QST30-G5 Parts Catalog

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Customized Parts Catalog for Engine Model

QST30-G5
GENERATOR DRIVE

Prepared Specifically for:

GOTTWALD PORT TECHNOLOGY


GMBH
Cummins Inc.
New Parts Warranty
Heavy Duty
COVERAGE
PRODUCTS WARRANTED

These warranties apply to New Parts marketed by Cummins for its engines (except those for A, B, and C series engines). They apply anywhere in the world where service is available through a
Cummins distributor or full service dealer.*

BASE WARRANTY
The Base Warranty covers any failures of parts on or after March 31, 1986, which result, under normal use and service, from defects in workmanship or material (Warrantable Failures). The coverage
on cylinder kits designated by Cummins as ″Premium Plus″ extends two years, 200,000 miles (321,870 kilometers) or 7,200 hours of operation, whichever occurs first, from the date of first installation.
The coverage on other parts extends one year, 100,000 miles (160,935 kilometers) or 3,600 hours of operation, whichever occurs first, from the date of first installation.
EXTENDED MAJOR COMPONENTS WARRANTY

The Extended Major Components Warranty covers Warrantable Failures on or after March 31, 1986, of engine cylinder blocks, crankshafts, flangeless NT camshafts** and connecting rods (Covered
Parts). Bushing and bearing failures are not included. This coverage begins with the expiration of the Base Warranty and ends three years, 300,000 miles (482,805 kilometers) or 10,800 hours of
operation, whichever occurs first, from the date of first installation.
Both the Base Warranty and Extended Major Components Warranty apply to all Owners in the chain of distribution, and coverage continues to all subsequent Owners until the end of the
respective periods of coverage.

CUMMINS RESPONSIBILITIES
DURING THE BASE WARRANTY

Cummins will pay for all parts and labor needed to repair the damage to the engine resulting from the Warrantable Failure. All labor costs will be paid in accordance with Cummins published Standard
Repair Operation guidelines.

Cummins will pay for the lubricating oil, antifreeze, filter elements, and other maintenance items that are not reusable due to the Warrantable Failure.
Cummins will pay reasonable labor costs for engine removal and reinstallation when necessary to make the warranty repair.
When the parts are installed in a non-automotive engine, Cummins will pay reasonable travel expenses for mechanics to and from the engine site, or the repair dock in the case of a marine engine,
including meals, mileage and lodging when it is necessary for mechanics to make on-site warranty repairs.
DURING THE EXTENDED MAJOR COMPONENTS WARRANTY

Cummins will pay for the Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part.

OWNER RESPONSIBILITIES
DURING THE BASE WARRANTY
Before expiration of the warranty, Owner must give notice to Cummins distributor or full service dealer* of a failure considered to be warrantable and have the repair performed by such facility.
If the part was installed in an automotive engine, the Owner must deliver the engine to the repair location. If installed in a marine engine, Owner is responsible for the cost of towing the boat to a
repair dock and for any associated docking and harbor charges.
Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during warranty repairs except where such items are not reusable due to a
Warrantable Failure.

DURING THE EXTENDED MAJOR COMPONENTS WARRANTY


Before expiration of the warranty, Owner must give notice to a Cummins distributor or full service dealer* of a failure considered to be warrantable and deliver the defective and damaged Covered
Parts to such facility.
Owner is responsible for the cost of all parts needed for the repair except for the defective Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part.
Owner is responsible for the cost of all labor needed to repair the engine, including the labor to remove and reinstall the engine. When Cummins elects to repair a part instead of replacing it, Owner
is not responsible for the labor needed to repair the part.
Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during the repair.
DURING BOTH WARRANTIES
At the time when the parts are installed, Owner is responsible for the preparation of a written record containing the following: (1) the date of installation of the parts; (2) the engine serial number;
(3) the engine miles, hours or kilometers of operation; (4) the parts installed, and (5) the location of the parts in the engine. The purpose of this record is to protect Owner’s interests and support any
claim for a Warrantable Failure.

Owner is responsible for the operation and maintenance of the engine as specified in Cummins Operation and Maintenance Manuals.
Owner is responsible for communication expenses, meals, lodging and similar costs incurred by Owner as a result of a Warrantable Failure. Owner is responsible for non-engine repairs and for ‘‘down
time’’ expenses, cargo damage and all business costs and losses resulting from a Warrantable Failure. CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

LIMITATIONS
Cummins is not responsible for failures resulting from Owner or Operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants; overfueling; overspeeding; lack of
maintenance of lubricating, cooling or air intake systems; improper storage, starting, warm-up, run-in or shutdown practices. Cummins is also not responsible for failures caused by incorrect fuel,
or by water, dirt or other contaminants in the fuel.
Cummins does not warrant parts supplied by Cummins which bear the name of another company. These parts are warranted by their manufacturers and not by Cummins. This category of parts
includes, but is not limited to: hydraulic pumps, alternators, starters, fans, air conditioning compressors, clutches, steering pumps, transmissions, torque converters, marine gears, air cleaners, filters
and non-Cummins air compressors, power steering pumps, and engine compression brakes.

Parts provided may be new Cummins, Cummins approved rebuilt parts, or repaired parts. Cummins is not responsible for failures resulting from the use of parts not approved by Cummins.

Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to show that consumption exceeds Cummins published standards.
This warranty does not apply to parts furnished by Cummins at no charge to the Owner.

Page ii
Customer Service Information
This Customized Parts Catalog contains parts information for the following Cummins Engine:

Engine Data

Model Number QST30-G5


Serial Number 37238097
Shop Order Number SO81366
Build Plant SEYMOUR ENGINE PLANT
Build Date 04NOV08
Fuel Pump Part Number 3093638
Fuel Pump Calibration I178
Engine Configuration Number D573001GX03
CPL Number CPL2879

Certain basic engine components have been matched to give optimum performance to your engine. The part numbers listed in
this catalog for these components are for a standard engine configuration. When ordering any of the Control Parts List (CPL)
components listed below, please order by part description and engine serial number. Reference to the CPL number stamped on
the engine data (name) plate will also help identify the proper service parts for your engine.

This catalog was compiled using the most current information as of 10-DEC-08.

USER INFORMATION
. Parts numbers appearing in ( ) are for identification purposes only and should not be used when ordering
service replacement parts.
. The reference numbers appearing on the art pages is for publication use only.
. Assembly content is shown by part number indentation.

. Options are engineered production part groupings, specifically used for compiling engine orders.
. Option numbers are for reference only and are not sold for service.

. Use assembly and not option content to determine service parts replacement.
. Always specify engine model and serial number when ordering parts from this catalog.
. Continual product improvement causes the constant obsoletion and replacement of part numbers. Service Parts you
receive may not be the part number as those listed in this parts catalog.

Page III
Table of Contents

Page Page
No. No.

---NOTE: no text ........................................................ 5 Injector Fuel Supply Tube ....................................... 89


Accessory Drive Pulley ........................................... 96 Lifting Bracket .................................................. 30, 58
Aftercooler ............................................................ 109 Lube Oil Pump ....................................................... 67
Aftercooler Wtr. Plumbing ..................................... 121
Nameplate ............................................................. 68
Air Cleaner .............................................................. 3
Air Cleaner Plumbing ............................................... 4 Oil Cooler Water Plumbing ................................... 125
Air Crossover Connection ..................................... 115 Oil Filler Tube Mounting ......................................... 70
APPROVAL,AGENCY ............................................... 6 Oil Level Gauge ..................................................... 64
ARRANGEMENT,TURBOCHARGER ..................... 107 Oil Pan ................................................................... 73
Auxiliary Cooling System ....................................... 111 Oil Pan Plumbing ................................................... 74
Auxiliary Pump ....................................................... 57
Radiator Plumbing ................................................ 100
CALIBRATION,FUEL PUMP ................................... 31 RATING,FUEL ........................................................ 42
Cam Follower ......................................................... 16 Rear Engine Support ............................................. 97
Cam Follower Cover ............................................... 21 Rocker Lever .................................................. 99, 120
Camshaft And Gear ............................................... 84
Connecting Rod And Piston ................................... 83 SOFTWARE,CALIBRATION .................................. 102
Coolant Level Switch ............................................ 103 SOFTWARE,CUS INTERFACE ............................... 25
Corrosion Resistor ................................................ 123 Starting Motor ....................................................... 106
Cover,Cam Follower ............................................... 22 Starting Motor Mounting ....................................... 105
Crankcase Breather ............................................... 19 Thermostat Housing ............................................. 117
Crankshaft ............................................................. 13 Turbocharger .................................................... 91, 95
Cylinder Block ......................................................... 9 Turbocharger Plumbing ......................................... 119
Cylinder Block Cover .............................................. 69
Cylinder Head .................................................. 85, 93 Vent Tube ............................................................... 90
Cylinder Liner ......................................................... 10 Vibration Damper ................................................... 23
Electric Starting Accessor ..................................... 101 Water Inlet Connection ......................................... 126
Electrical Accessories ............................................ 28 Water Pump ......................................................... 129
Engine Barring Drive .............................................. 20
Option Number Index ............................................. A-1
Engine Control Module ........................................... 77
Part Number Index ................................................. B-1
Engine Control Module Mtg .................................... 80
Engine Control Wiring Harn ................................. 130
Engine Oil Cooler ................................................... 61
Exhaust Manifold .................................................. 113
Exhaust Outlet Connection ................................... 131
Filter,Full Flow Oil .................................................. 63
Flywheel ................................................................ 50
Flywheel Housing ................................................... 35
Flywheel Housing Plumbing ................................... 36
Front Engine Support ............................................. 29
Front Gear Cover ................................................... 53
Front Gear Cover Accy. .......................................... 17
Front Gear Train Accessory .................................... 24
Fuel Filter .............................................................. 33
Fuel Injection Pump ......................................... 39, 41
Fuel Plumbing ........................................................ 47
Fuel Pump Drive .................................................... 27
Fuel System Accessories ....................................... 45
Gear Cover Mounting ............................................. 54
Gear Housing ......................................................... 15
Heat Shield .......................................................... 104
Injector ................................................................... 86

Page 1
Group No. 10.04 Air Cleaner Option No. AC5100

Page 2
Group No. 10.04 Air Cleaner Option No. AC5100
Ref
Part Number Part Name Req Remarks
No.

AIR CLEANER
OPTION AC5100
Two farr-eco II (13.5in. diameter) air cleaners
for normal duty operation. Mounted horizon-
tally over the rear of the engine. For indoor
use for use with SAE #0 flywheel housings.

1 3015283 Screw, Captive Washer Cap 18 5/16 - 18 X 3/4 Inch.


2 3041247 Washer, Plain 4 M12
3 3050498 Cleaner, Air 2
4 3050499 Strap, Air Cleaner 4
5 3063556 Nut, Hexagon Flange 8 5/16 - 18 UNC
6 3093751 Screw, Hexagon Head Cap 4 M12 x 1.75 x 20
7 4068580 Bracket, Air Cleaner 1
8 4068545 Bracket, Air Cleaner 1
9 3094548 Support, Air Cleaner 1
10 3094682 Screw, Hexagon Head Cap 4 M20 x 2.50 x 35
11 S 612 Washer, Lock 4 7/8 inch

Page 3
Group No. 10.04.2 Air Cleaner Plumbing Option No. AC5705

Ref
Part Number Part Name Req Remarks
No.
AIR CLEANER PLUMBING
OPTION AC5705
Application: G1 NR1, G2 NR1, G3/4/5
For use with AC5100.
1 140313 Clamp, T Bolt 2 6 1/8 in.
2 140314 Clamp, T Bolt 6 7 5/8 inch
3 3030514 Hose, Elbow 2
4 3030774 Hose, Elbow 2
5 3092869 Tube, Air Inlet 2

Page 4
Group No. 10.04.2 Restriction Indicator Option No. AG5002

Ref
Part Number Part Name Req Remarks
No.
OPTION AG5002
Indicator Setting: 25 inches of water
Kitted or Mounted: Mounted

1 178957 Indicator, Restriction 2

Page 5
Group No. 01.06.1 APPROVAL,AGENCY Option No. AP5034
Ref
Part Number Part Name Req Remarks
No.

APPROVAL,AGENCY
OPTION AP5034 Agency approval
Certified By: None
Application: G - Drive cert level: None special
allowance: Tpem cert agent: None comment:
N/A
Fuel Type: Diesel centinel provision: No.
3056508 Screw, Drive 2
4295445 Dataplate 1

Page 6
NOTES
Group No. 01.01 Cylinder Block Option No. BB5701

Page 8
Group No. 01.01 Cylinder Block Option No. BB5701
Ref
Part Number Part Name Req Remarks
No.

CYLINDER BLOCK
OPTION BB5701
For QST30 Power Gen Engines
Does Not Include Accy. Drive, Air CPR, or
Hydraullic Pump Drive
NOTE: Includes Non-Hardened
Cylinder Liners

3800863 Block, Cylinder 1


3800864 Kit, Cyl Blk Hdware 1
1 S 962 E Draincock 1
3092274 Connection, Adapter Kit 1
2 3093155 Seal, O Ring 1
3 3093862 Plug, Threaded 1
4 3094807 Connection, Adapter 1
5 3918192 Washer, Sealing 1 M14
6 3093742 Screw, Hexagon Head Cap 1 M10 x 1.50 x 20
7 3092487 Dowel, Pin 6
8 3092842 Bushing 1
9 3092887 Plug, Expansion 2
2 3093155 Seal, O Ring 1
6 3093742 Screw, Hexagon Head Cap 1 M10 x 1.50 x 20
3 3093862 Plug, Threaded
10 3093966 Plug, Expansion 1
11 3094064 Plug, Expansion 2
12 3094445 Adapter, Plug 1
4 3094807 Connection, Adapter 1
3678921 Plug, Threaded 4 M14 x 1.50
13 3678912 Seal, O Ring 1 M14
14 (3678922) Plug, Threaded 1 M14 x 1.50
15 3918192 Washer, Sealing 1 M14
(4068572) Block, Cylinder 1
16 4067903 Block, Cylinder 1
17 4067993 Dowel, Ring 24
18 3094716 Bushing 14
19 3092781 Cap, Main Bearing 5
20 3092782 Cap, Main Bearing 1
21 3092783 Cap, Main Bearing 1
22 3092786 Screw, Twelve Point Cap 14
23 3093784 Dowel, Pin 2
24 3094029 Washer, Plain 14
25 3092287 Dowel, Pin 2
26 4068034 Plug, Expansion 12
27 3094028 Plug, Expansion 2
28 3094064 Plug, Expansion 2
29 3093970 Dowel, Pin 2
3678921 Plug, Threaded 4 M14 x 1.50
13 3678912 Seal, O Ring 1 M14
14 (3678922) Plug, Threaded 1 M14 x 1.50
3678611 Plug, Threaded 1
30 (3678605) Plug, Threaded 1
31 3678606 Seal, O Ring 1 M27 x 2.00
3678923 Plug, Threaded 22 M10 x 1.00 x 9.5
32 (3678924) Plug, Threaded 1 M10 x 1.00 x 9.5
33 3678925 Seal, O Ring 1
3092564 Nozzle, Piston Cooling 12
34 (3092565) Nozzle, Piston Cooling 1
35 3093719 Plug, Pipe 1 1/16 - 27 NPTF
36 3094024 Washer, Plain 12 M10
37 3094526 Screw, Twelve Point Cap 12 M10 x 1.50 x 20

Page 9
Group No. 01.01.1 Cylinder Liner Option No. BB5701

Ref
Part Number Part Name Req Remarks
No.
CYLINDER LINER
OPTION BB5701
For V30 Industrial Engines
3804712 Kit, Cylinder Liner 12
1 3092491 Seal, O Ring 1 Lower, orange
2 3092492 Seal, O Ring 1 Center, black
3 3092493 Seal, Rectangular Ring 1 Upper, black
4 (3092718) Liner, Cylinder 1

(3092224) Liner, Cylinder For Information Only 3804712 liner kit


(3092225) Liner, Cylinder

Page 10
NOTES
Group No. 01.02 Crankshaft Option No. BB5701

Page 12
Group No. 01.02 Crankshaft Option No. BB5701
Ref
Part Number Part Name Req Remarks
No.

CRANKSHAFT
OPTION BB5701

3092921 Crankshaft, Engine 1


1 (3092922) Crankshaft, Engine 1
2 3092923 Gear, Crankshaft 1
3 3094027 Key, Plain Woodruff 1

3804713 Set, Main Bearing


4 3092877 Bearing, Main 6 Upper, #1,2,3,5,6
5 3092878 Bearing, Main 6 Lower, #1,2,3,5,6
6 3092879 Bearing, Main 1 Upper, #4
7 3092880 Bearing, Main 1 Lower, #4
8 3092881 Bearing, Thrust 3 Upper and Lower, #7

Page 13
Group No. 01.06 Gear Housing Option No. BB5701

Page 14
Group No. 01.06 Gear Housing Option No. BB5701
Ref
Part Number Part Name Req Remarks
No.

GEAR HOUSING
OPTION BB5701
Cylinder block for V30 engines with customer
supplied accessory drive, compressors, and
hydraulic pump drive.

