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Digital Control of Working Fluid For OTEC
Digital Control of Working Fluid For OTEC
Nakamura
Associate Professor of Systems
Control Laboratory.
1 Introduction
The purpose of ocean thermal energy conversion (OTEC) is trol for the real pilot OTEC plant. In the construction of the
to extract power from temperature differences existing in the system, a provision has been made for linkage between the
oceans. The principle of OTEC was first proposed by D'Ar- software of control theories and the hardware of the OTEC
sonval [1] in 1881. Since the oil-shock of 1974, there has been plant. We obtained satisfactory control performance using
considerable interest in producing a feasible OTEC system, this digital control system.
and a good deal of research has been devoted to the subject.
One of the authors has designed an OTEC plant, was the first 2 OTEC Plant and Control Objective
to succeed in extracting power using the OTEC plant [2], and
has improved the design of the OTEC plant based on steady- The closed cycle OTEC plant, shown in Fig. 1, consists of
state operating conditions [3]. The next phase of OTEC an evaporator, condenser, turbine-generator, and pumps,
research is the control of OTEC plants under varying condi- which are interconnected by pipe lines. Warm surface water is
tions. Owens [4] studied two types of control problems of used to evaporate a working fluid, such as Freon 22 (R-22), in
OTEC plants, which were modelled by nonlinear differential the evaporator. The dry Freon 22 vapor then expands in a tur-
equations; response and control of the OTEC plants were bine to produce power. Finally, cold subsurface water is used
analyzed by computer simulation. Because the thermal effi- to condense the Freon 22 vapor in the condenser.
ciency in OTEC plants is generally low, on the order of 3 per- The ultimate purpose of OTEC plant control is to provide
cent, and the operating conditions, such as seawater stable power efficiently by appropriately regulating the
temperatures, are constantly changing, the role of control is of seawater flow rates and the working fluid flow rate under con-
great importance in operating an OTEC plant effectively. ditions of continually changing seawater temperatures.
Among the many control theories, adaptive control is the most The control objective is to find a process input signal which
promising for this purpose. The adaptive control theory gives will produce an appropriate working fluid flow rate from the
a control algorithm which tunes its parameter on-line for the Turbine Generator
plant. Recently, adaptive control theories have been greatly
improved [5, 6], and digital controls, using adaptive control
theories programmed in computers, have been successfully ap-
plied to industrial processes such as paper machine control,
ore crusher control, and so on [5], But to our knowledge, there
has not been any attempt to utilize digital control at OTEC
plants.
In this paper, we explain the digital control of working fluid
flow rate for the "Imari 2 " OTEC plant [7] at Saga Universi-
ty. The innovative feature of this study is the construction of a
digital control system and the implementation of digital con-
Warm surface
water
Contributed by the Solar Energy Division for publication in the JOURNAL OF Cold subsurface
SOLAR ENERGY ENGINEERING. Manuscript received by the Solar Energy Division, water
February, 1985. Fig. 1 Scheme for closed cycle OTEC plant
QF QF
rriF
<e
heat
rate
thermo-
equation
couple
chara
I Detection characteristics part i
working fluid pump, so that the heat rate of the working fluid working fluid flow rate and the working fluid temperatures.
QF at the evaporator will behave according to a desired value. The working fluid flow rate is detected by an electro-
The controlled process consists of the plate type evaporator oscillation type flow meter and an amplifier. The
and the working fluid pump. The plant must also be equipped characteristics of the amplifier are expressed as
with an input signal part and a detection part. The digital con-
trol part consists of a computer (TOSBAC 600) programmed V„ = V*„,(V) (1)
with adaptive control theories and equipped with analog- and the relation between the flow rate mF and the voltage Vm
digital (A/D) converters and a digital-analog (D/A) converter. is given by
mF = 0.833 F,„(kg/s). (2)
3 Digital Control System
The working fluid liquid temperature TFI at the inlet and the
The digital control system for working fluid flow rate, working fluid vapor temperature Tvo at the outlet of the
depicted in Fig. 2, consists of the OTEC plant side and the evaporator are detected by thermocouples and amplifiers. The
digital control side. The two sides are connected by A / D con- amplification factor is 5000, and the characteristics of the
verters and a D/A converter, and they have a symmetric rela- amplifiers are written
tionship at the converters in Fig. 2 between a real and a mirror
image. Amplifiers in the OTEC plant side are used to stand- VT = 0.200 V*r(mV). (3)
ardize each of the analog values to the restriction of the A / D The thermocouples are characterized by the following
converters (0-10.24 V) and to that of the D/A converter polynomial equations of VT based on the least squares
(0~ 10.24 V), respectively. The digital control side consists of method:
the following blocks: a detection characteristics part, an adap-
7>/ = 2 . 1 1 6 x l 0 - 2 + 2.506xl0 1 K 7 F + 6..151xl0- 1 K 7 y 2
tive control part, and an input signal characteristics part. The
components of each part, programmed in the computer, are - 8.173 x lO" 1 VTI? + 1.805 x 1 0 ' 1 * V ( ° C ) , (4)
described below in detail. 3 1 2 2
Tvo = -6.700X 10" +2.539X 10 VTV-2.065 x\Q- VTV
3
3.1 Detection Characteristics Part. The heat rate of the -4.520x 1 0 - ' VTV + 1.114 x 1 0 - ' VTV* (°C). (5)
working fluid given at the evaporator is determined by the The heat rate of working fluid QF in the evaporator is deter-
Nomenclature
unknown parameter
of process
«i ( * ) estimated parameter Q = heat rate (kW)
of process r2, r3 = parameter of Superscripts
b0, bl = unknown parameter observer-and- * = standard value for
of process (kJ/kg) regulator the restriction of
b0(k),bx(k) estimated parameter T = temperature (°C) A / D D/A converters
of process (kJ/kg) U(k) = process input (kg/s) i = power
C(k) estimation matrix V = voltage (V, mV) T = transposition
specific heat W(k) = process disturbance
(kJ/kgK) (kW) Subscripts
m mass flow rate (kg/s) x(k) = estimated state of C — cold water
h specific enthalpy observer (kW) D = desired value
(kJ/kg) z~x = backwards shift F = working fluid liquid
I identity matrix operator m = mass flow rate
K(k) gain matrix z(k) = input-output vector H = hot water
k control stage \ , , X2 = pole of regulator I = inlet
N number of control /* = pole of observer O = outlet
stages p = index of exponential S = condensed liquid
p(k) = estimated parameter weighted least T = temperature
vector squares method V = working fluid vapor
4UU h(Tvo) ~
300 -_
200 h(TFi) ~
100
I , , , , 1 , , , , I I I , , "
0 10 20 30 40
o 0.5 1.0 1.5 2.0 2.5
Temperature T [°CI
Working Fluid Flow Rate U ikg/si
Fig. 3 Characteristic curves of specific enthalpy for Freon 22
Fig. 4 Characteristic curve of working fluid pump input
mined by the working fluid flow rate mF and the specific en-
thalpy difference between h(Tvo) and h{TFI) as follows: The index p is in the range 0 < p ts 1, and / is the identity
matrix.
