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IET-PEL - Modulation and Control of Multilevel Inverter For An Open-End Winding Induction Motor With Constant Voltage Levels and Harmonics
IET-PEL - Modulation and Control of Multilevel Inverter For An Open-End Winding Induction Motor With Constant Voltage Levels and Harmonics
Research Article
ISSN 1755-4535
Modulation and control of multilevel inverter Received on 10th February 2016
Revised on 7th September 2016
for an open-end winding induction motor Accepted on 19th September 2016
doi: 10.1049/iet-pel.2016.0105
with constant voltage levels and harmonics www.ietdl.org
Abstract: A multilevel inverter (MLI) with staircase waveform having maximum number of voltage levels at any desired
voltage (or frequency) of a variable voltage, variable frequency application can play an important role in the modern
power conversion system. In most of the control and modulation techniques of MLI, the number of voltage level
reduces with the reduction of modulation index that increases the harmonic and total harmonic distortions (THDs).
The variable voltage application of MLI using a single DC source of variable magnitude is the elementary concept of
the proposed control technique. A cascaded MLI having unequal voltage sources with controlled magnitude can be
used to increase the number of voltage levels. The closed-loop voltage control technique and a multi-winding
transformer-rectifier based AC-link system is used to obtain the multiple variable voltage DC sources for the cascaded
MLI. A nearest level modulation based control technique has been implemented for the MLI to obtain the fixed level
voltage waveforms with constant THD and reduced switching losses. The whole control algorithm for a nine-level
inverter is simulated and results are experimentally verified on a laboratory prototype of the three-phase induction
motor drives.
1 Introduction distortions and its modular structure [11] as compared with the
other inverter configuration.
DC-link voltage regulation in a multilevel inverter (MLI) can play a The number of voltage levels in cascaded MLI can be further
key role in the modern power conversion system for a variable increased by selecting the appropriate ratio of DC-link voltages
voltage, variable frequency application like industrial AC motor [12, 13]. Thus, more number of output voltage levels can be
drives, electric traction system, electric and hybrid electric vehicle generated in comparison with the traditional cascaded multilevel
(EVs) [1–3] and so on. Various industrial applications have begun converters with the same number of components [14], which may
to require high power apparatus in recent years with medium reduce the common mode voltages, the filter requirements and the
voltage and megawatt power level [4]. For high power output THD. Analysis of an asymmetric modulation method for
applications, multilevel converter appears to be appropriate H-bridge [15] and asymmetrical MLI topology with reduced
solution due to the fact that the multilevel converter generates number of switches [16] has been studied thereby reducing the
better quality of output voltages with the increase in the number of total cost and installation space of an asymmetric cascaded MLI.
levels using medium power semiconductor switches when EVs and hybrid EVs (HEVs) are gaining attention due to their
compared with two level converters [5, 6]. lower greenhouse emissions and higher efficiencies with
Now-a-days, multilevel voltage source inverters have emerged as development of improved motor technologies [2, 17, 18] using
a viable solution for high power DC-to-AC conversion applications. power electronic devices and cascaded H-bridge has been
The elementary concept of MLI is to generate a stepped voltage successfully commercialised for EVs and HEVs [1, 3]. The use of
waveform by using multiple input DC levels and an appropriate an asymmetrical MLI with one DC supply system is especially
arrangement of power semiconductor based devices. MLI offers suitable for EVs, HEVs and industrial machine drives [19]. In
improved quality output waveforms with a lower total harmonic cascaded MLI, the faulty module can be bypassed without
distortion (THD) and better harmonic spectrum that further leads hampering the load with an appropriate control strategy [20].
to a reduction in filter’s size. These converters have been widely Thus, easier and quicker replacement is possible in case of a fault
applied to power conversion, electrical drives, power quality in one of the modules. In spite of these advantages of the
devices, marine propulsion system, energy transmission and asymmetrical multilevel converters, there are a few drawbacks of
industries related to oil, chemical and liquefied natural gas [4, 7]. the above topology are the large number of floating DC sources
Among the various classic MLI configurations like neutral point [7] and the loss of modularity (with unequal voltages).
