Student Name1 (BFT MFT) Amartya
Tiwari
AUTOMATIC MACHINE OPERATING TIME AND IMPROVEEMNT THROUGH CYCLE TIME
Background:
In apparel production
industry time study plays
vital role in defining its
standard and to finish the
work on time and also to
reduce WIP (work in
progress).
So, firstly is the Project
selection my mentor told
me about the low
productivity (compared to
capacity standard) of
trouser line. Final
production reports and
the time with which is
operator is working on
standard job.
They have set a minimum
capacity of the production
per line (output from the
line) but it is not achieved
although, so with this a
further improvement is
needed and a system is
needed to check the
current on-standard time
in particular 8 hours of
job. i.e. What is the actual
time/per or full day the
operator operated
machine and the
production is noted
altogether.
Basically, the non-
productive time in which
the sewing machine is
not working.
Objective:
 They didn’t have
a system which
calculates the ARDUINO
actual working IMPROVING PRODUCTIVITY
time of the
operation.
 TO IDENTIFY THE
OPERATION
Student email: amartya.tiwari@nift.ac.in
Students phone no: 7000138969
Faculty Mentor: (name) C.S JOSHI
Industry Mentor: MR. VIRENDRA DALAL
G.M I.E AND ADMIN (BANSWARA
GARMENTS DAMAN URBAN)
CHANGE ANALYSIS
Research Methodology:
SELECTION OF OPERATIONS FROM
LINE AND COMPARISION OF
RESULTS FROM PREVIOUS AND
AFTER IMPROVEMENT
Keywords:
AUTOMATION
MACHINE IDLE TIME CALCULATION
NO HUMAN INVOLVEMENT
PROJECT
FIG PRODUCT
Analysis:
IN TERMS OF PRODUCTIVITY
REDUCING THE IDLE TIME OF THE
OPERATORS WILL LEAD TO
INCREASE IN PRODUCTIVITY
MANUAL COLLECTION: - VIDEO
ANALYSIS THROUGH CYCLE TIME
COLLECTION.
BY AUTOMATIC SYSTEM: -
PLACING OF THE SENSOR ONTO
MACHINE AND ANALYSIS CAN BE
DONE AUTOMATICALLY.
IN TERMS OF EFFICIENCY
PER DAY CALCULATION OF
PRODUCTIVITY (PIECES MADE)
AND ANALYSIS OF OFF-TIME OF
THE MACHINE.
HELP I.E TEAM TO KEEP A CHECK
ONTO MACHINE TIME ACTUALLY
OPERATED BY THE OPERATOR.
IN TERMS OF COSTING
BANSWARA HAS 4 TROUSER LINE
AND 1 JACKET LINE AND IN PER
LINE THEY HAVE AROUND 40
MACHINES.
MY SYSTEM: - 650/-
DOES NOT REQUIRE ANY EXTRA
HUMAN INT7ERVENTION DATA IS
COLLECTED AND STORED IN IOT
CLOUD THIS DATA CN BE
EXTRACRTED AND THE RESULTS
CAN BE OBTAINED EASILY.
PREVOIUS MANUAL METHOD: -
REQUIRES A MANUAL LABOR WITH
ITS 9000/- PER MONTH AND THEN
ALSO THERE ARE ERRORS IN THE
CALCULATION.
4 LINES – 9000 * 5 = 45000
PER MONTH BUT THIS REQUIRES
ONLY ONE TIME INVESTMENT AND
THE PRODUCT IS DURABLE IN
TERMS OF INSTALATINA AND
COSTING BOTH.
DONE BY THE
OPERATOR Conclusion:
NEEDS
IMPROVEMENT From the research we concluded
OR NOT. that needle running time (machine
time) is the better efficiency
predictor or indicator, finding out
the reasons for low efficiency is
easier with this method in the
production sector. And the
comparison with the company
standards helpful to differentiate
between the production capacity
planned and achieved by the
particular sector. It also gives the
productivity indication with
respect to time the operator
operates the machine. As per the
overall standards setup by
industry it is not always the same
correspondence to working
according to that.