1 3094362 Housing, Gear 1


2 3092817 Gasket, Gear Housing 1
3092954 Gear, Idler 2
3 3092495 Bushing 1
4 (3092955) Gear, Idler 1
5 3092956 Gear, Idler 1 Right Bank
6 3092957 Gear, Idler 1 Left Bank
7 3094788 Shaft, Idler 2
8 3092959 Shaft, Idler 1
9 3092960 Retainer, Gear 2
3092961 Gear, Idler 1
10 3092953 Bushing 1
11 (3092962) Gear, Idler 1 Right Bank Cam Idler
12 3092288 Dowel, Pin 2
13 3093745 Screw, Hexagon Head Cap 12 M10 x 1.50 x 40
14 3092145 Screw, Hexagon Head Cap 2 M12 x 1.75 x 80
15 3094533 Screw, Hexagon Head Cap 4 M12 x 1.75 x 110
16 3094025 Retainer, Gear 1
17 3093728 Screw, Hexagon Head Cap 13 M12 x 1.75 x 30
18 3093967 Plug, Expansion 9
19 3094735 Bearing, Thrust 4

Page 15
Group No. 04.01 Cam Follower Option No. BB5701

Ref
Part Number Part Name Req Remarks
No.
CAM FOLLOWER
OPTION BB5701

(4068612) Lever, Cam Follower 12


3092503 Shaft, Cam Follower 1
1 3092374 Ball 1
2 (3092506) Shaft, Cam Follower 1
3 3094176 Ring, Retaining 4
4068611 Lever, Cam Follower 2
4 (3092362) Socket, Cam Follower 1
5 (3092500) Lever, Cam Follower 1
6 4068548 Roller, Cam Follower 1
7 3092502 Pin, Cam Follower Roller 1
8 3092505 Screw, Cam Follower Shaft 24 M10 x 1.50 x 36, 12 Point Hex

Page 16
Group No. 01.01.4 Front Gear Cover Accessory Option No. BB5706

Ref
Part Number Part Name Req Remarks
No.
FRONT GEAR COVER ACCY.
OPTION BB5706
For V30 engines without alternator

1 3093305 Plate, Cover 2


2 3093743 Screw, Hexagon Head Cap 7 M10 x 1.50 x 25

Page 17
Group No. 03.02 Crankcase Breather Option No. BR5705

Page 18
Group No. 03.02 Crankcase Breather Option No. BR5705
Ref
Part Number Part Name Req Remarks
No.

CRANKCASE BREATHER
OPTION BR5705
Located: Left and right front gear cover.
Mounting Arrangement: External
Use without fan idler bracket.

1 3064106 Screw, Hexagon Head Cap 1 M10 x 1.50 x 30


2 4068730 Seal, O Ring 2
3 3092253 Clamp, Spring Hose 2
4 3092254 Clamp, Spring Hose 4
5 3092333 Hose, Plain 2
6 3092255 Hose, Flexible 2
7 3092422 Spacer, Mounting 1
8 3092494 Breather, Crankcase 2
9 3093632 Spacer, Mounting 4
10 3093728 Screw, Hexagon Head Cap 1 M12 x 1.75 x 30
11 3093741 Screw, Hexagon Head Cap 1 M10 x 1.50 x 16
12 3093745 Screw, Hexagon Head Cap 4 M10 x 1.50 x 40
13 3094024 Washer, Plain 2 M10
14 4068588 Tube, Breather 1
15 3094722 Tube, Breather 1

Page 19
Group No. 16.01 Engine Barring Drive Option No. CB5001

Ref
Part Number Part Name Req Remarks
No.
ENGINE BARRING DRIVE
OPTION CB5001
Mounting Location: Quadrant 4-15 degree
Type: Mechanical

3201740 Drive, Engine Barring 1


1 S 306 Key, Plain Wooldruff 1
2 169834 Clip 1
3 206090 Ring, Retaining 1
4 206091 Gear, Engine Barring 1
5 206092 Spring, Compression 1
6 206093 Housing, Engine Barring 1
7 3201739 Shaft, Barring 1
8 3913994 Seal, O Ring 1
9 S 603 Washer, Lock 3 5/8 in.
10 3010151 Screw, Hexagon Head Cap 3 M6 x 2.00 x 40

Page 20
Group No. 04.01 Cam Follower Cover Option No. CM5704

Ref
Part Number Part Name Req Remarks
No.
CAM FOLLOWER COVER
OPTION CM5704 For Power-Gen Engines With Venturi Combo
Filters

1 3092858 Cover, Camshaft 12


2 3094988 Gasket, Camshaft Cover 12
3 3918190 Washer, Sealing 45
4 3903990 Screw, Hex Flange Head Cap 68 M10 x 1.50 x 20

Page 21
Group No. 04.03 Cover,Cam Follower Option No. CM5704

Ref
Part Number Part Name Req Remarks
No.
COVER,CAM FOLLOWER
OPTION CM5704 Cam follower covers for power-gen engines
with venturi combo filters.
1 3092858 Cover, Camshaft 12
2 3094988 Gasket, Camshaft Cover 12
3 3918190 Washer, Sealing 45
4 3903990 Screw, Hex Flange Head Cap 68 M10 x 1.50 x 20

Page 22
Group No. 01.02.2 Vibration Damper Option No. DA5080

Ref
Part Number Part Name Req Remarks
No.
VIBRATION DAMPER
OPTION DA5080 Single vibration damper with crankshaft
adaptor less crankshaft pulley.

1 3064111 Screw, Hexagon Head Cap 12 M12 x 1.75 x 35


2 3092930 Screw, Twelve Point Cap 6 M22 x 1.50 x 135
3 3092925 Adapter, Crankshaft 1
4 3093729 Damper, Vibration 1
5 3093731 Dowel, Pin 2
6 3093778 Washer, Plain 12 M12
(3201209) Decal 1

Page 23
Group No. 09.04 Front Gear Train Accessory Drive Option No. DF5707

Ref
Part Number Part Name Req Remarks
No.
FRONT GEAR TRAIN ACCESSORY
OPTION DF5707
Unique Characteristics: Cover plates for the
right bank front drive locations.
Drive provisions -
Right Bank Front: No
Left bank front: Yes
Left bank rear: Yes
2 pump 2 loop: Left bank rear
Air compressor: None
1 3092262 Seal, O Ring 1
2 3093752 Screw, Hexagon Head Cap 2 M12 x 1.75 x 25.
3 3093757 Screw, Hexagon Head Cap 2 M12 x 1.75 x 80
4 3093811 Seal, O Ring 1
5 3094739 Plate, Cover 1

Page 24
Group No. 99.01 SOFTWARE,CUS INTERFACE Option No. DO5069
Ref
Part Number Part Name Req Remarks
No.

SOFTWARE,CUS INTERFACE
OPTION DO5069 Customer interface software
Engine Control System: Dov
Application: Power Generation
Commun Support: Mobus,
OEM Name: Generic
Duty Cycle: Prime ring gear teeth (flywheel
size): 142 instrumentation package: Standard
Calibration Voltage: 24 comment:.

Page 25
Group No. 09.01 Fuel Pump Drive Option No. DP5703

Page 26
Group No. 09.01 Fuel Pump Drive Option No. DP5703
Ref
Part Number Part Name Req Remarks
No.

FUEL PUMP DRIVE


OPTION DP5703
Driven Item: Bosch P8500 Flange Mount
Pump

1 3092262 Seal, O Ring 2


2 3102651 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 60
3 3093561 Adapter, Spline 2
3093615 Support, Fuel Pump 1 Right Side
4 3093423 Shaft, Fuel Pump Drive 1
5 3093426 Plate, Thrust Bearing 1
6 3093559 Adapter, Spline 2
7 3094301 Plate, Thrust 1
8 3094343 Nut, Regular Hexagon 1 M30 x 1.50
9 3094735 Bearing, Thrust 2
3094827 Support, Fuel Pump 1 Right Bank
10 3094298 Bushing 2
11 (3094668) Support, Fuel Pump 1
12 3094842 Nut, Regular Hexagon 1 M22 x 1.50
3093617 Support, Fuel Pump 1 Left Side
4 3093423 Shaft, Fuel Pump Drive 1
5 3093426 Plate, Thrust Bearing 1
6 3093559 Adapter, Spline 2
7 3094301 Plate, Thrust Bearing
8 3094343 Nut, Regular Hexagon 1 M30 x 1.50
9 3094735 Bearing, Thrust 2
3094826 Support, Fuel Pump 1 Left Bank
10 3094298 Bushing 2
12 3094842 Nut, Regular Hexagon 1 M22 x 1.50
13 (3094669) Support, Fuel Pump 1
14 3094892 Nut, Hexagon Flange 2
15 3093879 Washer, Plain 8
16 3093931 Screw, Hex Flange Head Cap 4 M10 X 1.50 X 20
17 3094010 Washer, Plain 2
18 3094011 Nut, Regular Hexagon 2
19 3094014 Seal, O Ring 4
20 3094212 Sleeve, Spline Coupling 2
21 3094296 Bracket, Retaining Brace 1
22 4067976 Bracket, Retaining Brace 1
23 4068591 Gear, Fuel Pump 2
24 3094335 Spacer, Mounting 4
25 3094534 Screw, Hexagon Head Cap 8
26 3094816 Ring, Retaining 4
3678923 Plug, Threaded 6 M10 x 1.00 x 9.5
27 (3678924) Plug, Threaded 1 M10 x 1.00 x 9.5
28 3678925 Seal, O Ring 1

Page 27
Group No. 21.01.1 Electrical Accessories Option No. EA5012

Ref
Part Number Part Name Req Remarks
No.
ELECTRICAL ACCESSORIES
OPTION EA5012 Alternator wiring harness harness connects
from alternator to starter
Includes wiring for crank relay and flyback
diode
Location: Kitted For Customer Installation.
1 3076301 Clamp, Wire Tie 10
2 4067815 Harness, Wiring 1

Page 28
Group No. 16.03 Front Engine Support Option No. EM5075

Ref
Part Number Part Name Req Remarks
No.
FRONT ENGINE SUPPORT
OPTION EM5075
Mounting Location: Front
Type: Trunnion
Hydraulic Pump Compatible: Y
Degree of Engine Tilt: 0
Gear Cover Material: Cast Iron
Support Material: Ductile Iron
Loading Capability: 4.5 G
Compatible Isolators: N/A
Unique Characteristics: With Grease Fitting

1 S 2268 Fitting, Grease 1


2 3093982 Support, Front Engine 1

Page 29
Group No. 17.06 Lifting Bracket Option No. FA5055

Ref
Part Number Part Name Req Remarks
No.
LIFTING BRACKET
OPTION FA5055 No provisions for fan arrangement.

1 3093978 Bracket, Lifting 1


2 3093753 Screw, Hexagon Head Cap 8 M12 x 1.75 x 40

Page 30
Group No. 99.01 CALIBRATION,FUEL PUMP Option No. FCI178
Ref
Part Number Part Name Req Remarks
No.

CALIBRATION,FUEL PUMP
OPTION FCI178 Fuel pump calibration
Application: Power Generation rating designa-
tion: QST30-G5 standby power: 1490 BHP at
1800 RPM
Prime Power: 1355 BHP At 1800 RPM
Continuous Power: 1115 BHP At 1800 RPM
standby power: 0000 BHP at 1500 RPM
Prime Power: 0000 BHP At 1500 RPM
Continuous Power: 0000 BHP At 1500 RPM
CPL: 2879
Certified By: None cert level: None
Engine Control System: Dov ECM version:
Dominion applicable FR option: FR5191
special allowance: Tpem.

Page 31
Group No. 06.04 Fuel Filter Option No. FF5079

Page 32
Group No. 06.04 Fuel Filter Option No. FF5079
Ref
Part Number Part Name Req Remarks
No.

FUEL FILTER
OPTION FF5079
Element Type: Spin-On
Number Of Elements: 1
Water Separator: Yes
Inlet Fitting: 1 1/16 - 12 UN-2 A
Mounting Location: RB, Rear, High
Customer Supplied: No
Filtration Measure: 10 micron
Filter Designation: FS1006
Note: Includes Electric Fuel Supply Pumps
1 (4095189) Separator, Fuel Water 1 Serviced as 4089113.
2 3092059 Clip 1
3 3093598 Screw, Banjo Connector 2 M16 x 1.5 x 29
4 3093743 Screw, Hexagon Head Cap 2 M10 x 1.50 x 25
5 3094024 Washer, Plain 2 M10
6 3281602 Washer, Sealing 4 M22
7 (4910319) Decal 1
8 3925344 Screw, Hex Flange Head Cap 11 M10 x 1.50 x 30
(4067876) Head, Fuel Filter (tla)
9 70415 Seal, O Ring 4
3046202 Plug, Threaded 1 3/4 - 16 UNF
10 (3040810) Plug, Threaded 1
11 3046201 Seal, O Ring 1
3059278 Union, Male 1
12 3046943 Seal, O Ring 1
13 (3100531) Union, Male 1
14 3093784 Dowel, Pin 2
15 3916284 Seal, O Ring 4
8 3925344 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 30
16 4067830 Pump, Fuel Transfer 2
17 4068583 Head, Fuel Filter 1
18 4067844 Head, Fuel Pump 1
19 4067902 Isolator, Vibration 2
20 4067903 Isolator, Vibration 2
4068105 Adapter, Filter Head 1
21 3201585 Seal, O Ring 1
22 (4068104) Adapter, Filter Head 1
23 4068576 Tube, Fuel Supply 1
24 4295451 Bracket, Filter 1
25 3093799 Washer, Plain M8
26 3094824 Brace, Tube 1
27 3094937 Nut, Regular Hexagon 1 M10 x 1.50

Page 33
Group No. 16.01 Flywheel Housing Option No. FH5031

Page 34
Group No. 16.01 Flywheel Housing Option No. FH5031
Ref
Part Number Part Name Req Remarks
No.

FLYWHEEL HOUSING
OPTION FH5031
SAE Size: 0
Starter Center Distance: 326.47 (12.85 in.)
Starter Location:
4=15 Degrees
3=18 Degrees
2=18 Degrees
Starter Spacer Capability: N
Wet/Dry: Dry
Material: Cast Iron
Loading Capability:
Mounting Description: Pad M20 x 2.5 (8/side)
Attachment Description and Locations: Angle
Transmission Mounting Holes and Type: 16
M12 x 1.75
Automatic Transmission Hole:
Speed Sensor Hole Size: M20
Rear PTO: No
Speed Sensor Hole Loc: 30 Deg (x2) From
Vert. C/L
Used With Power-Gen Applications
This housing does not have the machining
required for mounting the position sensor
adapter required by industrial configs.

1 3092821 Seal, Oil 1


2 3092825 Gasket, Flywheel Housing 1
3 3094578 Housing, Flywheel 1
4 3093842 Screw, Hexagon Head Cap 14 M18 x 2.50 x 65
5 3093843 Washer, Plain 14 M18
3089238 Plug, Threaded 1 M22 x 1.50 x 15.5
6 (3089239) Plug, Threaded 1 M22 x 1.50
7 3089240 Seal, O Ring 1 M22 x 1.50 x 15.5

Page 35
Group No. 16.01.1 Flywheel Housing Plumbing Option No. FH5703

Ref
Part Number Part Name Req Remarks
No.
FLYWHEEL HOUSING PLUMBING
OPTION FH5703
Provision for customer supplied speed sensor.

1 3089238 Plug, Threaded 1 M22 x 1.50 x 15.5


(3089239) Plug, Threaded 1 M22 x 1.50
3089240 Seal, O Ring 1 M22 x 1.50 x 15.5

Page 36
NOTES
Group No. 05.21 Fuel Injection Pump Option No. FP50038

Page 38
Group No. 05.21 Fuel Injection Pump Option No. FP50038
Ref
Part Number Part Name Req Remarks
No.

FUEL INJECTION PUMP


OPTION FP50038
Model: Bosch P8500 LLA
Governor: Bosch RE30 Electronic
Maximum Power: 1500 BHP at 1800 RPM
Application: QST30 G3 And G4
Note: Requires Electric Fuel Supply system
1 3092337 Seal, O Ring 2
2 3093749 Screw, Hexagon Head Cap 4 M10 x 1.50 x 80.
3 3017502 Screw, Hexagon Head Cap 1 M10 X 1.50 X 120.
4 3093767 Screw, Hexagon Head Cap 1 M10 x 1.50 x 60.
5 3093828 Nut, Hexagon Flange 8 M10 x 1.50 Thd
6 3093838 Screw, Hexagon Head Cap 1 M10 x 1.50 x 65.
7 203518 Washer, Plain 4 3/8 Inch.
8 3093891 Screw, Hexagon Head Cap 2 M10 x 1.50 x 95.
9 3094032 Screw, Hex Flange Head Cap 8 M10 x 1.50 x 55
10 3093638 Pump, Fuel Injection 1 Left side
11 3093637 Pump, Fuel Injection 1 Right side
12 3094520 Screw, Twelve Point Cap 4
13 3094591 Bracket, Pump 1
14 3093264 Bracket, Pump 1

Page 39
Group No. 05.21.1 Fuel Injection Pump Option No. FP50038

Page 40
Group No. 05.21.1 Fuel Injection Pump Option No. FP50038
Ref
Part Number Part Name Req Remarks
No.

FUEL INJECTION PUMP


OPTION FP50038

1 203518 Washer, Plain 4 3/8 inch


2 3017502 Screw, Hexagon Head Cap 1 M10 x 1.50 x 120
3 (3089568) Plug, Threaded 1 M16 x 1.50
4 3092337 Seal, O Ring 2 Flange Drive Oil Supply
5 3093264 Bracket, Pump 1
6 3093637 Pump, Fuel Injection 1 Right side
7 3093638 Pump, Fuel Injection 1 Left side
8 3093749 Screw, Hexagon Head Cap 4 M10 x 1.50 x 80
9 3093767 Screw, Hexagon Head Cap 1 M10 x 1.50 x 60
10 3093828 Nut, Hexagon Flange 8 M10 x 1.50 Thd
11 3093838 Screw, Hexagon Head Cap 1 M10 x 1.50 x 65
12 3093891 Screw, Hexagon Head Cap 2 M10 x 1.50 x 95
13 3094032 Screw, Hex Flange Head Cap 8 M10 x 1.50 x 55
14 3094520 Screw, Twelve Point Cap 4
15 4068160 Bracket, Pump 1

Page 41
Group No. 99.01 RATING,FUEL Option No. FR5191
Ref
Part Number Part Name Req Remarks
No.

RATING,FUEL
OPTION FR5191 Fuel rating
Application: Power Generation rating designa-
tion: QST30-G5 standby power: 1490 BHP at
1800 RPM
Prime Power: 1355 BHP At 1800 RPM
Continuous Power: 1115 BHP At 1800 RPM
standby power: 0000 BHP at 1500 RPM
Prime Power: 0000 BHP At 1500 RPM
Continuous Power: 0000 BHP At 1500 RPM
CPL: 2879
Certified By: None cert level: None
Power Rating: N/A
Engine Control System: Dov special allow-
ance: Tpem.

Page 42
NOTES
Group No. 05.19 Fuel System Accessories Option No. FS5033

Page 44
Group No. 05.19 Fuel System Accessories Option No. FS5033
Ref
Part Number Part Name Req Remarks
No.