clamped (NPC), flying capacitors (FCs), cascaded H-bridge cells In the literature, there are different pulse-width modulation
with separated DC sources and so on. Cascaded H-bridge MLI are (PWM) techniques for multilevel converters as the level shifted
reported with the highest output voltage (31 MVA) levels [7] until carrier PWM [21], phase shifted carrier PWM [22] and generalised
2008. This structure is based on a series connection of several switching scheme for a space vector PWM-based N-level inverter
single-phase inverters and is capable of obtaining medium output with reduced switching frequency and harmonics along with the
voltage levels using only standard low voltage components. performance evaluation, including over-modulation operation is
However, cascading several single-phase modular inverters reported in [23], dual reference phase shifted PWM technique for
(half-bridge) called as modular multilevel converters (MMCs) have a N-level inverter based grid connected solar photovoltaic system
been used for the HVDC application up to 400 MW system and is reported in [24] and so on. For high power MLI, several low
have been commercialised up to 1 GW system [8, 9] until 2013. frequency modulation techniques like selective harmonic
Cascaded multilevel converters have gained popularity [10] due to elimination (SHE) has been reviewed in [25] and the synchronous
the ability to generate voltage waveforms with negligible optimal PWM (SOPWM) for nine-level cascade inverter [26] are
reported by the researcher. For an asymmetrical MLI, a hybrid harmonic elimination) as it does not require calculating the
modulation technique has been used that generates the low triggering angles thereby making calculations simpler. The
frequency pulses for high power inverter switches and of high determination of all redundant switching states and appropriate
frequency pulses of low power switching device [27]. switching sequences are the most difficult tasks for SVPWM
Although, MLIs have numerous advantages stated earlier, one of technique rather than that of NLC being analysed and
the major drawbacks of most of the control and modulation demonstrated in [33]. In this paper, a novel control strategy using
techniques for any MLI for a variable speed application is the loss NLC is proposed to realise a nine-level asymmetrical converter
of voltage levels with the decrease in reference voltage or structure with a single DC supply.
modulation index (Mi). The decrease in voltage level with the
reference not only hampers the quality of the output voltage
waveform, but also increases the individual harmonic components 2 Asymmetrical MLI
and the THD. To solve the above problems, the DC-link voltage
magnitude of the inverter may be adjusted to control the In this proposed work, a nine-level asymmetrical MLI is considered
magnitude of AC voltage. for a three-phase induction motor (IM) drive. Two H-bridge inverters
In [27], a single-DC voltage source and high frequency AC-link with unequal voltages (3VDC: VDC) are connected in a cascaded
system based asymmetrical MLI is presented for motor drive manner to obtain the nine voltage levels per phase. The details of
system with DC-link voltage control. A single-DC source based the circuit of the asymmetrical cascaded nine-level inverter are
MLI has been used for open-end winding IM using space vector discussed in the following section.
PWM (SVPWM) technique [28] to eliminate fifth and seventh
harmonics voltage over entire modulation range. In [29], a
27-level asymmetric inverter based on four DC power supply is 2.1 Proposed converter configuration
used along with independent input transformers and isolated
windings for each phase of the motor. The proposed MLI can be comprised of different semiconductor
In this proposed work, an asymmetrical cascaded MLI inverter switches as they are carrying different amount of power. In
with a single DC source is used. Several low voltage DC-link addition to this, the switching frequency for the MAIN inverter
voltages for the above inverter can be obtained from a single DC switches that carrying more power can be kept lower than the
source by using an inverter and multi-winding transformer-rectifier switches of the AUX inverter which carries very low power to
based AC-link system. A DC-link voltage control algorithm is achieve lower switching losses and devices cost. Therefore, the
proposed for the control of inverter voltage using an input side DC–DC converter, MAIN inverters and the inverter in an AC-link
DC–DC converter. The modulation of the inverter is done in such system that are supported to carry more power can be made of
a way that the DC-link voltage can be adjusted to control the insulated-gate bipolar transistors (IGBTs), whereas the auxiliary
inverter voltage for the variable voltage variable frequency inverters can be designed with metal–oxide–semiconductor
application. Moreover, the modulation technique should ensure field-effect transistors (MOSFETs) for low cost and effective
that, the high power MAIN-inverter will carry 80% of the required utilisation of their capacity. Similar to the DC–DC converter used
power at fundamental switching frequency, incurred less switching in for a 20 kW plug-in HEV, a low power DC–DC converter is
losses. The nearest level controls (NLC) are widely used used to control the DC-link voltages of the inverters for variable
modulation technique for higher power, high level inverter speed application of IM drives [34]. An IGBT switch (TD) may be
applications [30–32]. NLCs have advantages over SHE (selective employed along with LC filter in the DC–DC buck converter to
carry the whole power. The duty cycle of the converter can be size and weight of the components. The multi-winding transformer
adjusted to obtain the variable DC voltage using a close-loop is used in the proposed system to feed the power to three AUX
voltage controller as per the speed of the motor required. inverters (for three phases) through an individual rectifier and filter
The voltage of the three MAIN inverters for all three phases are system for a three-phase configuration. The turn’s ratio of the
equal to the DC-link voltage (VDC = 3VDC) and of AUX inverters multi-winding transformer is chosen 3:1 for the trinary
is equal to the VDC. The DC-link voltage for all three-phase AUX asymmetrical MLI configuration.
inverters can be obtained by using a single-phase bridge inverter
and a multi-winding transformer combination as described as an
AC-link system. Therefore, the buck converter output is fed to the 3 Proposed modulation and control of MLI for
three MAIN H-bridge inverters directly and to the auxiliary constant voltage levels
inverters (AUX) through an AC-link system.
