OILFIELD EQUIPMENT

IRZ-400 series control stations for rod-

pumps/ PCPs

The IRZ-400 series VSDs ensure control, protection, checkout of parameters and rotation
frequency regulation of a sucker rod pump or PCP system equipped with a three-phase ground
asynchronous electric motor.

Features

 Control and monitoring of pump system parameters

 Taking and analysis of surface and in-depth dynagraphs
 Definition of pump fill, pump-off control
 Detection of emergency operation modes of the
equipment
 Protection of the electric motor
 Smooth start/ stop and regulation of motor rotation
frequency

Benefits Effect
 Continuous pump fill monitoring  Increase of production rates
 Capability to regulate walking beam up &  Increase of time between overhauls
down motion at different speeds
 Reduction of costs on equipment
 Automatic control of well operation based on: maintenance (change of swinging rate
- pump fill without replacement of pulleys)
- operation timer  Energy saving up to 40%
- well operation schedule
- two-term (proportional-differential)  Avoiding the need to replace pulleys
controller (to maintain constant pump fill)  Continuous automated real-time analysis
 Definition of pump fill, flow rate (at any allowing registering work parameters and
moment of pump operation), downhole and detect potential causes of loss of efficiency
ground equipment loads, reduction of
plunger-liquid impacts
 Definition of voltage and current imbalances,
load factor, power factor, power consumption,
and failure-free operation time
 In case of activation of a protection mode,
VSD ensures automatic restart when
parameters restore their in-spec values
 Data visualization on a display
 Saving history to a USB storage to retain data
in case of power interruptions
 SW updates without the need to stop the
pump system
 Swinging start to overcome jamming

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 OILFIELD EQUIPMENT

IRZ-400 series control stations for rod-

pumps/ PCPs

Specifications

Parameter Value

Supply voltage, V 190-520

Power of electric motor to be connected, kW 5-55

Range of regulated rotation frequencies, Hz 0,5-100 (0,1 resol.)

Error of current, voltage, rotation frequency and time setting control, % 2

Enclosure protection class IP54

Operating temperatures,˚C - 60 … +50

Overall sizes, mm3 1100 x 860 x 350

Nominal current, A 60 110

Mass, kg 100 120

IRZ-400 series VSD protections

Protection in case of faults in the pump Protection in case of faults in the power
system supply system
• Pump starvation • Overvoltage
• Belt and rod breakage (for sucker rod
system) • Low voltage

• Current over-/ underload in any phase • Phase voltages imbalance

• Phase currents imbalance • Wrong succession of phases

• Unallowable well-head pressure

• Short circuit

• Abnormal parameters reported by the

DH monitoring system
Connection options

• VSD can be connected to an oilfield telematics system (contacts normally open/closed)

• VSD can be connected in a SCADA-system through RS232 or RS485 interface using the
MODBUS RTU protocol
• VSD has a GPRS-modem for on-line access to the Internet
• VSD supports various communication protocols of oil companies
• Option to connect devices and sensors (pressure sensors, temperature sensors, etc.)
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 OILFIELD EQUIPMENT

IRZ-400 series control stations for rod-

pumps/ PCPs

Contacts

Julia DETKOVA | Sales Manager IRZ TEK

Tel: + 7 3412 662 660 19 Bazisnaya street, city of Izhevsk,
Fax: +7 3412 500 766 Russia, 426034
E-mail: detkova@irz.ru Web: www.irz.ru

Ivan ISAEV | Sales Manager

Tel: + 7 3412 501 189
Fax: +7 3412 500 766
E-mail: isaev@irz.ru

Anton STARKOV | Sales Manager

Tel: + 7 3412 722 971
Fax: +7 3412 726 954
E-mail: starkoff@irz.ru