FUEL SYSTEM ACCESSORIES


OPTION FS5033 Fuel system accessories manufacturer/model:
Fleetguard FF2203
Location:
Remote Mount media size: 140 micron
Includes 1 1/6-12 UNF fittings for inlet and
outlet.
(4068037) Filter, Fuel 1
1 3284084 Head, Fuel Filter 1
2 3284085 Insert, Filter Head 1
3 4010476 Filter, Fuel 1 Purchase from Fleetguard.
4068148 Union, Male 2
4 3040817 Seal, O Ring 1
5 (4068147) Union, Male 1

Page 45
Group No. 06.03 Fuel Plumbing Option No. FT5718

Page 46
Group No. 06.03 Fuel Plumbing Option No. FT5718
Ref
Part Number Part Name Req Remarks
No.

FUEL PLUMBING
OPTION FT5718
Application: QST30 With Electric Fuel Supply
System
Pump Type: Bosch
Drain Loc: DL5009 Or DL5010

1 68152 Clip 2 #4
2 108722 Clip 2
3046202 Plug, Threaded 1 3/4 - 16 UNF
3 (3040810) Plug, Threaded 1
4 3046201 Seal, O Ring 1
5 3064106 Screw, Hexagon Head Cap 1 M10 x 1.50 x 30
6 3092103 Screw, Banjo Connector 3 M8 x 1.25 x 27
7 3092130 Tube, Fuel Supply 1
8 3092131 Tube, Fuel Drain 1
9 3092339 Spacer, Mounting 3
10 3092545 Screw, Banjo Connector 2 M8 x 1.25 x 27
11 3092628 Clamp, Tube 8
12 3093039 Tube, Fuel Drain 2
13 3093506 Brace, Hose 2
3093521 Manifold, Fuel 2
14 129768 Spring, Valve 1
15 129839 Shield, Shutoff Valve 1
16 134442 Screw, Socket Head Cap 4 3/16 - 24 x 3/4 inch
17 196057 Disc, Valve 1
18 3021420 Solenoid 1
19 3056009 Disc, Actuator 1
20 (3093522) Manifold, Fuel 1
21 3094667 Seal, Rectangular Ring 1
22 3093598 Screw, Banjo Connector 6 M16 x 1.5 x 29
23 3093618 Valve, Check 1
24 3094823 Screw, Hexagon Head Cap 4
25 3093742 Screw, Hexagon Head Cap 2 M10 x 1.50 x 20
26 3093743 Screw, Hexagon Head Cap 2 M10 x 1.50 x 25
27 3093746 Screw, Hexagon Head Cap 1 M10 x 1.50 x 50
28 3093750 Screw, Hexagon Head Cap 2 M10 x 1.50 x 90
29 3093799 Washer, Plain M8
30 3093838 Screw, Hexagon Head Cap 1 M10 x 1.50 x 65
31 3093889 Screw, Hexagon Head Cap 1 M10 x 1.50 x 55
32 3093947 Nut, Regular Hexagon 4 M8 x 1.25
33 3094020 Screw, Banjo Connector 1 27mm
34 3094024 Washer, Plain 6 M10
35 3094188 Screw, Banjo Connector 14 M8 x 1.25 x 18
36 3094937 Nut, Regular Hexagon 2 M10 x 1.50
37 3281602 Washer, Sealing 13 M22
38 3821847 Screw, Captive Washer Cap 2 M10 x 1.50 x 60
39 3600861 Clip 3
40 3918188 Washer, Sealing 34 8mm
41 3918192 Washer, Sealing 12 M14
4067813 Union, Male 1
4 3046201 Seal, O Ring 1
42 (4067814) Union, Male 1 3/4 - 16 x 7/8 - 14
43 4067896 Tube, Fuel Drain 1
44 4067923 Tube, Fuel Drain 1
45 4067924 Tube, Fuel Supply 1
46 4067925 Tube, Fuel Drain 1
47 4067926 Tube, Fuel Supply 1
48 4067994 Tube, Fuel Drain 1
49 4067995 Tube, Fuel Drain 1
50 4068469 Bracket, Filter 1

Page 47
Group No. 06.03 Fuel Plumbing Option No. FT5718

Page 48
Group No. 06.03 Fuel Plumbing Option No. FT5718
Ref
Part Number Part Name Req Remarks
No.

51 4068311 Brace,Hose 1

Page 49
Group No. 16.02 Flywheel Option No. FW5050

Ref
Part Number Part Name Req Remarks
No.
FLYWHEEL
OPTION FW5050
Material Spec: Ductile iron
Hsg SAE Size or Type: SAE 0
Intended Drive Hardware:
SAE 14 OC clutch
SAE 18 OC clutch
Ring Gear Pitch: 6/8
Ring Gear Tooth Count: 142
Maximum RPM: 2100
Clutch Bore Diameter:
466.725 mm (18.375 in)
571.5 mm (22.5 in)
Clutch Mounting Bolt Circle:
438.16 mm
542.94 mm
Moment of Inertia: 5.97 KGM2

3093712 Flywheel 1
1 124507 Gear, Flywheel Ring 1
2 3093713 Flywheel 1
3 3092283 Washer, Plain 10 M20
4 3093917 Screw, Hexagon Head Cap 10 M20 x 1.50 x 60

Page 50
NOTES
Group No. 01.06 Front Gear Cover Option No. GG5708

Page 52
Group No. 01.06 Front Gear Cover Option No. GG5708
Ref
Part Number Part Name Req Remarks
No.

FRONT GEAR COVER


OPTION GG5708
No bypass return into gear case
Cover Plates: Oil bypass and timing port

1 3016787 Seal, Oil 1


2 3092803 Pointer, Timing 1
3 3092816 Gasket, Gear Cover 1
4 3093742 Screw, Hexagon Head Cap 4 M10 x 1.50 x 20
5 3094924 Plug, Expansion 8
6 3900625 Screw, Hex Flange Head Cap 2 M6 x 1.00 x 10
7 3900626 Screw, Hex Flange Head Cap 2 M6 x 1.00 x 12
8 3918190 Washer, Sealing 1
9 3093967 Plug, Expansion 11
10 3093970 Dowel, Pin 2
11 3093971 Plug, Threaded 1
12 3093972 Screw, Hexagon Head Cap 1 M12 x 1.75 x 145
13 3094305 Cover, Gear 1
14 3094306 Plate, Cover 1
15 3094339 Seal, O Ring 1
16 3092361 Plate, Cover 1
17 3094818 Seal, O Ring 1
3678923 Plug, Threaded 4 M10 x 1.00 x 9.5
18 (3678924) Plug, Threaded 1 M10 x 1.00 x 9.5
19 3678925 Seal, O Ring 1
20 3094024 Washer, Plain 4 M10

Page 53
Group No. 01.06 Gear Cover Mounting Option No. GG5714

Ref
Part Number Part Name Req Remarks
No.
GEAR COVER MOUNTING
OPTION GG5714
Use when there is no fan arrangement.

1 3093758 Screw, Hexagon Head Cap 8 M12 x 1.75 x 90.


2 3093772 Screw, Hexagon Head Cap 9 M12 x 1.75 x 130.
3 3093830 Screw, Hexagon Head Cap 5 M12 x 1.75 x 75

Page 54
NOTES
Group No. 12.04 Auxiliary Pump Option No. HD5024

Page 56
Group No. 12.04 Auxiliary Pump Option No. HD5024
Ref
Part Number Part Name Req Remarks
No.

AUXILIARY PUMP
OPTION HD5024
Provision for 2 pump 2 loop aftercooler water
pump.

1 204069 Plate, Cover 1


2 3092262 Seal, O Ring 2
3 3093728 Screw, Hexagon Head Cap 1 M12 x 1.75 x 30
4 3093751 Screw, Hexagon Head Cap 4 M12 x 1.75 x 20
5 3093758 Screw, Hexagon Head Cap 3 M12 x 1.75 x 90.
6 3093769 Screw, Hexagon Head Cap 1 M12 x 1.75 x 100
7 3093778 Washer, Plain 1 M12
8 3093811 Seal, O Ring 2
3094460 Support, Accessory Drive 1
9 3000174 Hub, Spline Coupling 1
10 3094450 Bushing 2
11 3094451 Bearing, Thrust 2
12 3094453 Support, Accessory Drive 1
13 3094454 Gear, Accessory Drive 1
14 3094461 Shaft, Accessory Drive 1
15 3094462 Plate, Thrust Bearing 1
3678923 Plug, Threaded 1 M10 x 1.00 x 9.5
16 (3678924) Plug, Threaded 1 M10 x 1.00 x 9.5
17 3678925 Seal, O Ring 1
18 3094456 Seal, O Ring 1
19 3064111 Screw, Hexagon Head Cap 4 M12 x 1.75 x 35.
20 3092398 Support, Water Pump 1

Page 57
Group No. 17.06 Lifting Bracket Option No. LA5701

Ref
Part Number Part Name Req Remarks
No.
LIFTING BRACKET
OPTION LA5701
Lifting bracket mounted on top deck at rear
face of block.

1 3094934 Screw, Hexagon Head Cap 4 M12 x 1.75 x 40


2 3094179 Bracket, Lifting 1

Page 58
NOTES
Group No. 07.05 Engine Oil Cooler Option No. LC5701

Page 60
Group No. 07.05 Engine Oil Cooler Option No. LC5701
Ref
Part Number Part Name Req Remarks
No.

ENGINE OIL COOLER


OPTION LC5701
Oil Cooler Type: Plate
Pressure Relief Valve Setting: 4.0 +/- 0.2
KG/CM2

1 3064106 Screw, Hexagon Head Cap 24 M10 x 1.50 x 30


3093010 Valve, Bypass 1
2 3092001 Shim 1
3 3092997 Plunger, Bypass Valve 1
4 3093011 Body, Bypass Valve 1
5 3093012 Plate, Cover 1
6 3093013 Valve, Pressure Regulator 1
7 3093014 Spring Compression 1
8 3093015 Plug, Retainer 1
9 3093016 Spring, Valve 1
10 3093017 Plug, Retainer 1
11 3093736 Screw Hexagon Head Cap 3 M8 x 1.25 x 12
12 3093811 Seal, O Ring 1
13 3093813 Seal, O Ring 1
4068306 Cooler, Lube Oil 2
14 3092538 Seal, O Ring 2
15 4068308 Core, Cooler 1
16 4068310 Nut, Hexagon Head Cap 4
17 4068307 Cover, Lub Oil Cooler 1
18 4068309 Seal, Oring 4
12 3093811 Seal, O Ring 1
19 3093096 Plate, Cover 1
20 3093099 Gasket, Lub Oil Clr Cover
21 3093742 Screw, Hexagon Head Cap 1 M10 x 1.50 x 20
22 3093750 Screw, Hexagon Head Cap 4 M10 x 1.50 x 90
23 3093808 Seal, O Ring 1
24 3093817 Seal, O Ring 3
25 3093838 Screw, Hexagon Head Cap 2 M10 x 1.50 x 65

Page 61
Group No. 07.03 Filter,Full Flow Oil Option No. LF5078

Page 62
Group No. 07.03 Filter,Full Flow Oil Option No. LF5078
Ref
Part Number Part Name Req Remarks
No.

FILTER,FULL FLOW OIL


OPTION LF5078 Full flow oil filter
Engine Cylinders: 12
Oil Filter Position: Down
Engine Aspiration:
Jacket Water Aftercooled
Remote Mounted: No
Filter Plumbing Included: Yes
Filter Element Type: Ventrui-Combo
Filter Element Thread: M95 X 2.5
Filter Element Length (mm): 300mm
Mounting Bracket Included: Yes
Includes Oil Filter Slave: No
Location: Right Bank Front- High number oil
filters: 2.
1 3017502 Screw, Hexagon Head Cap 6 M10 X 1.50 X 120.
2 3064106 Screw, Hexagon Head Cap 7 M10 x 1.50 x 30.
3 3092438 Seal, O Ring 2
4 3093018 Plate, Cover 1
5 3093019 Seal, Grommet 2
6 3093747 Screw, Hexagon Head Cap 1 M10 x 1.50 x 60.
7 3093805 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 35
8 3093808 Seal, O Ring 2
9 3093809 Seal, O Ring 3
10 3093811 Seal, O Ring 1
11 3093931 Screw, Hex Flange Head Cap 1
12 3094092 Seal, O Ring 1
13 3094340 Plug, Threaded 1
14 3094345 Seal, O Ring 3
15 3094792 Connection, Oil Transfer 1
16 3094813 Screw, Hex Flange Head Cap 3 M10 x 1.50 x 95
17 3094814 Screw, Hex Flange Head Cap 1
18 3094815 Screw, Hex Flange Head Cap 1
19 3101869 Filter, Lubricating Oil 2
20 3102714 Decal 2
21 3335076 Washer, Bevel 9 M10
22 3925344 Screw, Hex Flange Head Cap 6 M10 x 1.50 x 30
4295154 Head, Lub Oil Filter 1
23 200819 Orifice, Ful Flow Limiting 2
24 3094042 Plug, Threaded 2
25 3094836 Washer, Sealing 2
3678611 Plug, Threaded 5
26 3678605 Plug, Threaded 1
27 3678606 Seal, O Ring 1 M27 x 2.00
28 4295153 Head, Lub Oil Filter 1
29 4295503 Spring, Compression 2
4295357 Connection, Oil Transfer 1
30 3093971 Plug, Threaded 1
31 3918190 Washer, Sealing 1
32 4068705 Connection, Oil Transfer 1
33 4295442 Bracket, Filter 1
34 3090461 Connection, Water Transfer 4
35 4295443 Tube, Filter 1
36 4295444 Tube, Filter 1

Page 63
Group No. 07.02 Oil Level Gauge Option No. LG5014

Ref
Part Number Part Name Req Remarks
No.
OIL LEVEL GAUGE
OPTION LG5014
Location: Left Side of Block
FF0B: 37.1 mm
Vertical Loc From Crank: 265.1mm horizontal
loc from
Horiz Loc From Crank: 600.8mm
Number Of Dipsticks: 1
Power Angle: 0 Degrees
Tilt Angle: 0 Degrees

1 108172 Seal, O Ring 1


2 152767 Clip 1
3 3030207 Retainer, Dipstick 1
4 3092842 Bushing 1
4 3092929 Tube, Oil Gauge 1
5 3093799 Washer, Plain 1 M8
6 3093965 Nut, Tube 1
7 3094088 Pad, Wear 1
8 4067837 Dipstick 1

Page 64
NOTES
Group No. 07.06 Lube Oil Pump Option No. LP5701

Page 66
Group No. 07.06 Lube Oil Pump Option No. LP5701
Ref
Part Number Part Name Req Remarks
No.

LUBE OIL PUMP


OPTION LP5701
Flow rate: 85 GPM @ 1500 RPM x 50 PSI
Flow rate: 102 GPM @ 1800 RPM x 57 PSI
Relief pressure setting: TBD

3092984 Pump, Lube Oil 1


3092609 Gear, Lube Oil Pumping 2
1 (3092384) Bushing 2
2 (3092610) Gear, Lub Oil Pumping 1
3092985 Body, Lube Oil Pump 1
3 (3092347) Bushing 1
4 (3092986) Body, Lub Oil Pump 1
3092987 Gear And Shaft 1
5 3092989 Shaft, Lube Oil Pump 1
6 3092990 Gear, Lube Oil Pumping 1
7 3092988 Gear, Lubricating Oil Pump 1
3092991 Cover, Lube Oil Pump 1
8 (3092346) Bushing 1
9 3092381 Shaft, Lube Oil Pump 2
10 (3092992) Cover, Lube Oil Pump 1
11 3093776 Bushing 1
12 3093775 Screw, Hex Flange Head Cap 5 M8 x 1.25 x 20
3092994 Valve, Bypass 1
13 3092001 Shim 1
14 3092995 Body, Bypass Valve 1
15 3092997 Plunger, Bypass Valve 1
16 3092998 Retainer, Spring 1
17 3092999 Spring, Compression 1
18 3093000 Gasket, Bypass Valve 1
19 3094521 Screw, Twelve Point Cap 1 M12 x 2.00 x 80
20 3093889 Screw, Hexagon Head Cap 1 M10 x 1.50 x 55
21 3064106 Screw, Hexagon Head Cap 2 M10 x 1.50 x 30
22 3094524 Screw, Twelve Point Cap 2 M12 x 2.00 x 45
23 3093945 Seal, O Ring 1

Page 67
Group No. 01.06.1 Nameplate Option No. NN5706

Ref
Part Number Part Name Req Remarks
No.
NAMEPLATE
OPTION NN5706
Options contains two nameplates and
smartpower decals

1 3025982 Nameplate 2
(4057532) Decal 2

Page 68
Group No. 01.08 Cylinder Block Cover Option No. OB5047

Ref
Part Number Part Name Req Remarks
No.
CYLINDER BLOCK COVER
OPTION OB5047
Oil Fill: Left Side Of Front Gear Cover
Vertical Loc From Crank:
Horizontal Loc From Crank: Crank:
Dipstick Loc: Left Side Of Block
FFOB:
Unique Characteristics: One Dipstick And Oil
Fill Loc Plugged

1 107981 Cap, Filler 1


2 3027935 Decal 1
3 4067881 Tube, Lube Oil Supply 1
4 3092887 Plug, Expansion 2
5 (4057590) Tag, Instruction 1
6 3093966 Plug, Expansion 1
7 3094818 Seal, O Ring 1

Page 69
Group No. 07.02 Oil Filler Tube Mounting Option No. OB5712

Ref
Part Number Part Name Req Remarks
No.
OIL FILLER TUBE MOUNTING
OPTION OB5712
Oil filler tube mounting Use when hydraulic
drive located on left bank front of gear cover.

1 3093742 Screw, Hexagon Head Cap 3 M10 x 1.50 x 20


2 3094024 Washer, Plain 3 M10

Page 70
NOTES
Group No. 07.01 Oil Pan Option No. OP5133

Page 72
Group No. 07.01 Oil Pan Option No. OP5133
Ref
Part Number Part Name Req Remarks
No.

