BEAM CALCULATION

CLIENT: LIEBHERR CONTAINER CRANES PREPARED: KATe

PROJECT: 4 x STS & 12 x RTG TRANSPORT CHECKED: RPur
SUBJECT: LIEBHERR BEAM CALCULATION DATE: 13 NOV 21
PROJECT NUMBER: 15112739 REVISION: 00
DOCUMENT NUMBER: 15112739-C01

STS Crane
ANALYSIS OF ITEM
Weight of crane W 1255 t
COG Envelope Δc 500 mm
Height of COG
Hcog 34.06 m
Elevation
dcs 12.498 m
COG to Seaside Rails
dcl 15.970 m
COG to Landside Rails

Distance between Landside dsl dcs dcl 28.47 m

& Seaside Rails

End Elevation (Seaside Rail)

COG to Front Support dcfs 9.024 m

COG to Rear Support dcrs 9.176 m

End Elevation (Landside Rail)

COG to Front Support dcfl 9.024 m

COG to Rear Support dcrl 9.176 m

COG to Seaside Rails Dcs if dcs dcl 12 m

(Adjusted) dcs Δc
else
dcs Δc

COG to Landside Rails Dcl if dcs dcl 16.47 m

(Adjusted) dcl Δc
else
dcl Δc

COG to Front Support @ Seaside Dcfs if dcfs dcrs 8.52 m

(Adjusted) dcfs Δc
else
dcfs Δc

COG to Rear Support @ Seaside Dcrs if dcfs dcrs 9.676 m

(Adjusted) dcrs Δc
else
dcrs Δc

COG to Front Support @ Landside Dcfl if dcfl dcrl 8.52 m

(Adjusted) dcfl Δc
else
dcfl Δc

Dcrl if dcfl dcrl 9.676 m

COG to Rear Support @ Landside
(Adjusted) dcrl Δc
else
dcrl Δc
WIND LOAD
The following calculations have been derived from API-RP 2A.

Wind Criteria
m
Basic Wind Criteria μ 10.7
s
slug (Note: For Standard
Mass density of air ρ 0.0023668
3 temperature and pressure.)
ft
Shape Coefficient: Cs 1.20
2
Area of Exposure, Transverse At 800 m
2
Area of Exposure, Longitudinal Al 3000 m
ρ 2
Wind Force, Transverse Fwt μ Cs At 6.8356 t
2
ρ 2
Wind Force, Longitudinal Fwl μ Cs Al 25.6335 t
2

Fwt Hcog dcfs Δc

Reaction on Supports Fwtf 4.28 t
(Transverse) dsl dcfs dcrs

Fwt Hcog dcrs Δc

Fwtr 4.348 t
dsl dcfs dcrs

Fwl Hcog dcs Δc

Reaction on Supports Fwls 21.9 t
(Longitudinal) dcfs dcrs dsl

Fwl Hcog dcl Δc

Fwll 27.7535 t
dcfs dcrs dsl

LOADS DUE TO BREAKING

Inertial Factor ab 0.034 g

Breaking Load Fb ab W 42.67 t

Fb Hcog dcs Δc
Reaction on Supports Fbs 36.4599 t
dcfs dcrs dsl

Fb Hcog dcl Δc
Fbl 46.199 t
dcfs dcrs dsl
 Reaction on Each Crane Leg

Seaside
Front Support
Dcl Dcrs
Rsf W max Fwtf Fwls Fbs 444.38 t
Dcl Dcs Dcfs Dcrs

Rear Support
Dcl Dcfs
Rsr W max Fwtr Fwls Fbs 398.4203 t
Dcl Dcs Dcfs Dcrs

Landside
Front Support
Dcs Dcrl
Rlf W max Fwtf Fwll Fbl 355.1556 t
Dcl Dcs Dcfl Dcrl

