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    Spek Steelpipe0000

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    Spek Steelpipe0000

    Uploaded by

    Gerobak Gaya
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    SPEK-STEELPIPE0000

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    15 views16 pages

    Spek Steelpipe0000

    Uploaded by

    Gerobak Gaya

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    © All Rights Reserved
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    Jae sey 043 Bs) SWARNA SPIRAL WELDED PIPES Since its founding in 1989, PT Swarna Baja Pacific (SBP) has distinguished itself as one of the few spiral welded pipe producers with an annual production capacity exceeding 60,000 MT. To cope with increasing demand nationwide, Swarna Baja Pacific produces large quantities of high strength pipes that are used for various purposes including water-work, the transmission of gas and steam, irrigation, the transmission and supply of industrial water, chemical and petroleum piping, and the transmission of various kinds of fluids. he company's facilities today include spiral pipe ‘mills and corrosion protection facilities in the form of cement lining and coal tar-asbestos felt wrapping and plastic tape coating which can produce pipes of6"N.B. through 120"N.B. according to the specifications of all major international standards such as API, JIS, DIN, ASTM and all others. Swamars main products are as Tonows 1. Pipe piles 2, Transportation pipes for solids - liquids 8. Ordinary piping 4, Special piping ~ Line pipes and high pressure line pipes ~ Casing and Tubing - Pressure Service - Low and High Temperature Services - Chemigal Industry Service - Various Tanks This booklet is intended to give you general information on Swama Spiral welded pipes and to help you select and specify the proper pipes for your use. CHARACTERISTICS Higher safety 10 % more safety compared with longitudinally welded pipes. Burst and explosion tests. show that due to the helically wound seam and the high toughness properties in the circumferential direction - the spiral welded pipe has an inherently higher satety margin against crack propagation. Lower Production Cost Our high-tech production units guarantee cost- effective pipe manufacture : using relatively cheap charging material, requiring fewer personnel and a,low application of investment for maximum commercial efficiency. This even when small lot sizes of different dimensions must be produced, as often demanded by the market. High Dimensional Accuracy The Swama Baja Pacific 3-roller-forming system and the continuous welding-gap control produces pipes with a constant diameter, roundness and straightness within extreme close tolerances over the whole pipe length. HOT ROLLED COIL. 3 FORMING ROLLERS: SL SUBMERGED ARC WELDING High Availability and Flexibility Pipe can be manufactured in various sizes from ~ pipe diameters 6" N.B. to 120" N.B - wall thickness 4 to 20 mm any pipe length - hot rolled stee! qualities up to x-60 Use of Quality Material Manufactured through Integrated Process For all spiral pipe products, the company uses Quality Noop manufactured through an integrated process under rigid quality control. The hoop. therefore, can be satisfactorily processed into spiral- welded pipe for any purpose. Use of a Variety of Steels in the Manufacture of pipe Swarna's advarited production facilities can produce pipe of various steel qualities, such as low carbon steel, medium carbon steel (ASTM A 178-C, etc), high-strength steel (API 5 LX-60, eic.) and low alloy steel, These steels meet the specifications of all major international standards. . MANUFACTURING PROCESS ® VISUAL & DIMENSIONAL INSPECTION —@ X-RAY FLUOROSCOPIC INSPECTION G 3 MACHINING Rigid Quality Control and Inspection Rigid quality contro! and inspection throughout the integrated manufacturing process is carried out from material to finished pipe. Application of Non-Destructive Inspection The weld is inspected by a variety of methods, including ultrasonic, x-ray and hydrostatic. test depending on the kind and use of pipe. ‘Adoption of Submerged Arc Welding Method Internal and extemal submerged arc welding method manufactured by Lincoln Electric are employed. The weld will be for spiral butt weld joint, therefore, flawless, with no burning at all Application of Lining and Coating Modern equipment can apply corrosion protection in the form of cement lining and coal tar-asbestos felt wrapping and plastic tape coating, END IONING SHOT BLASTING TESTING INSIDE COATING SPECIFICATIONS Swarna Baja Paciic pipes manufactured by high. tech spiral welding processes meet the physical, dimensional and pressure requirements of all major pipe specifications such as the following international standards API ‘American Petroleum Institute ASA: American Standard Association ASTM —: American Society for Testing & Materials AWWA: American Water Works Association BSS British Standard Specification DIN Deutsche Industrie Norm JIS Japanese Industrial Standard sil Standard Industri indonesia All SBP pipes undergo strict quality control inspection, including Hydrostatic Test, Dimensional Test, Non-destructive Test (ultrasonic, radiographic and fluores copic) and Destructive Test. STEEL PIPE Spirally weided 6" to 120° in diameter, 3 mm to 20 mm in thickness. PIPE LINING Cement, bitumen, coal tar, epoxy, zine. PIPE COATING Coaltar, bitumen, asbestos felt, fiber glass, epoxy, zinc, concrete weight coating. OUTSIDE COATING & WRAPPING FINISHED PRODUCTS Aigid quality control fore "zero-inferfor goods" rate To produce superior pipe of the highest possible quality, Swarna Pipe utilizes the latest testing and inspection facilities to monitor every stage of the production process from raw materials to finished product. These tests include : ULTRASONIC INSPECTION Swarna Pipesare subjected to continuous ultrasonic inspection. The ultrasonic equipment is checked every’shift to demonstrate its effectiveness and the inspection procedure. All ultrasonic indications are subjected to radiographic examination. X-RAY INSPECTION Swarna Pipes are also inspected by radiological methods tor a distance of 4 inches from each end of each length of pipe in addition to the full length ultrasonic and fluorescopic inspection. QUALITY MANAGEMENT VISUAL & DIMENSIONAL INSPECTION ‘Swamna’s quality contro! personnel visually inspect all pipes for imperfections. The pipes are also inspected for compliance with the tolerances on dimensions and weights. HYDROSTATIC TEST Straight Jengths of Swama pressure pipes are subjected to aninternal hydrostatic pressure testas part of the regular mill inspection procedure. It is ‘customary to make hydrostatic pressure test at he pressure required by the applicable standard, HOLIDAY TEST Coated pipes for water or oil are subjected to test to detect pinholes and holidays or other damages to coating using holiday detectors adjusted to provide sufficient voltage to produce @ spark through a pinhole in the coating. PRAY PIVAL MANUPAGIUNING RANGE 2 Seco 244 OYMMZAQ-—-LA Crepes TI + T eee Taeelicge lai LE SLU Le 8 10 12 14 16 20 24 28 80 36 40 44 50 54 70 74 80 90 100 110 120 & OUTSIDE DIAMETER eH APPLICATIONS Pipe Piles Steel pipe piles from Swarna are ideal for strengthening the foundation of construction projects buili on weak grourid or with big loads. Typical uses of stee! pipe piles are as follows - Foundations for buildings, machines, tanks, stadiums, ete. Structural base for roads, railways, bridges, solid cross-road docks, floodgates, barriers cranes,etc - Piles for preventing landslides. e Line Pipe & OCTG Line pi natural gast in various grades 0 x60) OCTG (Oi! Country Tubular G Structural Purposes SBP manufactures a diverse array of pipes for both structural and al purposes. General structural pipes are utilized in general engineering & construction works, in steel towers,and in oth structural projects. Mechanical pipes are utilized inly in the construction of items such as inery and airplane the demand, le dimensions P produces pipe in all SL ATT Pipes for Special Piping steel pipe is used for special eand Storage Tanks, ing and Low & High . STANDARD SIZES & WEIGHTS A Sectan

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