OIL PAN
OPTION OP5133
Material: Cast aluminum
Location: Center
Capacity: 35 gal (high) 30 gal (low)
Angularities: Front Up/ 35 degrees; Front
Down/ 17 degrees; Side to Side/ 35 degrees
Drain plugs included for left and right side of
pan.
Provision for temperature sensor, immersion
heater, prelube and sight gauge on left side
only.

1 3064111 Screw, Hexagon Head Cap 2 M12 x 1.75 x 35


2 3092855 Gasket, Oil Pan 1
(3093822) Gasket, Oil Pan 1
(3093823) Gasket, Oil Pan 2
(3093824) Gasket, Oil Pan 4
(3093825) Gasket, Oil Pan 1
3 3093702 Pan, Oil 1
4 3093694 Tube, Lube Oil Suction 1
5 3093692 Bracket, Oil Tube 1
6 3093743 Screw, Hexagon Head Cap 2 M10 x 1.50 x 25
7 3417474 Screw, Captive Washer Cap 48 M10 x 1.50 x 40
8 3093799 Washer, Plain 3 M8
9 3094937 Nut, Regular Hexagon 1 M10 x 1.50
10 3093801 Seal, O Ring 1
3678611 Plug, Threaded 2 M27
11 (3678605) Plug, Threaded 1 M27 x 2.00
12 3678606 Seal, O Ring 1 M27 x 2.00

Page 73
Group No. 07.01.1 Oil Pan Plumbing Option No. OP5713

Ref
Part Number Part Name Req Remarks
No.
OIL PAN PLUMBING
OPTION OP5713
Plugs for deep center sump G drive and
Industrial pan. When pre-lubed is installed. No
Cense.

3678838 Plug, Threaded 4 M33 x 2.00


1 (3678845) Plug, Threaded 1
2 3678846 Seal, O Ring 1
3678921 Plug, Threaded 3 M14 x 1.50
3 (3678922) Plug, Threaded 1 M14 x 1.50
4 3678912 Seal, O Ring 1 M14

Page 74
NOTES
Group No. 05.06.1 Engine Control Module Option No. PH5721

Page 76
Group No. 05.06.1 Engine Control Module Option No. PH5721
Ref
Part Number Part Name Req Remarks
No.

ENGINE CONTROL MODULE


OPTION PH5721
Engine Control System: DOV
ECM Version: Dominion
Module Loc(mm): Kit
AMB Air Press Sensor Included: Yes
Int Mfld Temp Sensor Manf: HI-SAT
AMB Air Pres Sens: SIEMENS 6.5-16 PSIA
Int Mfld Temp Sens: HI-SAT 4076841
Int Mfld Pres Sens: DANFOSS 0-75 PSIA
Oil Rifle Temp Sens: HI-SAT 3865346
Oil Rifle Pres Sens: DANFOSS 0-120 PSIA
Coolant Temp Sens: HI-SAT 3865346
Coolant Pres Sens: DANFOSS 0-75 PSIA
Fuel Temp Sens: HI-SAT 3865346
Fuel Pres Sens: DANFOSS 0-120 PSIA
NOTE: Includes Engine Control Module In A
Kit For Customer Mounting

1 S 622 Washer, Plain 4 3/8 in.


2 107460 Clip 3
3 3076301 Clamp, Wire Tie 24
4 3002604 Clip 1
5 3016478 Clip 1
6 3092388 Clip 1
7 3092246 Screw, Round Head Cap 4 M6 x 1.00 x 12
8 3093696 Harness,Wiring
9 3093751 Screw, Hexagon Head Cap 1 M12 x 1.75 x 20
10 3093930 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 16
11 3094024 Washer, Plain 3 M10
12 3094088 Pad, Wear 2
3408556 Sensor, Pressure 3 Coolant or intake m
13 3330202 Seal, O Ring 1
14 3408457 Sensor, Pressure 1
15 3408472 Sensor, Speed 1 Flywheel.
3408460 Sensor, Pressure 2 Timing rail.
13 3330202 Seal, O Ring 1
16 (3408561) Sensor, Pressure 1
17 3600861 Clip 3
18 3609867 Dataplate 1
19 3609872 Retainer, Wire Tie Clamp 26
3865346 Sensor, Temperature Coolant or oil.
20 3096153 Sensor, Temperature 1 Coolant or oil.
21 (4921574) Seal, O Ring 1
23 4067777 Module, Electronic Control 1
24 3092195 Harness, ETR Cnt Mdl Wrg 1
25 4068139 Bracket, Wiring Retainer 1
(4068210) Brackets, Aftclr 1 Right
26 4068655 Bracket, Wiring Retainer 5
27 3092432 Bracket, Wiring Retainer 2
28 3093799 Washer, Plain M8
(4068211) Brackets, Aftclr 1 Left

Page 77
Group No. 05.06.1 Engine Control Module Option No. PH5721

Page 78
Group No. 05.06.1 Engine Control Module Option No. PH5721
Ref
Part Number Part Name Req Remarks
No.

29 3092245 Bracket, Wiring Retainer 1


30 3092430 Bracket, Wiring Retainer 1
4088832 Sensor, Temperature 2 Coolant or Intake Manifold
21 (4921574) Seal, O Ring 1
31 (4088833) Sensor, Temperature 1 Coolant or Intake Manifold
32 3062329 Clamp, Wire Tie 3
33 3074519 Clamp, Wire Tie 1
34 3076174 Cover, Protective 1
35 3090846 Screw, Socket Head Cap 4
36 3093262 Bracket, Wiring Retainer 1
37 (3619078) Cover, Protective 3
38 3658780 Relay 1
39 (3964308) Retainer, Wire Tie Clamp 1
40 4067998 Bracket, Wiring Retainer 1
41 4068139 Bracket, Wiring Retainer 1
42 4068302 Wiring, Harness 1
43 4076493 Sensor, Pressure 1 Ambient Air

Page 79
Group No. 05.06.1 Engine Control Module Mounting Option No. PH5723

Ref
Part Number Part Name Req Remarks
No.
ENGINE CONTROL MODULE MTG
OPTION PH5723
Mounting Bracket To Attach Inline Connectors
To The Air Cleaner Brackets

1 3093738 Screw, Hexagon Head Cap 4 M8 x 1.25 x 40


2 3094024 Washer, Plain 4 M10
3 3076301 Clamp, Wire Tie 2
4 3094088 Pad, Wear 2

Page 80
NOTES
Group No. 01.04 Connecting Rod And Piston Option No. PP2879

Page 82
Group No. 01.04 Connecting Rod And Piston Option No. PP2879
Ref
Part Number Part Name Req Remarks
No.

CONNECTING ROD AND PISTON


OPTION PP2879
Model Name: QST30-G5
Timing Code: KI
CPL: 2879
Certified By: EPA, CARB Injector Type: Bosch
Dual-row
Aftercooler Type: 2-Pump 2-Loop
Turbocharger Type: HX82
Fuel Pump Type: Bosch P8500 LLA
Engine Control Type: Electronic
Application: G5 Power-Gen

3804709 Kit, Engine Piston


1 (3092721) Piston, Engine 6
2 3092572 Pin, Piston 12
3 3093785 Ring, Retaining 24
3804708 Set, Piston Ring
4 3092569 Ring, Compression Piston 12 Top
5 3092570 Ring, Compression Piston 2nd Ring
6 3092571 Ring, Oil Piston 12 Bottom
3804710 Kit, Engine Piston
7 (3092720) Piston, Engine 6 Right Bank (small)
2 3092572 Pin, Piston 12
3 3093785 Ring, Retaining 24
3804708 Set, Piston Ring
4 3092569 Ring, Compression Piston 12 Top
5 3092570 Ring, Compression Piston 12 2nd Ring
6 3092571 Ring, Oil Piston 12 Bottom
3092932 Rod, Engine Connecting 6 Recon equivalent 3092932 NX
8 3092573 Bushing 1
9 (3092933) Rod, Engine Connecting 1 Right Bank
10 (3092934) Cap, Conn Rod Bearing 1
11 3092938 Screw, Connecting Rod 4
12 3092939 Washer, Plain 4
13 3093777 Dowel, Pin 2
3092935 Rod, Engine Connecting 6 Recon equivalent 3092935 NX
8 3092573 Bushing 1
14 (3092936) Rod, Engine Connecting 1 Left Bank
15 (3092937) Cap, Conn Rod Bearing 1
11 3092938 Screw, Connecting Rod 4
12 3092939 Washer, Plain 4
13 3093777 Dowel, Pin 2
16 3092940 Bearing, Connecting Rod 24

Page 83
Group No. 01.07 Camshaft And Gear Option No. PP2879

Ref
Part Number Part Name Req Remarks
No.
CAMSHAFT AND GEAR
OPTION PP2879

1 3092974 Camshaft 1 Left Hand


2 3092496 Gear, Camshaft 1 Left Hand
3 3092971 Camshaft 1 Right Hand
4 3092972 Gear, Camshaft 1 Right Hand
5 3092497 Plate, Thrust Bearing 2
6 3093751 Screw, Hexagon Head Cap 4 M12 x 1.75 x 20
7 3093787 Key, Plain Woodruff 2
8 3092861 Cover, Camshaft 2
9 3092863 Gasket, Camshaft Cover 2
10 3094532 Screw, Hexagon Head Cap 8 M12 x 1.75 x 25.

Page 84
Group No. 02.01 Cylinder Head Option No. PP2879
Ref
Part Number Part Name Req Remarks
No.

CYLINDER HEAD
OPTION PP2879
Cylinder Head Has Been Removed From This
Option

Page 85
Group No. 06.01 Injector Option No. PP2879

Ref
Part Number Part Name Req Remarks
No.
INJECTOR
OPTION PP2879

1 3093293 Injector 12
2 3092478 Seal, O, Ring 12
3 3093512 Seal, O Ring 12
4 3094178 Seal, O Ring 12
5 3092543 Seal, Injector 12
6 3092542 Clamp, Injector 12
7 3092541 Washer, Injector Clamping 12
8 3017502 Screw, Hexagon Head Cap 12 M10 x 1.50 x 120
9 3093629 Tube, Injector Fuel Supply 12
10 3092580 Nut, Regular Hexagon 12

Page 86
NOTES
Group No. 06.03 Injector Fuel Supply Tube Option No. PP2879

Page 88
Group No. 06.03 Injector Fuel Supply Tube Option No. PP2879
Ref
Part Number Part Name Req Remarks
No.

INJECTOR FUEL SUPPLY TUBE


OPTION PP2879

1 3092625 Clamp, Tube 12


2 3092626 Clamp, Tube 12
3 3092137 Tube, Injector Fuel Supply 1 Right Bank 1
4 3092138 Tube, Injector Fuel Supply 1 Right Bank 2
5 3092139 Tube, Injector Fuel Supply 1 Right Bank 3
6 3092140 Tube, Injector Fuel Supply 1 Right Bank 4
7 3092141 Tube, Injector Fuel Supply 1 Right Bank 5
8 3092142 Tube, Injector Fuel Supply 1 Right Bank 6
9 3094878 Tube, Injector Fuel Supply 1 Left Bank 1
10 3094879 Tube, Injector Fuel Supply 1 Left Bank 2
11 3094880 Tube, Injector Fuel Supply 1 Left Bank 3
12 3094881 Tube, Injector Fuel Supply 1 Left Bank 4
13 3094882 Tube, Injector Fuel Supply 1 Left Bank 5
14 3094883 Tube, Injector Fuel Supply 1 Left Bank 6
15 3092627 Clamp, Tube 6
16 3093734 Screw, Hexagon Head Cap 22 M6 x 1.00 x 25
17 3093946 Nut, Regular Hexagon 2 M6 x 1.00

Page 89
Group No. 07.04 Vent Tube Option No. PP2879

Ref
Part Number Part Name Req Remarks
No.
VENT TUBE
OPTION PP2879

1 3092707 Tube, Vent 2


2 3092709 Tube, Vent 1
3 3092711 Tube, Vent 1
4 3064106 Screw, Hexagon Head Cap 1 M10 x 1.50 x 30
5 3055647 Spacer, Mounting 1
6 3863131 Screw, Banjo Connector 10 M10 x 1.25 x 20
7 3092712 Screw, Banjo Connector 2 M10 x 1.25 x 38
8 3094065 Washer, Sealing 26
9 3094024 Washer, Plain 1 M10

Page 90
Group No. 10.06 Turbocharger Option No. PP2879
Ref
Part Number Part Name Req Remarks
No.

TURBOCHARGER
OPTION PP2879
Turbocharger Has Been Removed From This
Option

Page 91
Group No. 02.01 Cylinder Head Option No. PP5715

Page 92
Group No. 02.01 Cylinder Head Option No. PP5715
Ref
Part Number Part Name Req Remarks
No.

CYLINDER HEAD
OPTION PP5715
Head Deck: Standard
Application: QST30 Power-Gen & Industrial

3093478 Head, Cylinder 12


1 3092396 Plug, Expansion 12
2 3092508 Spring, Valve 4
3 3092509 Spring, Valve 4
4 3092510 Retainer, Valve Spring 4
5 3092511 Guide, Valve Spring 4
6 3092608 Seal, Valve Stem 4
3804866 Kit, Intake Valve 2
7 (3093476) Valve, Intake 1
8 3092344 Collet, Valve 2
3804867 Kit, Exhaust Valve 2
8 3092344 Collet, Valve 2
9 (3093477) Valve, Exhaust 1
(3094189) Head, Cylinder 1
10 3092459 Guide, Valve Crosshead 2
11 3092460 Sleeve 1
12 3092461 Insert, Valve 2
13 (3092557) Head, Cylinder 1
14 (3092585) Guide, Valve Stem 4
15 3093781 Seal, O Ring 1
16 3093782 Plug, Expansion 1
17 3094159 Insert, Valve 2
18 (3678924) Plug, Threaded 1 M10 x 1.00 x 9.5
19 3678925 Seal, O Ring 1
20 3093784 Dowel, Pin 2
21 3093789 Screw, Twelve Point Cap 12
22 3092463 Screw, Twelve Point Cap 72
23 4068287 Gasket, Cylinder Head 12

Page 93
Group No. 10.06 Turbocharger Option No. PP5752

Page 94
Group No. 10.06 Turbocharger Option No. PP5752
Ref
Part Number Part Name Req Remarks
No.

TURBOCHARGER
OPTION PP5752
4025026 Kit, Turbo
(3594190) Turbocharger 1
1 3502449 Seal, Rectangular Ring 1
2 3504967 Washer, Plain 4 Holset Part Sold Only in Kit
3 3519163 Screw, Drive 2
4 3519535 Nut, Lock 1 M11 x 1.00
5 3591522 Collar, Thrust 1
6 (3598528) Bearing, Turbocharger 1
7 3519641 Ring, Retaining 4
8 3536588 Shield, Turbocharger Heat 1
9 3521225 Screw, Hexagon Head Set 8 M8 x 1.25 x 16
10 3521442 Seal, Split Ring 1
11 3522597 Pin, Roll 2
12 3522904 Lockplate 4
13 3523412 Seal, Split Ring 1
14 3523980 Slinger, Oil 1
15 3524418 Shim 1
16 3524419 Baffle, Oil 1
17 3525073 Screw, Hexagon Head Set 4 M8 x 1.25 x 25
18 (3527619) Dataplate 1
19 3529372 Nut, Regular Hexagon 1 1/4 - 28 UNF
20 3532593 Diffuser, Turbocharger 1
21 3532617 Clamp, V Band 1
22 3593179 Impeller, Tur Compressor 1
23 3521033 Shaft & Wheel 1
24 3536914 Bearing, Tur Thrust 1
25 3594556 Housing, Tur Bearing 1
26 (4045413) Housing, Compressor 1
27 (3597944) Housing, Turbine 1
28 3092604 Gasket, Turbocharger 1
29 3202117 Gasket, Connection 1
30 3679139 Seal, O Ring 1

Page 95
Group No. 09.03 Accessory Drive Pulley Option No. PU5002

Ref
Part Number Part Name Req Remarks
No.
ACCESSORY DRIVE PULLEY
OPTION PU5002
Cover plate to seal opening on the right front
of the gear cover when an accessory drive
pulley is not required.

1 3092789 Plate, Cover 1


2 3093751 Screw, Hexagon Head Cap 2 M12 x 1.75 x 20
3 3093893 Screw, Hexagon Head Cap 2 M12 x 1.75 x 85
4 3093971 Plug, Threaded 1
5 3918190 Washer, Sealing 1
6 4068578 Gasket, Cover Plate 1

Page 96
Group No. 16.03 Rear Engine Support Option No. RE5701

Ref
Part Number Part Name Req Remarks
No.
REAR ENGINE SUPPORT
OPTION RE5701
Rear engine support
Rear engine support required when the
customer does not select a rear engine
support arrangement.
1 3093951 Screw, Hexagon Head Cap 8 M20 x 2.50 x 60
2 3093955 Washer, Plain 12 M20
3 3094467 Support, Flywheel Housing 2
4 3094567 Screw, Twelve Point Cap 4 M20 x 2.50 x 60

Page 97
Group No. 03.01 Rocker Lever Option No. RL5701

Page 98
Group No. 03.01 Rocker Lever Option No. RL5701
Ref
Part Number Part Name Req Remarks
No.

ROCKER LEVER
OPTION RL5701
Rocker lever housing assemblies.