A novel control technique is proposed in this work, to control the
DC-link voltage that keeps the number of voltage levels of any
2.2 AC-link system MLI constant irrespective of the reference voltage or the frequency
of the inverter. The DC-link voltage proportional to the rms
The AC-link system consist of a single-phase bridge inverter using magnitude of the output voltage (or frequency to keep flux
IGBT switches, one multi-winding transformer and a low power constant) can be controlled using a close-loop voltage controller.
bridge rectifier that made of simple fast recovery diodes for each For a variable speed IM drives like traction drives, the
phase as shown in Fig. 1. The bridge inverter generates a PWM fundamental stator voltage can be controlled indirectly by
output at the fundamental frequency and supplied the power to the controlling the magnitude of DC-link voltages at the converter
auxiliary inverters through a multi-winding transformer. The stage (output of the DC–DC converter) rather than the inverter
fundamental frequency of the bridge inverter and multi-winding stage in a conventional V/f control techniques However, the
transformer is kept at 50 Hz for the sake of simplification in the fundamental frequency of the inverter can be controlled by the
hardware design. However, the frequency of the AC-link system suitable modulation at the inverter stage [35–37]. In [35], a
can be made to a considerably higher value for the reduction in multilevel converter using V/f operation of IM for open-end
winding motor drive has been done. The %THD for current reduced configuration, the reference DC-link voltage of the MAIN inverter
∗
to great extent using modification of pulses but more or less %THD (Vdc ) can be equal to the 75% (3/4 of VDC-T) of the total DC-link
of voltage is constant. Floating capacitor bank (half the DC-link voltage calculated for the stator voltage required. To control the
voltage) using redundant switching states is used to achieve speed of the IM, a reference speed can be converted to the frequency
multilevel output voltage. Dynamic performance of the system is ( f ) to obtain the corresponding AC voltage (V = VLL,rms) using a flux
also evaluated using a close-loop field oriented controlled motor controller up to the rated speed of operation [38].
drive. The magnitude of DC-link voltage (VDC) proportional to the The combination of the stator flux controller block and the relation
rms magnitude of inverter AC output voltage (VLL,rms) (for (1) can be termed as VDC/f controller as depicted in Fig. 2. To control
constant v/f operation) can be derived as the DC-link voltage of the MAIN inverter (VDC) the reference DC-link
∗
voltage (VDC ) and the actual DC voltage (VDC) are compared and the
p error is processed through a proportional and integral (PI) controller.
VDC-T = √ VLL , rms (1) The gain of the voltage controller is so selected that, the output
6
value of the controller (duty ratio) will be within the range 0 to
1. Thus the actual DC-link voltage of the MAIN inverter (as well as
To control the stator voltage (VLL,rms) of the IM for a variable speed
the auxiliary inverter) follows the change of reference DC voltage
application, an appropriate value of the total DC-link voltage (VDC-T)
(or the reference speed) for the variable speed IM drive application.
per phase is to be generated for the whole inverter to keep the stator
In addition, a low frequency modulation technique was used to
flux constant using (1). For an asymmetrical nine-level inverter, the
control the fundamental frequency ( f ) of the produced voltage by
two DC-link voltages are used in each phase with the magnitude of
the asymmetrical MLI, considering a high power IM drive with
3VDC and VDC, whose sum is equal to the total DC-link voltage
low switching losses. Therefore, the proposed modulation and
(VDC-T). However, to adjust the total DC-link voltage magnitude
control techniques can control the voltage and frequency of the IM
(VDC-T), only one voltage controller is used, that controls the
simultaneously without losing the level of the inverter even at the
DC-link voltage of the MAIN inverter (VDC=3VDC) through a
low speed operation.
common DC–DC converter. However, the DC-link voltages of the
The modulation index (Mi) of the proposed modulation and
auxiliary inverters (VDC = VDC/3) can be obtained from the output
control of the inverter for controlling the voltage magnitude (or the
of the above DC–DC converter (VDC=3VDC) through a
average duty ratio of the DC–DC converter, di) can be derived as
multi-winding step-down transformer (turns ratio, 3:1) based
AC-link system as shown in Fig. 1. Thus, the DC-link voltage of
MAIN and auxiliary inverters can be controlled simultaneously
V
ref -MAIN
through a single close-loop voltage controller as shown in Mi = di = (2)
Fig. 2. For trinary (3VDC:VDC) asymmetrical cascaded multilevel Vc
where Vref_MAIN is the magnitude of the reference for the MAIN [39] to realise a nine-level asymmetrical converter topology with a
inverter that is required to control its DC-link voltage and Vc is the single DC supply. In this paper, the output voltage step is
peak magnitude of the carrier signal for implementing the PWM generated by synthesising the voltages of each bridge, i.e. MAIN
of the DC–DC converter as shown in Fig. 2. H-bridge and the auxiliary H-bridge where switching states are
For an asymmetrical cascaded MLI, as the power rating of the separately generated for MAIN H-bridge and the auxiliary H-bridge.
