Robway Safety Pty Ltd 140373.

FCN 2022-05-31 YZ Page 1 of 3

RCI-4100 CALIBRATION PROCEDURE FOR DYNAMOMETER TYPE

SYSTEMS WITH USER CONFIGURABLE OPTIONS

1. Press and hold SETUP until F-xx appears on top digital display,
( where xx is the code for last calibration function )

2. Use UP/DOWN keys to select function then press ENTER to accept,

3. Use UP/DOWN keys to set new value then press ENTER to accept,

4. Repeat steps 2 and 3 for any other functions if required,

5. Select F-00 or press CANCEL to exit calibration mode.

NOTE

Once in calibration mode you may use CANCEL key to cancel any function.

Please ensure to use [F-36] ERASE LOGGER CONTENTS and [F-41] CLEAR ALL
CALIBRATION DATA as to erase any corrupt data before doing calibration

CPLD VERSION
CPLD S/W C2.31
U24 6
U25 4
U28 7
U14 1
Robway Safety Pty Ltd 140373.FCN 2022-05-31 YZ Page 2 of 3

FUNCTION CODES
F-00 EXIT CALIBRATION MODE
F-01 VIEW CALIBRATED MAIN LOAD
F-02 CALIBRATE LIGHT MAIN LOAD
F-03 CALIBRATE HEAVY MAIN LOAD
F-04 VIEW CALIBRATED AUX LOAD
F-05 CALIBRATE LIGHT AUX LOAD
F-06 CALIBRATE HEAVY AUX LOAD
F-07 VIEW UNCALIBRATED ANGLE INPUT
F-08 VIEW CALIBRATED ANGLE INPUT
F-09 CALIBRATE LOW ANGLE
F-10 CALIBRATE HIGH ANGLE
F-11 NOT USED
F-12 NOT USED
F-13 NOT USED
F-14 NOT USED

WARNING
THE FOLLOWING FUNCTIONS SHOULD ONLY BE USED BY ROBWAY TRAINED PERSONNEL. MISUSE OF
THESE FUNCTIONS MAY CAUSE THE DISPLAY TO FUNCTION INCORRECTLY
F-15 VIEW UNCALIBRATED TRANSDUCER 1 INPUT
F-16 VIEW CALIBRATED TRANSDUCER 1 INPUT
F-17 CALIBRATE LOW END OF TRANSDUCER 1
F-18 CALIBRATE HIGH END OF TRANSDUCER 1
F-19 VIEW UNCALIBRATED TRANSDUCER 2 INPUT
F-20 VIEW CALIBRATED TRANSDUCER 2 INPUT
F-21 CALIBRATE LOW END OF TRANSDUCER 2
F-22 CALIBRATE HIGH END OF TRANSDUCER 2

F-23 SET GAIN FOR CHANNELS 1 TO 8

CHANNEL 1 GAIN FOR LOAD 1
CHANNEL 2 GAIN FOR LOAD 2
CHANNEL 3 GAIN FOR ANGLE 1

F-24 SET OFFEST FOR CHANNELS 1 TO 8

CHANNEL 1 OFFSET FOR LOAD 1
CHANNEL 2 OFFSET FOR LOAD 2
CHANNEL 3 OFFSET FOR ANGLE 1

F-25 NOT USED

F-26 NOT USED

F-27 NUMBER OF SENSOR SAMPLES TO AVERAGE

F-28 SET THE LIFT THRESHOLD FOR THE SELECTED WINCH (INHIBIT DUTY/FALLS/WINCH CHANGING)

F-29 NOT USED

F-30 LOAD-CHART VIEW MODE
F-31 VIEW DIGITAL INPUTS
F-32 SET YEAR
F-33 SET DAY AND MONTH
F-34 SET TIME
F-35 DOWNLOAD LOGGER CONTENTS TO PC (38400 8N1)
F-36 ERASE LOGGER CONTENTS