1 3092408 Nut, Regular Hexagon 24 M10 x 1.25


3092475 Housing, Rocker Lever 12
2 (3092476) Housing, Rocker Lever 1
3 3093877 Plug, Expansion 3
4 3092480 Gasket, Rkr Lever Housing 12
5 3092507 Rod, Push 24
3092515 Lever, Rocker (tla)
3092513 Lever, Rocker 1
6 4067809 Screw, Rkr Lever Adjusting 1 M10 x 1.25 x 37
(3092520) Lever, Rocker 1
7 3092407 Rivet 1
8 (3092521) Lever, Rocker 1 Intake
9 3092523 Bushing 1
10 3092684 Nut, Regular Hexagon 1
3092514 Lever, Rocker 1
6 4067809 Screw, Rkr Lever Adjusting 1 M10 x 1.25 x 37
(3092525) Lever, Rocker 1
11 (3092527) Lever, Rocker 1 Exhaust
12 3093513 Bushing 1
10 3092684 Nut, Regular Hexagon 1
13 3092519 Shaft, Rocker Lever 1
14 3092524 Collar, Thrust 1
15 3092529 Support, Rocker Lever 1
16 3093875 Dowel, Pin 1
17 3092530 Crosshead, Valve 24
18 4067806 Screw, Crosshead Adjusting 24 M10 x 1.25 x 30
19 3092552 Screw, Twelve Point Cap 12 M12 x 1.75 x 102
20 3094523 Screw, Twelve Point Cap 24 M12 x 1.75 x 120
21 3094521 Screw, Twelve Point Cap 12 M12 x 1.75 x 80
22 3093879 Washer, Plain 12 M12
23 3094522 Screw, Twelve Point Cap 34 M10 x 1.50 x 80
24 203518 Washer, Plain 34 3/8 inch
25 4068681 Brace, Hose 2
26 3094525 Screw, Twelve Point Cap 2 M10 x 1.50 x 85

Page 99
Group No. 08.13.1 Radiator Plumbing Option No. RP5001

Ref
Part Number Part Name Req Remarks
No.
RADIATOR PLUMBING
OPTION RP5001
3 inch O.D., 90 degree elbow with hose
connection at the auxiliary water pump.
Supplied in Kit: Yes
For 2 pump 2 loop

1 3332159 Connection, Water Inlet 1

Page 100
Group No. 13.11 Electric Starting Accessories Option No. SB5001

Ref
Part Number Part Name Req Remarks
No.
ELECTRIC STARTING ACCESSOR
OPTION SB5001
Type: Magnetic Switch
Voltage: 24
Kitted: No
Unique Characteristics: Use with starter
arrangement that has single electric starter or
dual 42 MT starters. Secured to the starter
mounting flange.

1 S 224 Nut, Heavy Hexagon 4 1/4 - 20 UNC


2 S 600 Washer, Lock 4 1/4 in.
3 S 631 Washer, Plain 4 1/4 in.
4 3408250 Isolator, Vibration 2
5 3050692 Switch, Magnetic 1
6 3062483 Bracket, Magnetic Switch 1

Page 101
Group No. 99.01 SOFTWARE,CALIBRATION Option No. SC5775
Ref
Part Number Part Name Req Remarks
No.

SOFTWARE,CALIBRATION
OPTION SC5775 Calibration Software
CPL: 2879
Engine Control System: Dov pri RPM max
pwr: 1490 BHP at 1800 RPM alt RPM max
pwr: 0000 BHP at 1500 RPM ring gear teeth
(flywheel size): 142 centinel provision: No
Certified By: None rating designation:
QST30-G5 cal restr: None
Application: Power Generation
Calibration Voltage: 24 cert level: None
software phase: D_604106 comment: Cal note:
ELECTRICAL POWER RATING: NA kWe
Special allowance: Tpem standby power: 1490
BHP at 1800 RPM
Prime Power: 1355 BHP At 1800 RPM
Continuous Power: 1115 BHP At 1800 RPM
standby power: 0000 BHP at 1500 RPM
Prime Power: 0000 BHP At 1500 RPM
Continuous Power: 0000 BHP At 1500 RPM.

Page 102
Group No. 15.05 Coolant Level Switch Option No. SD5005

Ref
Part Number Part Name Req Remarks
No.
COOLANT LEVEL SWITCH
OPTION SD5005
Supplied In Kit: Yes
Note: Includes 4292mm (169in.) extension
wiring harness
1 3171090 Harness, Wiring 1
2 4903489 Switch, Coolant Level 1

Page 103
Group No. 21.02 Heat Shield Option No. SH5701

Ref
Part Number Part Name Req Remarks
No.
HEAT SHIELD
OPTION SH5701
Heat shields for V30-G and C

1 68368 B Spacer, Mounting 8


2 3092687 Shield, Heat 2
3 3064106 Screw, Hexagon Head Cap 8 M10 x 1.50 x 30
4 3093799 Washer, Plain 8 M8

Page 104
Group No. 13.05.1 Starting Motor Mounting Option No. SM5702

Ref
Part Number Part Name Req Remarks
No.
STARTING MOTOR MOUNTING
OPTION SM5702
Housing Type: Dry
Mtg Capscrew/Nut Size: TBD
Starter Mount SAE: #0, bolt, degrees
Flange Size For Starter Mtg:
Unique characteristics: Mounting for one
starter, one cover, when used with engine
barring device.

1 S 603 Washer, Lock 3 5/8 in.


2 3600596 Screw, Twelve Point Cap 3 M16 x 2.00 x 45
3 3628411 Cover, Starter Flange 2
4 3896826 Screw, Hexagon Head Cap 3 M16 x 2.00 x 30

Page 105
Group No. 13.05 Starting Motor Option No. ST5017

Ref
Part Number Part Name Req Remarks
No.
STARTING MOTOR
OPTION ST5017
Manuf/Model: Delco-Remy 50MT400
Application: Dry
Number of starters: 1
Method of engagement: Positive
SAE type starter mtg. flange: 3
Starter type: Electronic
Starter voltage: 24 V
Starter KW rating: 9 KW
Gear pitch: 6/8
Starter solenoid location: 37.5 degrees
(solenoid angle from center of starter)
Starter location (from horizontal center): 3rd
quadrant, 18 degrees
Starter length: 518.2 mm

1 4081237 Motor, Starting 1

Page 106
Group No. 99.01 ARRANGEMENT,TURBOCHARGER Option No. TB5050
Ref
Part Number Part Name Req Remarks
No.

ARRANGEMENT,TURBOCHARGER
OPTION TB5050 Turbocharger arrangement
Exhaust Outlet Location:
Front Out
Exhaust Outlet Size: TBD
Turbocharger exhaust location from front face
of block: RB: 613.4mm LB: 515.2mm
Turbocharger centerline vertical location from
crank: 841.2mm
Turbocharger centerline horizontal location
from crank: RB: 229.7mm LB: 106.2mm
Engine Aspiration: Low Temperature (G4 2
pump 2 loop)
Exhaust Outlet Size: 5 Inch Half Marmon.

Page 107
Group No. 10.01 Aftercooler Option No. TB5702

Page 108
Group No. 10.01 Aftercooler Option No. TB5702
Ref
Part Number Part Name Req Remarks
No.

AFTERCOOLER
OPTION TB5702 Aftercooler VTA30-g 1340 BHP no air heater.
1 3092470 Gasket, Intake Manifold 24
2 3092597 Spacer, Mounting 12
3 3093763 Screw, Hexagon Head Cap 24 M10 x 1.50 x 100
4 3093767 Screw, Hexagon Head Cap 24 M10 x 1.50 x 60
3094494 Aftercooler 1 Left Bank
5 3092613 Seal, O Ring 4
6 3094492 Manifold, Air Intake 1
7 3094491 Cover, Aftercooler 1
8 3092730 Gasket, Aftercooler Hsg 2
9 3093717 Core, Aftercooler 1
10 3093973 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 135
11 3093974 Screw, Hex Flange Head Cap 26 M8 x 1.25 x 95
3678923 Plug, Threaded 1 M10 x 1.00 x 9.5
12 (3678924) Plug, Threaded 1 M10 x 1.00 x 9.5
13 3678925 Seal, O Ring 1
3094493 Aftercooler 1 Right Bank
5 3092613 Seal, O Ring 4
6 3094491 Manifold, Air Intake 1
7 3094492 Cover, Aftercooler 1
8 3092730 Gasket, Aftercooler Hsg 2
9 3093717 Core, Aftercooler 1
10 3093973 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 135
11 3093974 Screw, Hex Flange Head Cap 26 M8 x 1.25 x 95
3678923 Plug, Threaded 1 M10 x 1.00 x 9.5
12 (3678924) Plug, Threaded 1 M10 x 1.00 x 9.5
13 3678925 Seal, O Ring 1

Page 109
Group No. 08.07.1 Auxiliary Cooling System Option No. TB5717

Page 110
Group No. 08.07.1 Auxiliary Cooling System Option No. TB5717
Ref
Part Number Part Name Req Remarks
No.

AUXILIARY COOLING SYSTEM


OPTION TB5717
Auxiliary cooling system for 2 pump 2 loop
design.

1 S 911 B Plug, Pipe 2 1/8 NPT


2 S 16144 Seal, O Ring 2
3 9539 Hose, Plain 1
4 43828 C Clamp, Hose 2 1 9/16 - 2 1/2 in.
5 63241 A Hose, Plain 1 Pump Outlet
6 67950 Clip 3 # 16
7 214345 Draincock 2 1/8 NPTF
8 3033043 Screw, Hexagon Head Cap 3 M12 x 1.75 x 25
9 3036230 Screw, Hexagon Head Cap 3 M10 x 1.50 x 20
10 3043487 Clamp, Hose 2 1 1/16 - 2 in.
11 (3092041) Plate, Clamping 3
12 3092559 Sleeve, Spline Coupling 1
13 4068731 Gasket, Wtr Trf Connection 8
14 3092691 Brace, Manifold 1
15 3092694 Brace, Manifold 1
16 3092813 Tube, Water Transfer 1
17 3092902 Manifold, Water 1
18 3092903 Connection, Water Transfer 1
19 3092904 Tube, Water Transfer 1
20 3092905 Connection, Water Transfer 1
21 3092906 Tube, Water Transfer 1
22 3092907 Connection, Water Transfer 1
23 3092908 Connection, Water Transfer 1
24 3092909 Tube, Water Transfer 1
25 3092910 Tube, Water Transfer 2
26 3093155 Seal, O Ring 3
27 3093741 Screw, Hexagon Head Cap 8 M10 x 1.50 x 16.
28 3093764 Screw, Hexagon Head Cap 6 M10 x 1.50 x 10.
29 3093817 Seal, O Ring 4
30 3094445 Adapter, Plug 2
31 3094513 Screw, Hex Flange Head Cap 2
32 (3094858) Pump, Water 1
33 3094903 Elbow, Tube Connector 1
34 3912141 Screw, Hexagon Head Cap 8 M10 X 1.50 X 130.
35 3092040 Plug, O Ring 1
36 3093742 Screw, Hexagon Head Cap 1 M10 x 1.50 x 20.
37 3092810 Clamp, Tube 6
38 3092811 Clamp, Tube 2
39 3064106 Screw, Hexagon Head Cap 2 M10 x 1.50 x 30.
40 3092334 Spacer, Mounting 1
41 3094937 Nut, Regular Hexagon 1 M10 x 1.50

Page 111
Group No. 11.01 Exhaust Manifold Option No. TB5718

Page 112
Group No. 11.01 Exhaust Manifold Option No. TB5718
Ref
Part Number Part Name Req Remarks
No.

EXHAUST MANIFOLD
OPTION TB5718
Exhaust Manifold For HX82 Turbos
Does Not Have Ports For Individual Cylinder
Exhaust Temperature Measurement Probes.

1 3084829 Plug, Pipe 8 1/8 - 27 NPTF


2 3092377 Stud 8
3 3092471 Gasket, Exhaust Manifold 12
4 3092604 Gasket, Turbocharger 2
5 3092657 Manifold, Exhaust 2
6 3092658 Manifold, Exhaust 2
7 3092533 Manifold, Exhaust 1
8 3092534 Manifold, Exhaust 1
3092250 Kit, Exhaust Manifold Mtg 48
9 (3092324) Spacer, Mounting 1
10 (4067825) Screw, Hex Flange Head Cap 1

Page 113
Group No. 10.01.1 Air Crossover Connection Option No. TB5719

Page 114
Group No. 10.01.1 Air Crossover Connection Option No. TB5719
Ref
Part Number Part Name Req Remarks
No.

AIR CROSSOVER CONNECTION


OPTION TB5719
Turbocharger Type: Non-Wastegated
Unique Characteristics:
- G4 2P2L
- G5 JWAC

1 3025458 Plug, Pipe 4 1/8 NPT


2 3092388 Clip 2
3 3092535 Connection, Air Crossover 1
4 3092536 Connection, Air Crossover 1

6 3092596 Gasket, Connection 2


7 3094512 Screw, Hex Flange Head Cap 7 M10 x 1.50 x 40
8 3093930 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 16
9 3094514 Screw, Hex Flange Head Cap 8 M10 x 1.50 x 95
10 3094937 Nut, Regular Hexagon 1 M10 x 1.50
11 4068654 Hose, Plain 2
12 3633974 Clamp, T Bolt 4 3 3/4 Inch
13 3093350 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 160
14 68368 B Spacer, Mounting 1

Page 115
Group No. 08.07 Thermostat Housing Option No. TH5008

Page 116
Group No. 08.07 Thermostat Housing Option No. TH5008
Ref
Part Number Part Name Req Remarks
No.

THERMOSTAT HOUSING
OPTION TH5008
Wtr Outlet Conn Style: Dual/Hose
Wtr Outlet Outside Dia: 76.2 76.2mm (3″)
Wtr Outlet Direction: Vertical
Engine Aspiration: Jacket Water Aftercooled
Wtr Outlet Horiz Dist: 80mm Distance: 80 mm
Wtr Out Vert Distance: 807mm 807 mm
Wtr Out Horiz Distance From FFOB: 49mm
Water Outlet Height: 155 mm
Unique Characteristics: Connection by hose
only, includes 3 thermostats (full open temp.
90 degrees C/194 degrees F

1 3092713 Gasket, Thermostat Housing 1


2 3093771 Screw, Hexagon Head Cap 12 M12 x 1.75 x 20
3 3093778 Washer, Plain 12 M12
3093860 Housing, Thermostat 1
3089238 Plug, Threaded 1 M22 x 1.50 x 15.5
5 (3089239) Plug, Threaded 1 M22 x 1.50
6 3089240 Seal, O Ring 1 M22 x 1.50 x 15.5
7 3013786 Plug, Pipe 1 3/8 NPT
8 3092114 Thermostat 3
9 3092263 Connection, Water Outlet 2
10 3092399 Seal, Thermostat 3
11 3092700 Housing, Thermostat 1
12 3092701 Housing, Thermostat
13 3092703 Plate, Cover 1
14 3092714 Gasket, Thermostat Housing 1
15 3092715 Gasket, Cover Plate 3
16 3093744 Screw, Hexagon Head Cap 4 M10 x 1.50 x 35.
17 3093862 Plug, Threaded 3
18 3918192 Washer, Sealing 3 M14
19 3093898 Screw, Hexagon Head Cap 7 M10 x 1.50 x 25.
20 3094280 Plate, Cover 1
21 3094281 Gasket, Cover Plate 1
3678921 Plug, Threaded 2 M14 x 1.50
22 (3678922) Plug, Threaded 1 M14 x 1.50
23 3678912 Seal, O Ring 1 M14
3678923 Plug, Threaded 1 M10 x 1.00 x 9.5
24 (3678924) Plug, Threaded 1 M10 x 1.00 x 9.5
25 3678925 Seal, O Ring 1
27 3093764 Screw, Hexagon Head Cap 1 M10 x 1.50 x 10.
28 3094063 Tube, Water Transfer 1
29 3093153 Gasket, Wtr Trf Connection 1
30 3093177 Connection, Water Bypass 1
31 3094539 Seal, O Ring 2
26 3093742 Screw, Hexagon Head Cap 1 M10 x 1.50 x 20.
27 3093764 Screw, Hexagon Head Cap 3 M10 x 1.50 x 10.
32 3094024 Washer, Plain 1

Page 117
Group No. 10.06.2 Turbocharger Plumbing Option No. TP5705

Page 118
Group No. 10.06.2 Turbocharger Plumbing Option No. TP5705
Ref
Part Number Part Name Req Remarks
No.

TURBOCHARGER PLUMBING
OPTION TP5705
For front out exhaust
Unique Characteristics: G4

1 3092388 Clip 2
2 3092682 Tube, Tur Oil Drain 1
3 3092683 Tube, Tur Oil Drain 1
4 3087969 Hose, Flexible 2
5 3093597 Clamp, Tube 4
6 3093743 Screw, Hexagon Head Cap 4 M10 x 1.50 x 25
7 3094937 Nut, Regular Hexagon 2 M10 x 1.50
8 3093930 Screw, Hex Flange Head Cap 6 M10 x 1.50 x 16
9 3094045 Seal, O Ring 2
3090400 Union, Male 2
10 3090419 Union, Male 1
11 3679139 Seal, O Ring 1
12 3922794 Seal, O Ring 1
13 3093742 Screw, Hexagon Head Cap 4 M10 x 1.50 x 20
14 3202117 Gasket, Connection 2
15 3092021 Spacer 1
16 3094024 Washer, Plain 8 M10
3332136 Union, Male 2
17 (3332137) Union, Male 1 M14 x 1.50 x 11/16 - 16
18 3678912 Seal, O Ring 1 M14
19 3922794 Seal, O Ring 1
20 3093930 Screw, Hex Flange Head Cap 3 M10 x 1.50 x 16
21 3093061 Brace, Hose 1

Page 119
Group No. 03.01.1 Valve Cover Option No. VC5701

Ref
Part Number Part Name Req Remarks
No.
ROCKER LEVER
OPTION VC5701
Material: Aluminum
Number of covers: 12

1 3092481 Cover, Rocker Lever 12


2 3092484 Gasket, Rkr Lever Housing 12
3 3092716 Shield, Heat 2
4 3909025 Screw, Hex Flange Head Cap 36 M8 x 1.25 x 55

Page 120
Group No. 10.01.1 Aftercooler Option No. WA5706

Ref
Part Number Part Name Req Remarks
No.
AFTERCOOLER WTR. PLUMBING
OPTION WA5706
Used for plugging thermostat housing with
2P2L and covering aftercooler ports

1 3025458 Plug, Pipe 2 1/8 NPT


2 3092040 Plug, O Ring 1
3 3093155 Seal, O Ring 2
4 3094341 Seal, O Ring 1
5 3093742 Screw, Hexagon Head Cap 3 M10 x 1.50 x 20
6 3094445 Adapter, Plug 2
7 4068731 Gasket, Wtr Trf Connection 2
8 3093159 Plate, Cover 2
9 3093983 Plate, Cover 2
10 3093984 Gasket, Cover Plate 2
11 3094508 Screw, Hexagon Head Cap 8 M10 x 1.50 x 30

Page 121
Group No. 08.08 Corrosion Resistor Option No. WF5021

Page 122
Group No. 08.08 Corrosion Resistor Option No. WF5021
Ref
Part Number Part Name Req Remarks
No.

