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Electric Vehicle Charging
Electric Vehicle Charging
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BY
ON-BOARD CHARGER
Battery Pack
Inductive pick-up
Wireless Charging
Charging inductor
4
CLASSIFICATION
7 purpose only
Images for representation
STATIC INDUCTIVE CHARGING
Wireless Static
• Convenience
• No manual intervention
• High investment
• Limited space & weight of charge pads
• Misalignment between the vehicle and the
charge pad
• Power losses and relatively lower
efficiency than conductive charging
• Electromagnetic radiation exposure
8
Images for representation purpose only
DYNAMIC INDUCTIVE CHARGING
Wireless Dynamic
9
Images for representation purpose only
BATTERY SWAP
• No range anxiety
• Quick and easy refilling like a combustion
engine car tank
• Longer charging times available for the EV
battery compared to fast DC Charging
• Standardized battery interface
• Consumer acceptance
AC DC Static Dynamic
Convenience
Cost
Service time Long Short Long Flexible Shortest
Power Level
Efficiency
Battery Lifetime
Standardization
Impact on Grid
11
OUTLINE
Electric Vehicle
Safety
Interlocks
Protection
circuits
DC CC/CV Battery
AC Supply
AC Rectifier DC DC-DC
Converter
13
BLOCK DIAGRAM
OBC
Main Power Stages Block Diagram
High Voltage Key Features
DC bus
➢ OBC is an AC-DC converter composed by
(200-450V)
(PFC + isolated DC-DC) main stages
PFC DC-DC
➢ Power level up to 22kW
➢ Input voltage
▪ EU: 230 Vac or 400 Vac
AC input voltage Aux Power Supply ▪ US: 120Vacor 240 Vac
(single or 3 phase) ➢ Voltage output range: 200VDC-450VDC
~
➢ High effciency
EV
➢ AEC-Q101 power discrete devices
required
➢ AEC-Q100 integrated circuits required
➢ Minimal size
14
PFC TOPOLOGIES
Power Level
2-3.6 kW 6.6-7.2 kW 10-11 kW 20-22 kW
Most Common PFC Topologies
Interleaved Boost
(single phase input)
Semi-bridgeless
(single phase input)
Totem Pole
(single phase input)
Vienna modified
(3 phase input)
Vienna original
(3 phase input)
15
INTERLEAVED BOOST: PFC
Pros & Cons
16
SEMI-BRIDGELESS BOOST PFC
Pros & Cons
• 2 Boost Topologies
• Bridge Rectifier Removed
• Reduced Inductor Size
• Better Heat Dissipation
• Increased Components
• Less EMI Issue
17
TOTEM POLE BRIDGELESS BOOST PFC
Pros & Cons
• Bridge Rectifier Removed
• Reduced Part Count
• Very Small Conduction Losses
• Very High Efficiency
• Small EMI
• Body Diodes used as Fast Recovery
Diodes
• Complex Drive and Sampling Circuit
18
DC-DC TOPOLOGIES VS POUT
Full bridge-LLC
Full bridge-PS
3 level
Half bridge-LLC
19
AUXILIARY SMPS : POWER LEVEL
Flyback
based on converter
Flyback
based on discrete
controller + MOSFET
20
(3PH + NEUTRAL) INPUT: MODULAR
L1 Vdc
PFC DC-DC
N 1 1
• Easy system implementation
• More system reliability