Rear Support
Dcs Dcfl
Rlr W max Fwtr Fwll Fbl 321.6762 t
Dcl Dcs Dcfl Dcrl

Rmax max Rsf Rsr Rlf Rlr 444.38 t

Maximum Reaction

Design Parameters

For liebherr beam

Yield Stress of Steel (Grade S355J2) Fyl 345 MPa

Minimum Tensile Strength of Steel (Grade S355J2) Ful 470 MPa
For nose beam

Yield Stress of Steel (Grade S690QL) Fyn 690 MPa

Minimum Tensile Strength of Steel (Grade S690QL) Fun 770 MPa
For hanger plates

Yield Stress of Steel (Grade S960QL) Fyh 960 MPa

Minimum Tensile Strength of Steel (Grade S960QL) Fuh 980 MPa
For other steel materials

Modulus of Elasticity of Steel Es 200000 MPa

Yield Stress of Bolt (Steel Grade 12.9) Py 1100 MPa
Minimum Tensile Strength of Bolt Pu 1200 MPa
Modulus of Elasticity of Steel Es 200000 MPa
Weld Electrodes FEXX 70 ksi 482.633 MPa
Density of Steel t
γsteel 7.85
3
m

Note:
Beam design and other checks are based on Steel Construction Manual
(AISC) 14th Edition - Allowable Stress Design unless otherwise noted.
SECTIONAL PROPERTIES OF LIEBHERR BEAM

Length of End Section Le 1350 mm

Length of Middle Section Lm 24700 mm
Length of Interface Li 650 mm
End Section of the Beam

Depth of beam ds 1000 mm

Flange Thickness tf 25 mm
Web Thickness (Side) tw1 25 mm
Web Thickness (Center) tw2 20 mm
Width of beam bf 1050 mm
Number of Webs (Side) nw1 2
Number of Webs (Center) nw2 2
Depth of Web (Center) hw2 195 mm
Stiffener thickness ts 25 mm
Stiffener Length ls 160 mm
Depth of Web (Side) hbs ds 2 tf
hbs 950 mm
Total Area As 2 bf tf nw2 tw2 hw2 tw1 hbs nw1
2
As 107800 mm
Momement of Inertia (x-x)
3 3 2
nw1 tw1 hbs nw2 tw2 hw2 3 hbs tf
2 bf tf
Ixs 2 bf tf
12 12 12 2
2
hbs hw2
nw2 tw2 hw2
2
4
Ixs 17188348333.3333 mm
Elastic Modulus
Ixs
Sxs 2
ds
3
Sxs 34376696.6667 mm
Plastic Modulus
2
nw1 tw1 hbs hbs hw2
Zxs bf tf hbs tf nw2 tw2 hw2
4 2
3
Zxs 39819500 mm
Middle Section of the Beam

Depth of beam dd 2250 mm

Flange Thickness tf 25 mm
Web Thickness (Side) tw1 10 mm
Web Thickness (Center) tw2 20 mm
Width of beam bf 1050 mm
Number of Webs (Side) nw1 2
Number of Webs (Center) nw2 2
Depth of Web (Center) hw2 200 mm

hbd dd 2 tf
Depth of Web (Side)
hbd 2200 mm
Ad 2 bf tf nw2 tw2 hw2 tw1 hbd nw1
Total Area
2
Ad 104500 mm
Momement of Inertia (x-x)
3 3 2
nw1 tw1 hbd nw2 tw2 hw2 3 hbd tf
2 bf tf
Ixd 2 bf tf
12 12 12 2
2
hbd hw2
nw2 tw2 hw2
2
4
Ixd 90753020833.333 mm
Elastic Modulus
Ixd
Sxd 2
dd
3
Sxd 80669351.8519 mm
Plastic Modulus
2
nw1 tw1 hbd hbd hw2
Zxd bf tf hbd tf nw2 tw2 hw2
4 2
3
Zxd 90606250 mm
DESIGN FORCES