CORROSION RESISTOR
OPTION WF5021
Supplier: Cummins
Corrosion Resistor Loc: Front Right On Water
Pump
Element Type: Spin-On Element Quantity: 2
Cooling System Capacity (gals): 54 And Below
Inhibitor Units (ea. element): 15
Inhibitor Units In Kit: 20 x 3
Length Of Can: 135mm (5.3″)
Unique Characteristics: DCA4 Units Supplied
in kit
1 145528 Seal, O Ring 2
2 3094536 Screw, Hexagon Head Cap 2 M10 x 1.50 x 35
3 3094024 Washer, Plain 2 M10
3175452 Head, Water Filter Assy 1
4 8306 Pin, Roll 1
5 70415 Seal, O Ring 1
6 3175453 Head, Corrosion Resistor 1
3175768 Adapter, Filter Head 2
3177041 Head, Corrosion Resistor 1
7 3177040 Shaft, Shutoff Valve 1
8 3628604 Plug, Pipe 1 1/8 - 27 x 0.3 inch
9 3100308 Resistor, Corrosion 2 Buy from Cummins Filtration
10 3826824 Decal 2
3888312 Inhibitor, Corrosion 3 Buy from Cummins Filtration

Page 123
Group No. 08.07.1 Oil Cooler Water Plumbing Option No. WH5701

Page 124
Group No. 08.07.1 Oil Cooler Water Plumbing Option No. WH5701
Ref
Part Number Part Name Req Remarks
No.

OIL COOLER WATER PLUMBING


OPTION WH5701
Includes water head cover plates. Also,
includes the water out connection from the
engine water pump to the oil cooler.

1 3064106 Screw, Hexagon Head Cap 3 M10 x 1.50 x 30


2 3092784 Cover, Water Header 3
3 4068732 Gasket, Water Header Cover 3
4 3093148 Connection, Water Outlet 1
5 3094531 Seal, O Ring 1
6 3094540 Seal, O Ring 1
7 3093745 Screw, Hexagon Head Cap 3 M10 x 1.50 x 40
8 3094532 Screw, Hexagon Head Cap 18 M12 x 1.75 x 25.
9 3093508 Draincock 1 M22 x 1.50 x .50″ ID Hose
3678611 Plug, Threaded 1 M27
10 (3678605) Plug, Threaded 1 M27 x 2.00
11 3678606 Seal, O Ring 1 M27 x 2.00
3678923 Plug, Threaded 1 M10 x 1.00 x 9.5
12 (3678924) Plug, Threaded 1 M10 x 1.00 x 9.5
13 3678925 Seal, O Ring 1
14 3092792 Gasket, Cover Plate 1
15 3094535 Screw, Hexagon Head Cap 6
16 3094147 Plate, Cover 1
17 3008468 Plug, Pipe 2 1/2 NPT

Page 125
Group No. 08.07.1 Water Inlet Connection Option No. WI5049

Ref
Part Number Part Name Req Remarks
No.
WATER INLET CONNECTION
OPTION WI5049
90 degree clamp type connection pointing
forward.
Water Inlet O.D.: 127 mm
Connection Ports: 1 NPTF and 3/4 NPTF
Distance Back from FFOB: 50.5mm
From Crank centerline: 325.2mm
Down from Crank centerline: 331.9mm
Water Inlet Height: 133mm

1 3008470 Plug, Pipe 1 1 NPT


2 3008469 Plug, Pipe 1 3/4 NPT
3 3093167 Gasket, Connection 1
4 3064111 Screw, Hexagon Head Cap 4 M12 x 1.75 x 35
5 3094295 Connection, Water Inlet 1

Page 126
NOTES
Group No. 08.01 Water Pump Option No. WP5701

Page 128
Group No. 08.01 Water Pump Option No. WP5701
Ref
Part Number Part Name Req Remarks
No.

WATER PUMP
OPTION WP5701
Gear Drive: Yes
Lift Capability: 7 PSI Minimum Inlet Pressure
Maximum Pressure: 28.5 PSI

3800322 Kit, Water Pump 1 Recon equivalent 3800322 NX


4067834 Pump, Water 1
1 3092366 Seal, Oil 1
2 3092419 Ring, Retaining 1
3 3092348 Seal, Water Pump 1
4 4067829 Body, Water Pump 1
5 3094897 Cover, Water Pump 1
6 3093411 Shaft, Water Pump 1
7 3093089 Gear, Water Pump 1
8 3092349 Impeller, Water Pump 1
9 3093723 Bearing, Ball 1
10 3093724 Bearing, Ball 1
11 3093725 Seal, O Ring 1
12 3093726 Seal, O Ring 1
13 3093727 Screw, Hexagon Head Cap 2 M12 x 1.75 x 165.
14 3093728 Screw, Hexagon Head Cap 2 M12 x 1.75 x 30
15 3094485 Seal, O Ring 1
3678921 Plug, Threaded 3 M14 x 1.50
16 3678912 Seal, O Ring 1 M14
17 (3678922) Plug, Threaded 1 M14 x 1.50
18 3092262 Seal, O Ring 1
19 3093153 Gasket, Wtr Trf Connection 1
20 3093167 Gasket, Connection 1
21 3094341 Seal, O Ring 1
22 3094531 Seal, O Ring 1
23 3094539 Seal, O Ring 2
24 3094540 Seal, O Ring 1
13 3093727 Screw, Hexagon Head Cap 2 M12 x 1.75 x 165.
25 3093770 Screw, Hexagon Head Cap 2 M12 x 1.75 x 10
26 3093778 Washer, Plain 1 M12

3804716 Kit, Wp Repair 1 Minor


3092262 Seal, O Ring 1
3092348 Seal, Water Pump 1
3092366 Seal, Oil 1
3092419 Ring, Retaining 1
3093723 Bearing, Ball 1
3093724 Bearing, Ball 1
3093726 Seal, O Ring 1
3094485 Seal, O Ring 1
3093725 Seal, O Ring 1

3800312 Kit, Water Pump Repair 1 Major


3092349 Impeller, Water Pump 1
3093411 Shaft, Water Pump 1
3804716 Kit, Wp Repair 1 Minor

Page 129
Group No. 21.02 Engine Control Wiring Harness Option No. WR5012
Ref
Part Number Part Name Req Remarks
No.

ENGINE CONTROL WIRING HARN


OPTION WR5012
Engine Control System: RE30- GCS
ECM location: Customer mounted
Extension harness length: 10.0 meters.
4017537 Accessories, Wiring 1
(3884982) Assembly Instructions 1
4017539 Backshell, Connector 1
4017541 Connector, Electrical 1
4017542 Terminal, Electrical 30
4017543 Seal, Grommet 1
(4065762) Tool, Ter Isn Removal 1
4065763 Plug, Cavity 30
4017538 Accessories, Wiring 1
(3884982) Assembly Instructions 1
4017540 Backshell, Connector 1
4017541 Connector, Electrical 1
4017542 Terminal, Electrical 30
4017543 Seal, Grommet 1
(4065762) Tool, Ter Isn Removal 1
4065763 Plug, Cavity 30
4067899 Harness, Etr Cnt Mdl Wrg 1

Page 130
Group No. 11.01.1 Exhaust Outlet Connection Option No. XS5042

Ref
Part Number Part Name Req Remarks
No.
EXHAUST OUTLET CONNECTION
OPTION XS5042
Type of Marmon clamp: Half
V-Band Clamp: Yes
Number Of V-Band Clamps: 2
Material: Steel Fabricated
Location of Exhaust Outlet:
Rear Out Front Face of Block: TBD
Front Out Front Face of Block: TBD
Flange Location Vertical from Crank: TBD
Flange Location Horizontal from Crank: TBD
exhaust Out Dia: 152.4mm (6.0 in)
Quantity: 2 type: Slip
Type: Slip on elbow for G4 ATA/G5 JWAC/
G6,7,8 2P2L.

1 201989 Clamp, V Band 2


2 3179978 Connection, Exhaust Outlet 2

Page 131
Group No. 17.02 Gasket Sets
Ref
Part Number Part Name Req Remarks
No.

UPPER ENGINE GASKET SET


3804718 Set, Upper Engine Gasket
3011876 Gasket, Turbocharger 2
3066211 Seal, O Ring 2
3092470 Gasket, Intake 24
3092471 Gasket, Exhaust 12
3092478 Seal, O Ring 12
3092480 Gasket, Rocker Lever 12
3092484 Gasket, Rocker Lever 12
3092486 Gasket, Cylinder 12
3092543 Seal, Injector 12
3092596 Gasket, Connection 2
3092604 Gasket, Turbocharger 2
3092613 Seal, O Ring 4
3092617 Gasket, Water Trans Conn 12
3092730 Gasket, Water Trans Conn 2
3093153 Gasket, Water Trans Conn 1
3093167 Gasket, Connection 1
3093781 Seal, O Ring 1
3093834 Seal, O Ring 4
3093984 Gasket, Cover 2
3094014 Seal, O Ring 4
3094045 Seal, O Ring 2
3094178 Seal, O Ring 12
3202117 Gasket, Connection 2
3751948 Seal, O Ring 1

SINGLE HEAD GASKET SET


3804722 Set, Single Head Gasket
3092470 Gasket, Intake 2
3092471 Gasket, Exhaust 1
3092478 Seal, O Ring 1
3092480 Gasket, Rocker Lever 1
3092484 Gasket, Rocker Lever 1
3092486 Gasket, Cylinder 1
3092543 Seal, Injector 1
3092596 Gasket, Connection 2
3918190 Washer, Sealing 3
3918188 Washer, Sealing 2 8mm
3094178 Seal, O Ring 2
3094065 Washer, Sealing 2

Page 132
Group No. 17.02 Gasket Sets
Ref
Part Number Part Name Req Remarks
No.

LOWER ENGINE GASKET SET


3804938 Set, Lower Engine Gasket
43696 A Seal, O Ring 2
70415 Seal, O Ring 1
145528 Seal, O Ring 2
145581 Seal, O Ring 1
145586 Seal, O Ring 1
184237 Gasket, Acc Drive Cover 1
204489 Gasket, Hydraulic Pump 1
3014449 Gasket, Flange 1
3040817 Seal, O Ring 2
3069102 Gasket, Air Compressor 1
3069103 Gasket, Fuel Pump 1
3089240 Seal, O Ring 1 M22 x 1.50 x 15.5
3092075 Seal, O Ring 4
3092252 Seal, O Ring 2
3092262 Seal, O Ring 2
3092399 Seal, Thermostat 3
3092410 Gasket, Filter 4
3092411 Gasket, Filter 4
3092438 Seal, O Ring 2
3092713 Gasket, Thermostat 1
3092714 Gasket, Thermostat 1
3092715 Gasket, Cover 3
3092792 Gasket, Cover 1
3092812 Seal, Oil 1
3092816 Gasket, Gear Cover 1
3092817 Gasket, Gear 1
3094540 Seal, O Ring 1
3092825 Gasket, Flywheel Housing 1
3092855 Gasket, Oil Pan(tla) 1
3092859 Gasket, Camshaft Cover 12
3092863 Gasket, Camshaft Cover 2
3093000 Gasket, Bypass Valve 1
3093019 Seal, Grommet 2
3093055 Seal, O Ring 14
3093099 Gasket, Lub Oil Clr Cover 2
3093155 Seal, O Ring 2
3094014 Seal, O Ring 5
3094456 Seal, O Ring 1
3094531 Seal, O Ring 1
3093505 Gasket, Cover Plate 1
3093725 Seal, O Ring 1
3093726 Seal, O Ring 1
3093801 Seal, O Ring 1
3093808 Seal, O Ring 2
3093809 Seal, O Ring 4
3093811 Seal, O Ring 2
3094539 Seal, O Ring 2
3093844 Washer, Sealing 2
3918192 Washer, Sealing 1 M14
3093945 Seal, O Ring 1
3918190 Washer, Sealing 48
3093963 Seal, O Ring 1
3093964 Seal, O Ring 1
3918188 Washer, Sealing 30 8mm
3094031 Gasket, Cover 1
3094092 Seal, O Ring 2
3094281 Gasket, Cover 1
3094323 Seal, O Ring 2
3094519 Gasket, Water 3
3678606 Seal, O Ring 1 M27 x 2.00
3678846 Seal, O Ring 1

Page 133
Group No. 17.02 Gasket Sets
Ref
Part Number Part Name Req Remarks
No.

3678912 Seal, O Ring 1 M14


3678925 Seal, O Ring 1
3099190 Seal, O Ring 1
3679139 Seal, O Ring 1
3913994 Seal, O Ring 1

Page 134
Option Index
Option No. Description Page No.
AC5100 . . . . . . . . . . . . . . . . . . . . . . . . . . Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
AC5705 . . . . . . . . . . . . . . . . . . . . . . . . . . Air Cleaner Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
AG5002

AP5034 . . . . . . . . . . . . . . . . . . . . . . . . . . APPROVAL,AGENCY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
BB5701 . . . . . . . . . . . . . . . . . . . . . . . . . . Cam Follower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
......................... Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
......................... Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
......................... Cylinder Liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
......................... Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
BB5706 . . . . . . . . . . . . . . . . . . . . . . . . . . Front Gear Cover Accy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
BR5705 . . . . . . . . . . . . . . . . . . . . . . . . . . Crankcase Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CB5001 . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Barring Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
CM5704 . . . . . . . . . . . . . . . . . . . . . . . . . . Cam Follower Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
......................... Cover,Cam Follower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
DA5080 . . . . . . . . . . . . . . . . . . . . . . . . . . Vibration Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
DF5707 . . . . . . . . . . . . . . . . . . . . . . . . . . Front Gear Train Accessory . . . . . . . . . . . . . . . . . . . . . . . . . 24
DO5069 . . . . . . . . . . . . . . . . . . . . . . . . . . SOFTWARE,CUS INTERFACE . . . . . . . . . . . . . . . . . . . . . . 25
DP5703 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
EA5012 . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
EM5075 . . . . . . . . . . . . . . . . . . . . . . . . . . Front Engine Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
FA5055 . . . . . . . . . . . . . . . . . . . . . . . . . . Lifting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
FCI178. . . . . . . . . . . . . . . . . . . . . . . . . . . CALIBRATION,FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . 31
FF5079 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
FH5031 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
FH5703 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Housing Plumbing . . . . . . . . . . . . . . . . . . . . . . . . 36
FP50038 . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39, 41
FR5191 . . . . . . . . . . . . . . . . . . . . . . . . . . RATING,FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
FS5033 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel System Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 45
FT5718 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
FW5050 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
GG5708 . . . . . . . . . . . . . . . . . . . . . . . . . . Front Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
GG5714 . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Cover Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
HD5024 . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
LA5701 . . . . . . . . . . . . . . . . . . . . . . . . . . Lifting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
LC5701 . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
LF5078 . . . . . . . . . . . . . . . . . . . . . . . . . . Filter,Full Flow Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
LG5014 . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Level Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
LP5701 . . . . . . . . . . . . . . . . . . . . . . . . . . Lube Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
NN5706 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
OB5047 . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Block Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
OB5712 . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Filler Tube Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
OP5133 . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
OP5713 . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Pan Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
PH5721 . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
PH5723 . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Control Module Mtg . . . . . . . . . . . . . . . . . . . . . . . . . 80
PP2879 . . . . . . . . . . . . . . . . . . . . . . . . . . Camshaft And Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
......................... Connecting Rod And Piston . . . . . . . . . . . . . . . . . . . . . . . . 83
......................... Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
......................... Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
......................... Injector Fuel Supply Tube . . . . . . . . . . . . . . . . . . . . . . . . . . 89
......................... Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
......................... Vent Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
PP5715 . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Page A-1
Option No. Description Page No.
PP5752 . . . . . . . . . . . . . . . . . . . . . . . . . . Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
PU5002 . . . . . . . . . . . . . . . . . . . . . . . . . . Accessory Drive Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
RE5701 . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Engine Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
RL5701 . . . . . . . . . . . . . . . . . . . . . . . . . . Rocker Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
RP5001 . . . . . . . . . . . . . . . . . . . . . . . . . . Radiator Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
SB5001 . . . . . . . . . . . . . . . . . . . . . . . . . . Electric Starting Accessor . . . . . . . . . . . . . . . . . . . . . . . . . . 101
SC5775 . . . . . . . . . . . . . . . . . . . . . . . . . . SOFTWARE,CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . 102
SD5005 . . . . . . . . . . . . . . . . . . . . . . . . . . Coolant Level Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
SH5701 . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
SM5702 . . . . . . . . . . . . . . . . . . . . . . . . . . Starting Motor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
ST5017 . . . . . . . . . . . . . . . . . . . . . . . . . . Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
TB5050 . . . . . . . . . . . . . . . . . . . . . . . . . . ARRANGEMENT,TURBOCHARGER . . . . . . . . . . . . . . . . . . 107
TB5702 . . . . . . . . . . . . . . . . . . . . . . . . . . Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
TB5717 . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
TB5718 . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
TB5719 . . . . . . . . . . . . . . . . . . . . . . . . . . Air Crossover Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 115
TH5008 . . . . . . . . . . . . . . . . . . . . . . . . . . Thermostat Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
TP5705 . . . . . . . . . . . . . . . . . . . . . . . . . . Turbocharger Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
VC5701 . . . . . . . . . . . . . . . . . . . . . . . . . . Rocker Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
WA5706 . . . . . . . . . . . . . . . . . . . . . . . . . . Aftercooler Wtr. Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . 121
WF5021 . . . . . . . . . . . . . . . . . . . . . . . . . . Corrosion Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
WH5701. . . . . . . . . . . . . . . . . . . . . . . . . . Oil Cooler Water Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . 125
WI5049 . . . . . . . . . . . . . . . . . . . . . . . . . . Water Inlet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
WP5701 . . . . . . . . . . . . . . . . . . . . . . . . . . Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
WR5012. . . . . . . . . . . . . . . . . . . . . . . . . . Engine Control Wiring Harn . . . . . . . . . . . . . . . . . . . . . . . . 130
XS5042 . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust Outlet Connection . . . . . . . . . . . . . . . . . . . . . . . . . 131