• Higher system efficiency
L2 PFC DC-DC
N
2 2
L3 PFC DC-DC
N 3 3
21
AC CHARGING CONNECTOR
22
CONTROL PINS
Proximity Pilot
Charge
Communication
controller
BMS
Power Control
DC Charging Station Unit
Electric
Safety Vehicle
Interlocks
Variable
DC Supply Protection
AC Supply AC Rectifier DC DC-DC DC DC
circuits
CV?CC Battery
Converter
25
BLOCK DIAGRAM
Three phase PFC Isolated DC/DC
L1
SiC diodes SiC Diodes
HV MOSFETs SiC MOSFET
L2 HV diodes HV diodes
/ IGBTs
SCRs 200-500Vdc
L3
AC
Auxiliary Supply
Diode Diode
Clamp
`
AC
CV
Controller HV MOSFET Controller
Reference
26
PFC CONVERTER
Three phase PFC Isolated DC/DC
L1
SiC diodes SiC Diodes
HV MOSFETs SiC MOSFET
L2 HV diodes HV diodes
/ IGBTs
SCRs 200-500Vdc
L3
AC
27
DC/DC CONVERTER
Three phase PFC Isolated DC/DC
L1
SiC diodes SiC Diodes
HV MOSFETs SiC MOSFET
L2 HV diodes HV diodes
/ IGBTs
SCRs 200-500Vdc
L3
AC
28
AUXILIARY POWER SUPPLY
Three phase PFC Isolated DC/DC
L1
SiC diodes SiC Diodes
HV MOSFETs SiC MOSFET
L2 HV diodes HV diodes
/ IGBTs
SCRs 200-500Vdc
L3
AC
Auxiliary Supply
Diode Diode
Clamp
`
AC
CV
Controller HV MOSFET Controller
Reference
29
DC CHARGING CONNECTORS
• China GB/T
• 50-500V/400A
• Future 1000V/400A
• Chademo (Japan)
• 50-500V/400A
• Future 1000V/400A 30
OUTLINE
network.
▪ EVs can be made more sustainable by
charging by renewable. Storage Prosumers
Distributed Renewable
▪ Smart charging can provide new revenue Energy Generation Prosumers
33
LOAD BALANCING
34
UTILIZATION OF RENEWABLE ENERGY
35
PRICE BASED CHARGING
38
OUTLINE
41
IEC AND CHADEMO STANDARDS
Voltage Levels (V) Location of Charger Typical usage Interface Power level (kW)
IEC
AC Charging
Single Phase Office or Home base
Level 1 Any convenient outlet 4 – 7.5 (16A)
On board charging
Single Phase/ Three Publically and
Electric Vehicle Supply
Level 2 Phase privately based 8 – 15 (32A)
Equipment
On board charging
Three Phase Like a filling station, Electric Vehicle Supply
Level 3 60 – 120 (250A)
On board Commercial point Equipment
DC Charging
Dedicated Charging Electric Vehicle Supply
Rapid Charging Off board 1000 – 2000 (400A)
stations Equipment
CHAdeMO Standard
Dedicated Charging Electric Vehicle Supply
DC Rapid Charging Off board 62.5 (125A)
stations Equipment 42
OTHER SYSTEM LEVEL STANDARDS
EV infrastructure safety, electrical This standard is related to safety of
IEC TC 69/64 SAE J-2929
installation, electric shock protection. propulsion battery system.
Provides safety regulations for battery ISO 6469-2: 2001 (IEC) Electrical hazard protection.
DIN V VDE V 0510-11
installation and secondary batteries. 43
OUTLINE
Toyota Prius
Li-Ion 1.4 kW 3.8 kW
PHEV 14 miles SAEJ1772 3 hours 2.5 hours N/A N/A
4.4 kWh (120 V) (240 V)
(2012)
???
Supercars, busses, trucks
Medium size
E-bike cars
E-motorbike
Light EVs
???