*All distances are with respect

to the center of the beam Left Side Right Side

Distance of End Section Lle 13.00 m Lre 13.00 m

Distance of Connection Llc 5.00 m Lrc 5.00 m
Distance of Inner Trailer Llt1 7.264 m Lrt1 9.00 m
Distance of Outer Trailer Llt2 10.564 m Lrt2 12.30 m
Distance of Support Lls 14.234 m Lrs 14.234 m

wb 2 As Le Ad Lm 2 Li γsteel 23.61 t
Weight of Beam
Lrt1
Rlr wb
SPMT Load (Landside) Lrt1 Llt1
Sloadl 167.37 t
2
Llt1
Rsr wb
Lrt1 Llt1
SPMT Load (Seaside) Sloads 204.48 t
2
Shear on Left Support
Sloads Lrs Lrt2 Sloads Lrs Lrt1 Sloadl Lrs Llt1 Sloadl Lrs Llt2 wb Lrs
Vl
Lrs Lls

Vl 311.868 t

Shear on Right Support

Sloadl Lls Llt2 Sloadl Lls Llt1 Sloads Lls Lrt1 Sloads Lls Lrt2 wb Lls
Vr
Lrs Lls

Vr 408.2285 t

Vmax max Vl Vr 408.23 t

Maximum Design Shear

Shear on Left Connection

Vcl Vl Ad γsteel Lle Llc As γsteel Le 2 Sloadl 15.1701 t

 Shear on Right Connection

Vcr Vr Ad γsteel Lre Lrc As γsteel Le 2 Sloads 6.9668 t

Maximum Design Shear on Connection Vcon max Vcl Vcr 15.1701 t

Moment on Middle Section, Left

2
Ad γsteel Lle Llt1
Ml Vl Lls Llt1 1642.21 t m
2
As γsteel Le 0.5 Le Lle Llt1 Sloadl Llt2 Llt1

Moment on Middle Section, Right

2
Ad γsteel Lre Lrt1
Mr Vr Lrs Lrt1 1473.78 t m
2
As γsteel Le 0.5 Le Lre Lrt1 Sloads Lrt2 Lrt1

Mmax max Ml Mr 1642.213 t m

Maximum Design Moment on Middle Section

2
As γsteel Le
Moment on End Section, Left Mel Vl Lls Lle 385.6163 t m
2
2
As γsteel Le
Moment on End Section, Right Mer Vr Lrs Lre 504.5251 t m
2

Me max Mel Mer 504.5251 t m

Maximum Design Moment on End Section

Moment on Left Connection

2
Ad γsteel Lle Llc
Mcl Vl Lls Llc 1605.77 t m
2
As γsteel Le 0.5 Le Lle Llc Sloadl Llt2 Llc Sloadl Llt1 Llc

Moment on Right Connection

2
Ad γsteel Lre Lrc
Mcr Vr Lrs Lrc 1495.08 t m
2
As γsteel Le 0.5 Le Lre Lrc Sloads Lrt2 Lrc Sloads Lrt1 Lrc

Mcon max Mcl Mcr 1605.7656 t m

Maximum Deisgn Moment on Connection
CHECK FOR MIDDLE SECTION

Check for Bending

Nominal bending strength Mnd Fyl Zxd

Safety factor Ωbm 1.67

Mnd
Available bending strength Mad Mad 1908.7107 t m
Ωbm

Mmax
Utilization ratio 0.8604
Mad

Check for bending checkdBM if Mmax Mad

"Middle Section is OK for Bending"
else
"Middle Section is NOT OK for Bending"
checkdBM "Middle Section is OK for Bending"

Check for Shear

Nominal Shear Strength Vnd 0.6 Fyl nw1 tw1 hbd

Safety factor Ωv 1.67

Vnd
Available shear strength Vad
Ωv Vad 556.1422 t

Vmax
Utilization ratio 0.734
Vad

Check for shear checkdV if Vmax Vad

"Middle Section is OK for Shear"
else
"Middle Section is NOT OK for Shear"
checkdV "Middle Section is OK for Shear"
CHECK FOR END SECTION