Page A-2
INDEX
Part No. Description Page No. Part No. Description Page No.
S 224 Nut, Heavy Hexagon 101 3033043 Screw, Hexagon Head Cap 111
S 306 Key, Plain Wooldruff 20 3036230 Screw, Hexagon Head Cap 111
S 600 Washer, Lock 101 3040810 Plug, Threaded 33, 47
S 603 Washer, Lock 20, 105 3040817 Seal, O Ring 45, 133
S 612 Washer, Lock 3 3041247 Washer, Plain 3
S 622 Washer, Plain 77 3043487 Clamp, Hose 111
S 631 Washer, Plain 101 3046201 Seal, O Ring 33, 47
S 911 B Plug, Pipe 111 3046202 Plug, Threaded 33, 47
S 2268 Fitting, Grease 29 3046943 Seal, O Ring 33
S 16144 Seal, O Ring 111 3050498 Cleaner, Air 3
8306 Pin, Roll 123 3050499 Strap, Air Cleaner 3
9539 Hose, Plain 111 3050692 Switch, Magnetic 101
43696 A Seal, O Ring 133 3055647 Spacer, Mounting 90
43828 C Clamp, Hose 111 3056009 Disc, Actuator 47
63241 A Hose, Plain 111 3056508 Screw, Drive 6
67950 Clip 111 3059278 Union, Male 33
68152 Clip 47 3062329 Clamp, Wire Tie 79
68368 B Spacer, Mounting 104, 115 3062483 Bracket, Magnetic Switch 101
70415 Seal, O Ring 33, 123, 133 3063556 Nut, Hexagon Flange 3
107460 Clip 77 3064106 Screw, Hexagon Head Cap 19, 47, 61, 63,
107981 Cap, Filler 69 67, 90, 104,
108172 Seal, O Ring 64 111, 125
108722 Clip 47 3064111 Screw, Hexagon Head Cap 23, 57, 73, 126
124507 Gear, Flywheel Ring 50 3066211 Seal, O Ring 132
129768 Spring, Valve 47 3069102 Gasket, Air Compressor 133
129839 Shield, Shutoff Valve 47 3069103 Gasket, Fuel Pump 133
134442 Screw, Socket Head Cap 47 3074519 Clamp, Wire Tie 79
140313 Clamp, T Bolt 4 3076174 Cover, Protective 79
140314 Clamp, T Bolt 4 3076301 Clamp, Wire Tie 28, 77, 80
145528 Seal, O Ring 123, 133 3084829 Plug, Pipe 113
145581 Seal, O Ring 133 3087969 Hose, Flexible 119
145586 Seal, O Ring 133 3089238 Plug, Threaded 35, 36, 117
152767 Clip 64 3089239 Plug, Threaded 35, 36, 117
169834 Clip 20 3089240 Seal, O Ring 35, 36, 117, 133
178957 Indicator, Restriction 5 3089568 Plug, Threaded 41
184237 Gasket, Acc Drive Cover 133 3090400 Union, Male 119
196057 Disc, Valve 47 3090419 Union, Male 119
200819 Orifice, Ful Flow Limiting 63 3090461 Connection, Water Transfer 63
201989 Clamp, V Band 131 3090846 Screw, Socket Head Cap 79
203518 Washer, Plain 39, 41, 99 3092001 Shim 61, 67
204069 Plate, Cover 57 3092021 Spacer 119
204489 Gasket, Hydraulic Pump 133 3092040 Plug, O Ring 111, 121
206090 Ring, Retaining 20 3092041 Plate, Clamping 111
206091 Gear, Engine Barring 20 3092059 Clip 33
206092 Spring, Compression 20 3092075 Seal, O Ring 133
206093 Housing, Engine Barring 20 3092103 Screw, Banjo Connector 47
214345 Draincock 111 3092114 Thermostat 117
3000174 Hub, Spline Coupling 57 3092130 Tube, Fuel Supply 47
3002604 Clip 77 3092131 Tube, Fuel Drain 47
3008468 Plug, Pipe 125 3092137 Tube, Injector Fuel Supply 89
3008469 Plug, Pipe 126 3092138 Tube, Injector Fuel Supply 89
3008470 Plug, Pipe 126 3092139 Tube, Injector Fuel Supply 89
3010151 Screw, Hexagon Head Cap 20 3092140 Tube, Injector Fuel Supply 89
3011876 Gasket, Turbocharger 132 3092141 Tube, Injector Fuel Supply 89
3013786 Plug, Pipe 117 3092142 Tube, Injector Fuel Supply 89
3014449 Gasket, Flange 133 3092145 Screw, Hexagon Head Cap 15
3015283 Screw, Captive Washer Cap 3 3092195 Harness, ETR Cnt Mdl Wrg 77
3016478 Clip 77 3092224 Liner, Cylinder 10
3016787 Seal, Oil 53 3092225 Liner, Cylinder 10
3017502 Screw, Hexagon Head Cap 39, 41, 63, 86 3092245 Bracket, Wiring Retainer 79
3021420 Solenoid 47 3092246 Screw, Round Head Cap 77
3025458 Plug, Pipe 115, 121 3092250 Kit, Exhaust Manifold Mtg 113
3025982 Nameplate 68 3092252 Seal, O Ring 133
3027935 Decal 69 3092253 Clamp, Spring Hose 19
3030207 Retainer, Dipstick 64 3092254 Clamp, Spring Hose 19
3030514 Hose, Elbow 4 3092255 Hose, Flexible 19
3030774 Hose, Elbow 4

Page B-1
INDEX
Part No. Description Page No. Part No. Description Page No.
3092262 Seal, O Ring 24, 27, 57, 129, 3092511 Guide, Valve Spring 93
133 3092513 Lever, Rocker 99
3092263 Connection, Water Outlet 117 3092514 Lever, Rocker 99
3092274 Connection, Adapter Kit 9 3092515 Lever, Rocker (tla 99
3092283 Washer, Plain 50 3092519 Shaft, Rocker Lever 99
3092287 Dowel, Pin 9 3092520 Lever, Rocker 99
3092288 Dowel, Pin 15 3092521 Lever, Rocker 99
3092324 Spacer, Mounting 113 3092523 Bushing 99
3092333 Hose, Plain 19 3092524 Collar, Thrust 99
3092334 Spacer, Mounting 111 3092525 Lever, Rocker 99
3092337 Seal, O Ring 39, 41 3092527 Lever, Rocker 99
3092339 Spacer, Mounting 47 3092529 Support, Rocker Lever 99
3092344 Collet, Valve 93 3092530 Crosshead, Valve 99
3092346 Bushing 67 3092533 Manifold, Exhaust 113
3092347 Bushing 67 3092534 Manifold, Exhaust 113
3092348 Seal, Water Pump 129 3092535 Connection, Air Crossover 115
3092349 Impeller, Water Pump 129 3092536 Connection, Air Crossover 115
3092361 Plate, Cover 53 3092538 Seal, O Ring 61
3092362 Socket, Cam Follower 16 3092541 Washer, Injector Clamping 86
3092366 Seal, Oil 129 3092542 Clamp, Injector 86
3092374 Ball 16 3092543 Seal, Injector 86, 132
3092377 Stud 113 3092545 Screw, Banjo Connector 47
3092381 Shaft, Lube Oil Pump 67 3092552 Screw, Twelve Point Cap 99
3092384 Bushing 67 3092557 Head, Cylinder 93
3092388 Clip 77, 115, 119 3092559 Sleeve, Spline Coupling 111
3092396 Plug, Expansion 93 3092564 Nozzle, Piston Cooling 9
3092398 Support, Water Pump 57 3092565 Nozzle, Piston Cooling 9
3092399 Seal, Thermostat 117, 133 3092569 Ring, Compression Piston 83
3092407 Rivet 99 3092570 Ring, Compression Piston 83
3092408 Nut, Regular Hexagon 99 3092571 Ring, Oil Piston 83
3092410 Gasket, Filter 133 3092572 Pin, Piston 83
3092411 Gasket, Filter 133 3092573 Bushing 83
3092419 Ring, Retaining 129 3092580 Nut, Regular Hexagon 86
3092422 Spacer, Mounting 19 3092585 Guide, Valve Stem 93
3092430 Bracket, Wiring Retainer 79 3092596 Gasket, Connection 115, 132
3092432 Bracket, Wiring Retainer 77 3092597 Spacer, Mounting 109
3092438 Seal, O Ring 63, 133 3092604 Gasket, Turbocharger 95, 113, 132
3092459 Guide, Valve Crosshead 93 3092608 Seal, Valve Stem 93
3092460 Sleeve 93 3092609 Gear, Lube Oil Pumping 67
3092461 Insert, Valve 93 3092610 Gear, Lub Oil Pumping 67
3092463 Screw, Twelve Point Cap 93 3092613 Seal, O Ring 109, 132
3092470 Gasket, Intake Manifold 109, 132 3092617 Gasket, Water Trans Conn 132
3092471 Gasket, Exhaust Manifold 113, 132 3092625 Clamp, Tube 89
3092475 Housing, Rocker Lever 99 3092626 Clamp, Tube 89
3092476 Housing, Rocker Lever 99 3092627 Clamp, Tube 89
3092478 Seal, O, Ring 86, 132 3092628 Clamp, Tube 47
3092480 Gasket, Rkr Lever Housing 99, 132 3092657 Manifold, Exhaust 113
3092481 Cover, Rocker Lever 120 3092658 Manifold, Exhaust 113
3092484 Gasket, Rkr Lever Housing 120, 132 3092682 Tube, Tur Oil Drain 119
3092486 Gasket, Cylinder 132 3092683 Tube, Tur Oil Drain 119
3092487 Dowel, Pin 9 3092684 Nut, Regular Hexagon 99
3092491 Seal, O Ring 10 3092687 Shield, Heat 104
3092492 Seal, O Ring 10 3092691 Brace, Manifold 111
3092493 Seal, Rectangular Ring 10 3092694 Brace, Manifold 111
3092494 Breather, Crankcase 19 3092700 Housing, Thermostat 117
3092495 Bushing 15 3092701 Housing, Thermostat 117
3092496 Gear, Camshaft 84 3092703 Plate, Cover 117
3092497 Plate, Thrust Bearing 84 3092707 Tube, Vent 90
3092500 Lever, Cam Follower 16 3092709 Tube, Vent 90
3092502 Pin, Cam Follower Roller 16 3092711 Tube, Vent 90
3092503 Shaft, Cam Follower 16 3092712 Screw, Banjo Connector 90
3092505 Screw, Cam Follower Shaft 16 3092713 Gasket, Thermostat Housing 117, 133
3092506 Shaft, Cam Follower 16 3092714 Gasket, Thermostat Housing 117, 133
3092507 Rod, Push 99 3092715 Gasket, Cover Plate 117, 133
3092508 Spring, Valve 93 3092716 Shield, Heat 120
3092509 Spring, Valve 93 3092718 Liner, Cylinder 10
3092510 Retainer, Valve Spring 93 3092720 Piston, Engine 83

Page B-2
INDEX
Part No. Description Page No. Part No. Description Page No.
3092721 Piston, Engine 83 3092984 Pump, Lube Oil 67
3092730 Gasket, Aftercooler Hsg 109, 132 3092985 Body, Lube Oil Pump 67
3092781 Cap, Main Bearing 9 3092986 Body, Lub Oil Pump 67
3092782 Cap, Main Bearing 9 3092987 Gear And Shaft 67
3092783 Cap, Main Bearing 9 3092988 Gear, Lubricating Oil Pump 67
3092784 Cover, Water Header 125 3092989 Shaft, Lube Oil Pump 67
3092786 Screw, Twelve Point Cap 9 3092990 Gear, Lube Oil Pumping 67
3092789 Plate, Cover 96 3092991 Cover, Lube Oil Pump 67
3092792 Gasket, Cover Plate 125, 133 3092992 Cover, Lube Oil Pump 67
3092803 Pointer, Timing 53 3092994 Valve, Bypass 67
3092810 Clamp, Tube 111 3092995 Body, Bypass Valve 67
3092811 Clamp, Tube 111 3092997 Plunger, Bypass Valve 61, 67
3092812 Seal, Oil 133 3092998 Retainer, Spring 67
3092813 Tube, Water Transfer 111 3092999 Spring, Compression 67
3092816 Gasket, Gear Cover 53, 133 3093000 Gasket, Bypass Valve 67, 133
3092817 Gasket, Gear Housing 15, 133 3093010 Valve, Bypass 61
3092821 Seal, Oil 35 3093011 Body, Bypass Valve 61
3092825 Gasket, Flywheel Housing 35, 133 3093012 Plate, Cover 61
3092842 Bushing 9, 64 3093013 Valve, Pressure Regulator 61
3092855 Gasket, Oil Pan 73, 133 3093014 Spring Compression 61
3092858 Cover, Camshaft 21, 22 3093015 Plug, Retainer 61
3092859 Gasket, Camshaft Cover 133 3093016 Spring, Valve 61
3092861 Cover, Camshaft 84 3093017 Plug, Retainer 61
3092863 Gasket, Camshaft Cover 84, 133 3093018 Plate, Cover 63
3092869 Tube, Air Inlet 4 3093019 Seal, Grommet 63, 133
3092877 Bearing, Main 13 3093039 Tube, Fuel Drain 47
3092878 Bearing, Main 13 3093055 Seal, O Ring 133
3092879 Bearing, Main 13 3093061 Brace, Hose 119
3092880 Bearing, Main 13 3093089 Gear, Water Pump 129
3092881 Bearing, Thrust 13 3093096 Plate, Cover 61
3092887 Plug, Expansion 9, 69 3093099 Gasket, Lub Oil Clr Cover 61, 133
3092902 Manifold, Water 111 3093148 Connection, Water Outlet 125
3092903 Connection, Water Transfer 111 3093153 Gasket, Wtr Trf Connection 117, 129, 132
3092904 Tube, Water Transfer 111 3093155 Seal, O Ring 9, 111, 121, 133
3092905 Connection, Water Transfer 111 3093159 Plate, Cover 121
3092906 Tube, Water Transfer 111 3093167 Gasket, Connection 126, 129, 132
3092907 Connection, Water Transfer 111 3093177 Connection, Water Bypass 117
3092908 Connection, Water Transfer 111 3093262 Bracket, Wiring Retainer 79
3092909 Tube, Water Transfer 111 3093264 Bracket, Pump 39, 41
3092910 Tube, Water Transfer 111 3093293 Injector 86
3092921 Crankshaft, Engine 13 3093305 Plate, Cover 17
3092922 Crankshaft, Engine 13 3093350 Screw, Hex Flange Head
3092923 Gear, Crankshaft 13 Cap 115
3092925 Adapter, Crankshaft 23 3093411 Shaft, Water Pump 129
3092929 Tube, Oil Gauge 64 3093423 Shaft, Fuel Pump Drive 27
3092930 Screw, Twelve Point Cap 23 3093426 Plate, Thrust Bearing 27
3092932 Rod, Engine Connecting 83 3093476 Valve, Intake 93
3092933 Rod, Engine Connecting 83 3093477 Valve, Exhaust 93
3092934 Cap, Conn Rod Bearing 83 3093478 Head, Cylinder 93
3092935 Rod, Engine Connecting 83 3093505 Gasket, Cover Plate 133
3092936 Rod, Engine Connecting 83 3093506 Brace, Hose 47
3092937 Cap, Conn Rod Bearing 83 3093508 Draincock 125
3092938 Screw, Connecting Rod 83 3093512 Seal, O Ring 86
3092939 Washer, Plain 83 3093513 Bushing 99
3092940 Bearing, Connecting Rod 83 3093521 Manifold, Fuel 47
3092953 Bushing 15 3093522 Manifold, Fuel 47
3092954 Gear, Idler 15 3093559 Adapter, Spline 27
3092955 Gear, Idler 15 3093561 Adapter, Spline 27
3092956 Gear, Idler 15 3093597 Clamp, Tube 119
3092957 Gear, Idler 15 3093598 Screw, Banjo Connector 33, 47
3092959 Shaft, Idler 15 3093615 Support, Fuel Pump 27
3092960 Retainer, Gear 15 3093617 Support, Fuel Pump 27
3092961 Gear, Idler 15 3093618 Valve, Check 47
3092962 Gear, Idler 15 3093629 Tube, Injector Fuel Supply 86
3092971 Camshaft 84 3093632 Spacer, Mounting 19
3092972 Gear, Camshaft 84 3093637 Pump, Fuel Injection 39, 41
3092974 Camshaft 84 3093638 Pump, Fuel Injection 39, 41