QF = mF{h(Tvo)-h(TFr)}(kW). (6)
The characteristics of the specific enthalpies are formulated by (b) Control Algorithm. We adopt the observer-and-
polynomial equations based on the least squares method for regulator using an extended model [10] as the control
the data in the Freon 22 Table [8] as algorithm. Arranging the control algorithm, we obtain a
process input for the next stage k + 1 as
h{TV0) = 4.047 x 102 +3.592x \0"lTvo k
400 400
300 300
200 200
a 100 100
500 - 0. 300
" I , MM,
'"' "|l" I " " I " "
-0.1 - 100
300 3 3 °i
-0.2 " -
Bo
200
M M
-0.3, I I M I M N I ; I I I I I M I I I I M I M M I M I
-100
^ 0 100 200 300 400
100
Time Isi
Fig. 8 The estimated parameters in the first control experiment (cons-
LnJn I tant conditions)
0 100 200 300 400
Time is)
Fig. 6 Model output for the process
flow rate was 20 t/h (5.56 kg/s). Other conditions for the ex-
periment were as follows:
4 Experimental Results • warm water temperature TH, 30 °C
We investigate an off-line identification result and three on- • cold water flow rate mc, 80 t/h (22.22 kg/s)
line digital control results for the "Imari 2 " OTEC plant. In • cold water temperature Tc, 10 °C
the experiments, warm fresh water heated by a boiler and cold • sampling period, 5 s
fresh water cooled by a refrigerating machine were used in- • number of control stages N, 90
stead of warm surface seawater and cold subsurface seawater. • poles of the regulator \i X2, 0.7 0.7
The turbine-generator was disconnected from the OTEC plant • pole of the observer JX, 0.5
for the purpose of the experiments. • index of EWLS p, 0.95
• initial value p(l), [-0.115 -39.11 252.20] T
(a) Off-Line Identification Result. Figure 5 illustrates the » initial value C(l), diag (0.0100, 1752, 1752) (diag:
input and output data of the controlled process for the off-line diagonal matrix)
identification. The sampling period was 5 s and the sample • initial value x(l), 160 Mcal/h (186 kW)
number was 90. The process inputs U(k) were given by ran-
dom numbers drawn from Gaussian distribution with a mean • initial condition ^ (Q F (/) - QD (/)), 250 Mcal/h
of 1.53 having a variance of 0.28. The estimated parameters / = — oo
400
300
o 200
V 100-
0,
100 200 300 400
Time is)
Fig. 9 The process input and output in the second control experiment
(variable desired output value)
500 mn
400
,,,!,, IMIIIIIIII I I I H I I I M Illll
100 200 300 400
300 Time is)
Fig. 14 The mass flow rates
200
600 ~ r . i i | i l l , I I M | M , | i n , M I | I M I , I Ml III
- 500 Qc
- QH -
200 300 /
u. 400 ^ - V N V A -
Time isi ^y^<.
Fig. 11 The process input and output in the third experiment (variable 300 r QF
3 0.1 300
200
100
j jps -
0 200
CD
b_ _l_Lllll IIIMMIII IIIMM! ,,!,,,,! I l l l l l l
CD
100 200 300 400
| -o.i 100 „ Time Isi
a
o_ Fig. 15 The heat rates
"a -n P 2 - o •e.
b0 =
o
E constant at 300 Mcal/h (349 kW). Other conditions were the
LLJ U 100 200 300 400 -100 same as those for the previous experiment. Figure 11 shows
the input U(k) and the output QF(k), and Fig. 12 illustrates
Time is)
the estimated parameters p (k). It may be seen that the process
Fig. 12 The estimated parameters in the third experiment (variable
output QF(k) can maintain the desired value shortly after the
warm water flow rate)
conditions have been changed.
(d) Control Result (Variable Warm Water Flow Rate). In (e) Related Values. Related values for the third control ex-
the third control experiment, the warm water flow rate value periment are shown in Figs. 13-15. Figure 13 shows the
mH was changed from 40 t/h (11.11 kg/s) to 20 t/h (5.56 kg/s) temperatures around the evaporator and the condenser. The
at a time of 250 s, and the desired output value QD(k) kept mass flow rates mH, mc, mF, ms for the water and the work-