Check for Bending

Nominal bending strength Mns Fyl Zxs

Safety factor Ωbm 1.67

Mns
Available bending strength Mas Mas 838.8373 t m
Ωbm

Me
Utilization ratio 0.6015
Mas

Check for bending checksBM if Me Mas

"End Section is OK for Bending"
else
"End Section is NOT OK for Bending"
checksBM "End Section is OK for Bending"
 Check for Shear

Nominal Shear Strength Vns 0.6 Fyl nw1 tw1 hbs

Safety factor Ωv 1.67

Vns
Available shear strength Vas
Ωv Vas 240.1523 t

Vmax
Utilization ratio 1.6999
Vas

Check for shear checksV if Vmax Vas

"End Section is OK for Shear"
else
"End Section is NOT OK for Shear"
checksV "End Section is NOT OK for Shear"
Check for Local Web Yielding

Distance from outer face of the flange

to the web toe of the fillet k tf 25 mm
Length of Bearing Plate
in contact with beam Nl 500 mm

Width of Bearing Plate

in contact with beam Nw 700 mm

Safety Factor for Web Yielding Ωwy 1.50

Rnwr 5 k Nl Fyl tw1 nw1 tw2

Nominal Web Yielding Strength
(Webs) Rnwr 879.5052 t
Nominal Web Yielding Strength Rnsr Fyl ls ts 140.72 t
(Stiffener)

Nominal Web Yielding Strength Rnr Rnwr Rnsr 1020.23 t

Rnr
Allowable Web Yielding Strength Rar
Ωwy Rar 680.1507 t

Maximum Bearing Force Smax Rmax

Smax
Utilization Ratio 0.6534
Rar

check for Web Yielding checkwy if Smax Rar

"End Section is OK for Web Yielding"
else
"End Section is NOT OK for Web Yielding"
checkwy "End Section is OK for Web Yielding"
Check for Local Web Yielding

Distance of Reaction from Beam end Rl 100 mm

Safety Factor for Web Yielding Ωwc 2
Nominal Web Crippling Strength (Side + Center Web)
ds
Rnw1c if Rl
2
1.5
2 3 Nl tw1 tf
0.8 tw1 nw1 1 Es Fyl
ds tf tw1
else
Nl
if 0.2
ds
1.5
2 3 Nl tw1 tf
0.4 tw1 nw1 1 Es Fyl
ds tf tw1
else
1.5
2 4 Nl tw1 tf
0.4 tw1 nw1 1 0.2 Es Fyl
ds tf tw1
ds
Rnw2c if Rl
2
1.5
2 3 Nl tw2 tf
0.8 tw2 1 Es Fyl
ds tf tw2
else
Nl
if 0.2
ds
1.5
2 3 Nl tw2 tf
0.4 tw2 1 Es Fyl
ds tf tw2
else
1.5
2 4 Nl tw2 tf
0.4 tw2 1 0.2 Es Fyl
ds tf tw2

Nominal Web Crippling Strength Rnwc Rnw1c Rnw2c 502.61 t

(Webs)
1.5
2 3 ls ts tf
Rnsc 0.4 ts 1 Es Fyl
Nominal Web Crippling Strength ds tf ts
(Stiffener)
Rnsc 313.4 t

Nominal Web Crippling Strength Rnc Rnwc Rnsc 816.02 t

Rnc
Available Web Crippling Strength Rac Rac 408.0092 t
Ωwc

Smax
Utilization Ratio 1.0891
Rac
 check for Web Crippling checkwc if Smax Rac
"End Section is OK for Web Crippling"
else
"End Section is NOT OK for Web Crippling"
checkwc "End Section is NOT OK for Web Crippling"