Page B-3
INDEX
Part No. Description Page No. Part No. Description Page No.
3093692 Bracket, Oil Tube 73 3093823 Gasket, Oil Pan 73
3093694 Tube, Lube Oil Suction 73 3093824 Gasket, Oil Pan 73
3093696 Harness,Wiring 77 3093825 Gasket, Oil Pan 73
3093702 Pan, Oil 73 3093828 Nut, Hexagon Flange 39, 41
3093712 Flywheel 50 3093830 Screw, Hexagon Head Cap 54
3093713 Flywheel 50 3093834 Seal, O Ring 132
3093717 Core, Aftercooler 109 3093838 Screw, Hexagon Head Cap 39, 41, 47, 61
3093719 Plug, Pipe 9 3093842 Screw, Hexagon Head Cap 35
3093723 Bearing, Ball 129 3093843 Washer, Plain 35
3093724 Bearing, Ball 129 3093844 Washer, Sealing 133
3093725 Seal, O Ring 129, 133 3093860 Housing, Thermostat 117
3093726 Seal, O Ring 129, 133 3093862 Plug, Threaded 9, 117
3093727 Screw, Hexagon Head Cap 129 3093875 Dowel, Pin 99
3093728 Screw, Hexagon Head Cap 15, 19, 57, 129 3093877 Plug, Expansion 99
3093729 Damper, Vibration 23 3093879 Washer, Plain 27, 99
3093731 Dowel, Pin 23 3093889 Screw, Hexagon Head Cap 47, 67
3093734 Screw, Hexagon Head Cap 89 3093891 Screw, Hexagon Head Cap 39, 41
3093736 Screw Hexagon Head Cap 61 3093893 Screw, Hexagon Head Cap 96
3093738 Screw, Hexagon Head Cap 80 3093898 Screw, Hexagon Head Cap 117
3093741 Screw, Hexagon Head Cap 19, 111 3093917 Screw, Hexagon Head Cap 50
3093742 Screw, Hexagon Head Cap 9, 47, 53, 61, 3093930 Screw, Hex Flange Head
70, 111, 117, Cap 77, 115, 119
119, 121 3093931 Screw, Hex Flange Head
3093743 Screw, Hexagon Head Cap 17, 33, 47, 73, Cap 27, 63
119 3093945 Seal, O Ring 67, 133
3093744 Screw, Hexagon Head Cap 117 3093946 Nut, Regular Hexagon 89
3093745 Screw, Hexagon Head Cap 15, 19, 125 3093947 Nut, Regular Hexagon 47
3093746 Screw, Hexagon Head Cap 47 3093951 Screw, Hexagon Head Cap 97
3093747 Screw, Hexagon Head Cap 63 3093955 Washer, Plain 97
3093749 Screw, Hexagon Head Cap 39, 41 3093963 Seal, O Ring 133
3093750 Screw, Hexagon Head Cap 47, 61 3093964 Seal, O Ring 133
3093751 Screw, Hexagon Head Cap 3, 57, 77, 84, 3093965 Nut, Tube 64
96 3093966 Plug, Expansion 9, 69
3093752 Screw, Hexagon Head Cap 24 3093967 Plug, Expansion 15, 53
3093753 Screw, Hexagon Head Cap 30 3093970 Dowel, Pin 9, 53
3093757 Screw, Hexagon Head Cap 24 3093971 Plug, Threaded 53, 63, 96
3093758 Screw, Hexagon Head Cap 54, 57 3093972 Screw, Hexagon Head Cap 53
3093763 Screw, Hexagon Head Cap 109 3093973 Screw, Hex Flange Head
3093764 Screw, Hexagon Head Cap 111, 117 Cap 109
3093767 Screw, Hexagon Head Cap 39, 41, 109 3093974 Screw, Hex Flange Head
3093769 Screw, Hexagon Head Cap 57 Cap 109
3093770 Screw, Hexagon Head Cap 129 3093978 Bracket, Lifting 30
3093771 Screw, Hexagon Head Cap 117 3093982 Support, Front Engine 29
3093772 Screw, Hexagon Head Cap 54 3093983 Plate, Cover 121
3093775 Screw, Hex Flange Head 3093984 Gasket, Cover Plate 121, 132
Cap 67 3094010 Washer, Plain 27
3093776 Bushing 67 3094011 Nut, Regular Hexagon 27
3093777 Dowel, Pin 83 3094014 Seal, O Ring 27, 132, 133
3093778 Washer, Plain 23, 57, 117, 129 3094020 Screw, Banjo Connector 47
3093781 Seal, O Ring 93, 132 3094024 Washer, Plain 9, 19, 33, 47,
3093782 Plug, Expansion 93 53, 70, 77, 80,
3093784 Dowel, Pin 9, 33, 93 90, 117, 119,
3093785 Ring, Retaining 83 123
3093787 Key, Plain Woodruff 84 3094025 Retainer, Gear 15
3093789 Screw, Twelve Point Cap 93 3094027 Key, Plain Woodruff 13
3093799 Washer, Plain 33, 47, 64, 73, 3094028 Plug, Expansion 9
77, 104 3094029 Washer, Plain 9
3093801 Seal, O Ring 73, 133 3094031 Gasket, Cover 133
3093805 Screw, Hex Flange Head 3094032 Screw, Hex Flange Head
Cap 63 Cap 39, 41
3093808 Seal, O Ring 61, 63, 133 3094042 Plug, Threaded 63
3093809 Seal, O Ring 63, 133 3094045 Seal, O Ring 119, 132
3093811 Seal, O Ring 24, 57, 61, 63, 3094063 Tube, Water Transfer 117
133 3094064 Plug, Expansion 9
3093813 Seal, O Ring 61 3094065 Washer, Sealing 90, 132
3093817 Seal, O Ring 61, 111 3094088 Pad, Wear 64, 77, 80
3093822 Gasket, Oil Pan 73 3094092 Seal, O Ring 63, 133

Page B-4
INDEX
Part No. Description Page No. Part No. Description Page No.
3094147 Plate, Cover 125 3094668 Support, Fuel Pump 27
3094159 Insert, Valve 93 3094669 Support, Fuel Pump 27
3094176 Ring, Retaining 16 3094682 Screw, Hexagon Head Cap 3
3094178 Seal, O Ring 86, 132 3094716 Bushing 9
3094179 Bracket, Lifting 58 3094722 Tube, Breather 19
3094188 Screw, Banjo Connector 47 3094735 Bearing, Thrust 15, 27
3094189 Head, Cylinder 93 3094739 Plate, Cover 24
3094212 Sleeve, Spline Coupling 27 3094788 Shaft, Idler 15
3094280 Plate, Cover 117 3094792 Connection, Oil Transfer 63
3094281 Gasket, Cover Plate 117, 133 3094807 Connection, Adapter 9
3094295 Connection, Water Inlet 126 3094813 Screw, Hex Flange Head
3094296 Bracket, Retaining Brace 27 Cap 63
3094298 Bushing 27 3094814 Screw, Hex Flange Head
3094301 Plate, Thrust 27, 27 Cap 63
3094305 Cover, Gear 53 3094815 Screw, Hex Flange Head
3094306 Plate, Cover 53 Cap 63
3094323 Seal, O Ring 133 3094816 Ring, Retaining 27
3094335 Spacer, Mounting 27 3094818 Seal, O Ring 53, 69
3094339 Seal, O Ring 53 3094823 Screw, Hexagon Head Cap 47
3094340 Plug, Threaded 63 3094824 Brace, Tube 33
3094341 Seal, O Ring 121, 129 3094826 Support, Fuel Pump 27
3094343 Nut, Regular Hexagon 27 3094827 Support, Fuel Pump 27
3094345 Seal, O Ring 63 3094836 Washer, Sealing 63
3094362 Housing, Gear 15 3094842 Nut, Regular Hexagon 27
3094445 Adapter, Plug 9, 111, 121 3094858 Pump, Water 111
3094450 Bushing 57 3094878 Tube, Injector Fuel Supply 89
3094451 Bearing, Thrust 57 3094879 Tube, Injector Fuel Supply 89
3094453 Support, Accessory Drive 57 3094880 Tube, Injector Fuel Supply 89
3094454 Gear, Accessory Drive 57 3094881 Tube, Injector Fuel Supply 89
3094456 Seal, O Ring 57, 133 3094882 Tube, Injector Fuel Supply 89
3094460 Support, Accessory Drive 57 3094883 Tube, Injector Fuel Supply 89
3094461 Shaft, Accessory Drive 57 3094892 Nut, Hexagon Flange 27
3094462 Plate, Thrust Bearing 57 3094897 Cover, Water Pump 129
3094467 Support, Flywheel Housing 97 3094903 Elbow, Tube Connector 111
3094485 Seal, O Ring 129 3094924 Plug, Expansion 53
3094491 Cover, Aftercooler 109, 109 3094934 Screw, Hexagon Head Cap 58
3094492 Manifold, Air Intake 109, 109 3094937 Nut, Regular Hexagon 33, 47, 73, 111,
3094493 Aftercooler 109 115, 119
3094494 Aftercooler 109 3094988 Gasket, Camshaft Cover 21, 22
3094508 Screw, Hexagon Head Cap 121 3096153 Sensor, Temperature 77
3094512 Screw, Hex Flange Head 3099190 Seal, O Ring 134
Cap 115 3100308 Resistor, Corrosion 123
3094513 Screw, Hex Flange Head 3100531 Union, Male 33
Cap 111 3101869 Filter, Lubricating Oil 63
3094514 Screw, Hex Flange Head 3102651 Screw, Hex Flange Head
Cap 115 Cap 27
3094519 Gasket, Water 133 3102714 Decal 63
3094520 Screw, Twelve Point Cap 39, 41 3171090 Harness, Wiring 103
3094521 Screw, Twelve Point Cap 67, 99 3175452 Head, Water Filter Assy 123
3094522 Screw, Twelve Point Cap 99 3175453 Head, Corrosion Resistor 123
3094523 Screw, Twelve Point Cap 99 3175768 Adapter, Filter Head 123
3094524 Screw, Twelve Point Cap 67 3177040 Shaft, Shutoff Valve 123
3094525 Screw, Twelve Point Cap 99 3177041 Head, Corrosion Resistor 123
3094526 Screw, Twelve Point Cap 9 3179978 Connection, Exhaust Outlet 131
3094531 Seal, O Ring 125, 129, 133 3201209 Decal 23
3094532 Screw, Hexagon Head Cap 84, 125 3201585 Seal, O Ring 33
3094533 Screw, Hexagon Head Cap 15 3201739 Shaft, Barring 20
3094534 Screw, Hexagon Head Cap 27 3201740 Drive, Engine Barring 20
3094535 Screw, Hexagon Head Cap 125 3202117 Gasket, Connection 95, 119, 132
3094536 Screw, Hexagon Head Cap 123 3281602 Washer, Sealing 33, 47
3094539 Seal, O Ring 117, 129, 133 3284084 Head, Fuel Filter 45
3094540 Seal, O Ring 125, 129, 133 3284085 Insert, Filter Head 45
3094548 Support, Air Cleaner 3 3330202 Seal, O Ring 77
3094567 Screw, Twelve Point Cap 97 3332136 Union, Male 119
3094578 Housing, Flywheel 35 3332137 Union, Male 119
3094591 Bracket, Pump 39 3332159 Connection, Water Inlet 100
3094667 Seal, Rectangular Ring 47 3335076 Washer, Bevel 63

Page B-5
INDEX
Part No. Description Page No. Part No. Description Page No.
3408250 Isolator, Vibration 101 3800322 Kit, Water Pump 129
3408457 Sensor, Pressure 77 3800863 Block, Cylinder 9
3408460 Sensor, Pressure 77 3800864 Kit, Cyl Blk Hdware 9
3408472 Sensor, Speed 77 3804708 Set, Piston Ring 83
3408556 Sensor, Pressure 77 3804709 Kit, Engine Piston 83
3408561 Sensor, Pressure 77 3804710 Kit, Engine Piston 83
3417474 Screw, Captive Washer Cap 73 3804712 Kit, Cylinder Liner 10
3502449 Seal, Rectangular Ring 95 3804713 Set, Main Bearing 13
3504967 Washer, Plain 95 3804716 Kit, Wp Repair 129
3519163 Screw, Drive 95 3804718 Set, Upper Engine Gasket 132
3519535 Nut, Lock 95 3804722 Set, Single Head Gasket 132
3519641 Ring, Retaining 95 3804866 Kit, Intake Valve 93
3521033 Shaft & Wheel 95 3804867 Kit, Exhaust Valve 93
3521225 Screw, Hexagon Head Set 95 3804938 Set, Lower Engine Gasket 133
3521442 Seal, Split Ring 95 3821847 Screw, Captive Washer Cap 47
3522597 Pin, Roll 95 3826824 Decal 123
3522904 Lockplate 95 3863131 Screw, Banjo Connector 90
3523412 Seal, Split Ring 95 3865346 Sensor, Temperature 77
3523980 Slinger, Oil 95 3884982 Assembly Instructions 130
3524418 Shim 95 3888312 Inhibitor, Corrosion 123
3524419 Baffle, Oil 95 3896826 Screw, Hexagon Head Cap 105
3525073 Screw, Hexagon Head Set 95 3900625 Screw, Hex Flange Head
3527619 Dataplate 95 Cap 53
3529372 Nut, Regular Hexagon 95 3900626 Screw, Hex Flange Head
3532593 Diffuser, Turbocharger 95 Cap 53
3532617 Clamp, V Band 95 3903990 Screw, Hex Flange Head
3536588 Shield, Turbocharger Heat 95 Cap 21, 22
3536914 Bearing, Tur Thrust 95 3909025 Screw, Hex Flange Head
3591522 Collar, Thrust 95 Cap 120
3593179 Impeller, Tur Compressor 95 3912141 Screw, Hexagon Head Cap 111
3594190 Turbocharger 95 3913994 Seal, O Ring 20, 134
3594556 Housing, Tur Bearing 95 3916284 Seal, O Ring 33
3597944 Housing, Turbine 95 3918188 Washer, Sealing 47, 132, 133
3598528 Bearing, Turbocharger 95 3918190 Washer, Sealing 21, 22, 53, 63,
3600596 Screw, Twelve Point Cap 105 96, 132, 133
3600861 Clip 47, 77 3918192 Washer, Sealing 9, 47, 117, 133
3609867 Dataplate 77 3922794 Seal, O Ring 119
3609872 Retainer, Wire Tie Clamp 77 3925344 Screw, Hex Flange Head
3619078 Cover, Protective 79 Cap 33, 63
3628411 Cover, Starter Flange 105 3964308 Retainer, Wire Tie Clamp 79
3628604 Plug, Pipe 123 4010476 Filter, Fuel 45
3633974 Clamp, T Bolt 115 4017537 Accessories, Wiring 130
3658780 Relay 79 4017538 Accessories, Wiring 130
3678605 Plug, Threaded 9 4017539 Backshell, Connector 130
3678605 Plug, Threaded 63 4017540 Backshell, Connector 130
3678605 Plug, Threaded 73, 125 4017541 Connector, Electrical 130
3678606 Seal, O Ring 9, 63, 73, 125, 4017542 Terminal, Electrical 130
133 4017543 Seal, Grommet 130
3678611 Plug, Threaded 9, 63, 73, 125 4025026 Kit, Turbo 95
3678838 Plug, Threaded 74 4045413 Housing, Compressor 95
3678845 Plug, Threaded 74 4057532 Decal 68
3678846 Seal, O Ring 74, 133 4057590 Tag, Instruction 69
3678912 Seal, O Ring 9, 74, 117, 119, 4065762 Tool, Ter Isn Removal 130
129, 134 4065763 Plug, Cavity 130
3678921 Plug, Threaded 9, 74, 117, 129 4067777 Module, Electronic Control 77
3678922 Plug, Threaded 9, 74, 117, 129 4067806 Screw, Crosshead Adjusting 99
3678923 Plug, Threaded 9, 27, 53, 57, 4067809 Screw, Rkr Lever Adjusting 99
109, 117, 125 4067813 Union, Male 47
3678924 Plug, Threaded 9, 27, 53, 57, 4067814 Union, Male 47
93, 109, 117, 4067815 Harness, Wiring 28
125 4067825 Screw, Hex Flange Head
3678925 Seal, O Ring 9, 27, 53, 57, Cap 113
93, 109, 117, 4067829 Body, Water Pump 129
125, 134 4067830 Pump, Fuel Transfer 33
3679139 Seal, O Ring 95, 119, 134 4067834 Pump, Water 129
3751948 Seal, O Ring 132 4067837 Dipstick 64
3800312 Kit, Water Pump Repair 129 4067844 Head, Fuel Pump 33

Page B-6
INDEX
Part No. Description Page No. Part No. Description Page No.
4067876 Head, Fuel Filter (tla 33 4903489 Switch, Coolant Level 103
4067881 Tube, Lube Oil Supply 69 4910319 Decal 33
4067896 Tube, Fuel Drain 47 4921574 Seal, O Ring 77, 79
4067899 Harness, Etr Cnt Mdl Wrg 130
4067902 Isolator, Vibration 33
4067903 Block, Cylinder 9, 33
4067923 Tube, Fuel Drain 47
4067924 Tube, Fuel Supply 47
4067925 Tube, Fuel Drain 47
4067926 Tube, Fuel Supply 47
4067976 Bracket, Retaining Brace 27
4067993 Dowel, Ring 9
4067994 Tube, Fuel Drain 47
4067995 Tube, Fuel Drain 47
4067998 Bracket, Wiring Retainer 79
4068034 Plug, Expansion 9
4068037 Filter, Fuel 45
4068104 Adapter, Filter Head 33
4068105 Adapter, Filter Head 33
4068139 Bracket, Wiring Retainer 77, 79
4068147 Union, Male 45
4068148 Union, Male 45
4068160 Bracket, Pump 41
4068210 Brackets, Aftclr 77
4068211 Brackets, Aftclr 77
4068287 Gasket, Cylinder Head 93
4068302 Wiring, Harness 79
4068306 Cooler, Lube Oil 61
4068307 Cover, Lub Oil Cooler 61
4068308 Core, Cooler 61
4068309 Seal, Oring 61
4068310 Nut, Hexagon Head Cap 61
4068311 Brace,Hose 49
4068469 Bracket, Filter 47
4068545 Bracket, Air Cleaner 3
4068548 Roller, Cam Follower 16
4068572 Block, Cylinder 9
4068576 Tube, Fuel Supply 33
4068578 Gasket, Cover Plate 96
4068580 Bracket, Air Cleaner 3
4068583 Head, Fuel Filter 33
4068588 Tube, Breather 19
4068591 Gear, Fuel Pump 27
4068611 Lever, Cam Follower 16
4068612 Lever, Cam Follower 16
4068654 Hose, Plain 115
4068655 Bracket, Wiring Retainer 77
4068681 Brace, Hose 99
4068705 Connection, Oil Transfer 63
4068730 Seal, O Ring 19
4068731 Gasket, Wtr Trf Connection 111, 121
4068732 Gasket, Water Header
Cover 125
4076493 Sensor, Pressure 79
4081237 Motor, Starting 106
4088832 Sensor, Temperature 79
4088833 Sensor, Temperature 79
4095189 Separator, Fuel Water 33
4295153 Head, Lub Oil Filter 63
4295154 Head, Lub Oil Filter 63
4295357 Connection, Oil Transfer 63
4295442 Bracket, Filter 63
4295443 Tube, Filter 63
4295444 Tube, Filter 63
4295445 Dataplate 6
4295451 Bracket, Filter 33
4295503 Spring, Compression 63

Page B-7
NOTES
Serial No. 37238097 !37238097!

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