F-37 NOT USED

F-38 NOT USED
F-39 NOT USED
F-40 ALTER CALIBRATION DATA
F-41 CLEAR ALL CALIBRATION DATA USE EXTREME CAUTION
F-42 SWL % FOR YELLOW LIGHT WARNING
F-43 SWL % FOR YELLOW LIGHT AND INTERMITTENT AUDIBLE ALARM
F-44 SWL % FOR RED LIGHT AND CONTINUOUS INTERNAL AUDIBLE ALARM
F-45 SWL % FOR CONTINUOUS EXTERNAL AUDIBLE ALARM
F-46 SWL % FOR MOTION-CUT
F-47 SLEW-OFFSET
F-48 MAXIMUM MAIN WINCH LOAD PER FALL
F-49 MAXIMUM FALLS SELECTABLE FOR MAIN WINCH
F-50 MAIN WINCH SHEAVE RADIUS
F-51 MAXIMUM AUX. WINCH LOAD PER FALL
F-52 MAXIMUM FALLS SELECTABLE FOR AUX. WINCH
F-53 AUX. WINCH SHEAVE RADIUS
Robway Safety Pty Ltd 140373.FCN 2022-05-31 YZ Page 3 of 3

F-54 PERPENDICULAR DISTANCE FROM CENTRE OF MAIN BOOM SHEAVE TO CENTRE-LINE OF BOOM
Negative if main boom sheave is above the boom centre line
F-55 PERPENDICULAR DISTANCE FROM BOOM FOOT-PIN TO CENTRE-LINE OF BOOM
Negative if boom foot-pin is below the boom centre line
F-56 – F-62 NOT USED

F-63 MAIN WINCH CONSTANT LINE TENSION THRESHOLD

F-64 AUX WINCH CONSTANT LINE TENSION THRESHOLD

F-65 STABLE LOAD TIME (TIME DURING WHICH LOAD MUST STAY STABLE IN ORDER TO LOG)
(WITH OPTIONAL DATALOGGER)

F-66 STABLE LOAD VARIATION ( LOAD MUST STAY STABLE IN ORDER TO LOG)
(WITH OPTIONAL DATALOGGER)

F-67 RESET TIME (LOAD MUST STAY BELOW THE LOG THRESHOLDS FOR THIS TIME TO END CYCLE)
(WITH OPTIONAL DATALOGGER)

F-68 LOW LOAD LIFT COUNTER - SWL PERCENTAGE TO RECORD

F-69 MEDIUM LOAD LIFT COUNTER - SWL PERCENTAGE TO RECORD
F-70 HIGH LOAD LIFT COUNTER - SWL PERCENTAGE TO RECORD
F-71 LOGGING PERCENTAGE - SWL PERCENTAGE TO LOG

F-72 LOWESET ANGLE CRANE CAN LUFF TO (FOR LOAD / ANGLE CORRECTION)
F-73 HIGHEST ANGLE CRANE CAN LUFF TO (FOR LOAD / ANGLE CORRECTION)
F-74 LOAD / ANGLE CORRECTION - ERROR IN MAIN WINCH LOAD
F-75 LOAD / ANGLE CORRECTION - ERROR IN AUX WINCH LOAD

F-76 MAIN WINCH RIGGING SWL

F-77 AUXILIARY WINCH RIGGING SWL

F-78 NOT USED

F-79 METRIC/ IMPERIAL UNITS SWITCHING SI-METRIC: Lbs-IMPERIAL (Press <ENTER> to switch)

F-80 TIME DELAY FOR MOTION CUT RETURN

F-81 JIB LENGTH

F-82 JIB OFFSET ANGLE

Gain & Offset Default Settings in RCI-4100

Amplifier 1-4 settings PCB Link
1mV/V Offset 37 X 250
Gain 790
2mV/V Offset 60 X 250
Gain 480
3mV/V Offset 70 X 250
Gain 480
4 – 20 mA Offset 1023 X1
Gain 130

Angle 1 Setting (For ANGES4130) PCB Link

Offset 255 X1
Gain 730

Length 1 Setting PCB Link

Offset 0 X1
Gain 1