Check for Bearing

Fnb 1.80 Fyl Nl Nw 22163.5319 t
Nominal Compressive Strength
Ωb 2.00
Factor of Safety
Fnb
Available compressive strength Fab 11081.7659 t
Ωb

Smax
Utilization Ratio 0.0401
Fab

Check for Bearing checkb if Smax Fab

"End Section is OK for bearing"
else
"End Section is NOT OK for bearing"
checkb "End Section is OK for bearing"

CHECK FOR BOLT CONNECTION

Design Forces for Bolts

Distance of Reaction to Lrc 9.987 m

Beam Connection
Length of deeper section Lbc 14.60 m
of the beam
Distance of Inner Trailer Ltc1 5.46 m
to beam connection
Distance of Outer Trailer Ltc2 8.36 m
to beam connection

Properties of Bolts

Bolt Diameter diabolt 48 mm

Number of Bolts nbolt 34

2
π diabolt 2
Area of Bolt Abolt 1809.56 mm
4
 Distance of the 1st row d1b 2150 mm
Distance of the 2nd row d2b 1980 mm
Distance of the 3rdrow d3b 1810 mm
Distance of the 4th row d4b 1640 mm
Distance of the 5throw d5b 1470 mm
Distance of the 6th row d6b 1300 mm
Distance of the 7th row d7b 1125 mm
Distance of the 8th row d8b 950 mm
Distance of the 9th row d9b 780 mm
Distance of the 10th row d10b 610 mm
Distance of the 11th row d11b 440 mm
Distance of the 12th row d12b 270 mm
Distance of the 13th row d13b 100 mm

Assumptions : Last 2 bottom bolts are in compression, others are in tension

Dimension are with respect to the bottom fiber of the
beam 2
Total Area of Bolts in Tension ΣAbolt 26 Abolt 47048.49 mm
Moment of the Bolt Area

ΣMAbolt Abolt 6 d1b 2 d2b 2 d3b 2 d4b 2 d5b 2 d6b 2 d7b 2 d8b 2 d9b 2 d11b

3
ΣMAbolt 64945013.95 mm
2
ΣAbolt ΣAbolt 2 bf ΣMAbolt
Neutral Axis yb 309.75 mm
bf

Distance of the Bolts from the Center of Rotation / Neutral Axis

Distance of the 1st row d1br d1b yb 1840.25 mm

Distance of the 2nd row d2br d2b yb 1670.25 mm
Distance of the 3rdrow d3br d3b yb 1500.25 mm
Distance of the 4th row d4br d4b yb 1330.25 mm
Distance of the 5throw d5br d5b yb 1160.25 mm
Distance of the 6th row d6br d6b yb 990.25 mm
Distance of the 7th row d7br d7b yb 815.25 mm
Distance of the 8th row d8br d8b yb 640.25 mm
Distance of the 9th row d9br d9b yb 470.25 mm
Distance of the 10th row d10br d10b yb 300.25 mm
Distance of the 11th row d11br d11b yb 130.25 mm
 Sbsd 2 3 d1br d2br d3br d4br d5br d6br d7br d8br d9br d10br d11br

Sbsd 29056.46 mm

Check for Combined Shear and Tension

Mcon

Actual tensile Stress on Bolts Sbsd

ft 299.4938 MPa
Abolt
Vcon

Actual shear nbolt

fv 2.418 MPa
Abolt

fnt 0.75 Pu 900 MPa

Nominal Tensile Strength of Bolts
fnv 0.45 Pu 540 MPa
Nominal Shear Strength of Bolts
Ωty 2.0
Safety Factor for Tension and Shear
2 2
Ωty ft Ωty fv
Check for Combined Tension and Shear UCtv 0.443
fnt fnv

Check for Combined Tension and Shear checkbolts if UCtv 1

"Bolt is OK"
else
"Bolt is NOT OK"
checkbolts "Bolt is OK"