EV INDIAN PERSPECTIVE
▪ It is estimated that the replacing these 500,000 cars with EVs over the 3-4-year period will lead to fuel savings of
about 8000 million liters, 10 million tons of CO2 reduction and 28,200 crore of annual fuel savings
▪ Energy Efficiency Services Ltd (EESL), a joint venture of PSUs of power ministry, has placed an order for 10,000
electric vehicles
▪ Tata Motors wins order for 10,000 electric vehicles from EESL
47
SMART CITIES AND E-RICKSHAW
▪ Smart E- Rickshaw with charging station/ e-rickshaws / Electric vehicles for last mile
connectivity is the requirement coming from approximately coming from 20 Smart
Cities out of 100 Smart Cities
▪ There is proposal for a Quick Pilot on EV Charging Infrastructure in the Gurgaon-IGI-
South Delhi-Noida corridor by NITI Aayog
48
OUTLINE
50
ELECTRO-MOBILITY
51
IN-VEHICLE INFOTAINMENT
52
TELEMATICS AND NETWORKING
53
ADAS
54
REFERENCES
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vol. 28, no. 5, pp. 2151-2169, May 2013.
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QC, 2015, pp. 1-6.
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17, no. 8, pp. 2089-2106, Aug. 2016.
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11. Aman Jha, Bhim Singh, “Portable Battery Charger for Electric Vehicles ,“IEEE Inter. Conf. on Sust. Energy and Future Electric Trans., 21-23 Jan 2021.
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CONTINUED…
12. A.Jha and B. Singh, “A PFC Modified Landsman Converter-Based PWM-Dimmable RGB HB-LED Driver for Large Area Projection Applications”, IEEE Trans. on Indus. App., vol. 53,
no. 2, pp. 1552-1561, Mar.-Apr. 2017.
13. A.Jha and B. Singh, "Power quality improvement using Bridgeless-Landsman converter for LED driver”, IET Power Electro., vol. 9, no. 13, pp. 2591-2601, Oct. 2016.
14. A.Jha and B. Singh, "High power factor and low total harmonics distortion using critical conduction mode boost converter–fed light-emitting diode driver”, Inter. Trans. on Elect.
Energy Systems, vol. 10, pp.1-11, Oct. 2016.
15. A.Jha and B. Singh, “Bridgeless canonical switching cell based PFC converter for high power LED driver”, EPE Journal, vol. 27, no.1, pp. 24-34, Mar 2017.
16. A.Jha and B. Singh,“PFC Buck-Boost Converter for High Power LED Driver with Lumen Control”, IETE Journal of Research, Aug.2017.
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Papers. ISGW 2018. Lecture Notes in Electrical Engineering, vol 580. Springer, Singapore
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CONTINUED…
19. A.Jha and B. Singh, “Landsman Based PFC with PWM Dimming for High Brightness LED Driver,” IEEE INDICON, pp.1-6, 17-20 Dec.2015.
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(India), Nov. 19-21, 2015
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23. A.Jha and R. Mallik, “High Voltage Low Current LED Driver with High Efficiency and Low THD for Streetlight” IEEE ICPEICES, 4-6 July 2016.
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06, 2016.
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27. A.Jha and B. Singh, “Bridgeless Buck-Boost PFC Converter for Multistring LED Driver”, IEEE Indus. App. Soc. Ann. Meet., Cincinnati, USA, Oct. 01-05, 2017.
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CONTINUED...
28. A.Jha and B. Singh, “Bridgeless Buck-Boost PFC Converter for Multistring LED Driver”, IEEE Indus. App. Soc. Ann. Meet., Cincinnati, USA, Oct. 01-05, 2017.
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Recent Advances (CERA), Roorkee, 2017, pp. 539-544.
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Delhi, 2018, pp. 1-6.
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Communication Technologies (GUCON), Greater Noida, Uttar Pradesh, India, 2018, pp. 248-253.
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Energy Systems (PEDES), Chennai, India, 2018, pp. 1-6.
35. A. Jha, "Design of Isolated Auxiliary AC-DC Converter Meeting Level VI Energy Efficiency Norms," 2019 International Conference on Computing, Power and Communication
Technologies (GUCON), NCR New Delhi, India, 2019, pp. 578-582.
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Automation & Power Engineering (RDCAPE), NOIDA, India, 2019, pp. 131-136.
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THANK YOU
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