MAIN inverter is several times higher than the auxiliary inverters. Fig. 3a shows the block diagram of a generalised NLC technique
Therefore, the switching frequency of the MAIN inverters can be for one phase of the three-phase cascaded n-level inverter. For a
maintained at a lower value than the AUX inverters. The NLC variable voltage and frequency operation of IM drive, the
technique can be considered as a hybrid modulation technique frequency of the sinusoidal reference signal of main inverter
[39], that generates the switching pulses of fundamental frequency (Vref-MAIN) can be controlled keeping the peak magnitude constant
for MAIN inverter and several times higher switching frequency at unity value as shown in Fig 3a. This leads to the control the
for the AUX inverter separately. In [40, 41], an another NLC frequency of the reference signal for the MAIN and AUX inverters
method is reported using the round based technique where the (Vref-MAIN, Vref-AUXi) simultaneously. The control of the above
nearest voltage levels can be generated by converting to the MLI using NLC, the switching states of the MAIN inverter (S1)
desired output voltage reference. In this paper, the switching state and AUX inverter (Si) can be obtained by comparing the reference
of whole inverter is also generated together. signals with unity magnitude corresponding to MAIN inverter
However, in the proposed paper the author demonstrated a nearest (Vref-MAIN) and AUX inverter (Vref-AUXi) with a constant Ki (i = 1
level modulation strategy (NLC) using comparison based algorithm for MAIN inverter and i = 2,3… for several AUX inverters) for a
generalised n-level inverter. For any H-bridge modules, the value of in terms of their asymmetry factors (Ai) as
Ki depends on the number of inverter modules in a phase (or the
number of voltage levels) and the asymmetry factor Ai as
discussed in the following.
L
N= Ai = A1 + A2 + · · · + AL (3)
For a DC-link voltage of magnitude 3VDC across the MAIN i=1
inverter, the DC-link voltage of the ith AUX inverter bridge
(VDCi ) can be determined as Ai VDC ( VDCi = Ai VDC ). For a
generalised asymmetrical cascaded MLI of trinary asymmetry with Therefore, the total number of voltage levels (n) in a phase is (2N + 1).
any number of H-bridge in each phase, the DC-link voltage ratio The value of the constant, Ki for the ith H-bridge inverter can be
between the successive H-bridge (the asymmetry factor of expressed as
successive H-bridge) can be assumed as 3 (Ai−1/Ai = 3).
Hence the asymmetrical cascaded inverter with two H-bridge, the Ai
asymmetry factor in the second H-bridge (auxiliary inverter) can be Ki = (4)
calculated as unity (A2 = 1), by assuming the asymmetry factor for 2N
first H-bridge as 3 (A1 = 3). Hence, the DC-link voltage of the
second H-bridge (VDC2) is VDC corresponding to the MAIN For an MLI with two H-bridges in cascaded manner, having DC-link
inverter voltage (VDC) of magnitude 3VDC. voltage ratio of 3:1 (trinary configuration) as shown in Fig. 2, the
The number of positive voltage levels (N ) of general asymmetrical value of N for A1 = 3 and A2 = 1 can be determined as
cascaded MLI with L number of H-bridge in a phase can be derived 4. Therefore, the values of constants K1 and K2 for implementing
the NLC can be obtained as 0.375 (K1 = A1/2N) and 0.125 (K2 = A2/2N), (S1 ) as
respectively.
The reference signal for the MAIN inverter (Vref MAIN ) is
S1 = Vref -MAIN . K1 and (Vref -MAIN , −K1 ) (6)
sinusoidal in nature with unity magnitude and the frequency is
equal to the inverter fundamental frequency as specified in the
following equation On the other hand, the nature of the reference signal for the second
H-bridge in that phase or the first AUX inverter (Vref AUX1 ) is a
mixed of sinusoidal and alternating rectangular signal (switching
Vref -MAIN = sin (ve t) (5) states of MAIN inverter, S1) as given in the following equation
The reference Vref MAIN is compared with the constant K1 in the Vref -AUX1 = (Vref -MAIN − 2K1 S1 ) (7)
positive half cycle and −K1 in the negative half cycle as depicted
in Fig. 3b to generate the switching states of the MAIN inverter The reference signal Vref -AUX1 as given in (7) should compare with
Fig. 8 Simulation results during transient condition (at different modulation index) for
a DC-link voltage of the MAIN inverter (VDC)
b DC-link voltage of the AUX inverter (VDC)
c Inverter phase voltages