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Installation Manual of Room Air Conditioner

Read this manual before installation


Explain sufficiently the operating means to the user
according to this manual.

Necessary Tools for Installation


1.Driver 5.Torque wrench(17mm,22mm,26mm) 9.Nipper 12.Reamer
2.Hacksaw 6.Pipe cutter 10.Gas leakage detector or
3.Hole core drill 7.Flaring tool soap-and-water solution
4.Spanner(17,19 and 26mm) 8.Knife 11.Measuring tape

Drawing for the installation of indoor and outdoor units

Accessory parts
Number
No. Accessory parts of
articles

more than 5cm


1 Remote controller 1 Optional parts for piping
Mark Parts name
2 2 mo
re
R-03 dry battery A Non-adhesive tape
tha
n 10c
m

B Adhesive tape
3 1 C Saddle(L.S) with screws
Mounting plate Connecting electric cable
D
for indoor and outdoor
4 1 E Drain hose mo
re tha
Drain hose n1
0cm
F Heating insulating material
4X50
5 Steel nail, cement
6 G Piping hole cover
Attention must be paid to
the rising up of drain hose

A
6 4X25 Plastic cap
4
Screw

7 1
Drain-elbow
Arrangement of piping directions

8 Cover 1 Rear left C

Left Rear
right
9 Cushion 4 Right
mo
re
tha re t
han
10c
m

n1 mo
Below 0c
m

10 1
Pipe supporting plate

11 Connecting cable 1

D
Note:Cooling only units don't have Drain-elbow
E

mor
60cm e than
than 15c
more m

The marks from A to G in the figure are the parts numbers.


The distance between the indoor unit and the floor should be
more than 2m.
No.0010518787
256
280

319.5
140 415 140 140 500 140 113.5 583 113.5

Floor fixing dimensions Floor fixing dimensions


Floor fixing dimensions of the outdoor unit
of the outdoor unit of the outdoor unit
HSU-09LEK13 (Unit:mm)
HSU-24LK2S3 (Unit:mm)
(Unit:mm) HSU-09LEK03/ (DB) HSU-24LEK13
HSU-12LEK13 HSU-12LEK03/ (DB) HSU-09LB11 HSU-09HEG03 HSU-22LB11 HSU-18LEK03-Y6 HSU-24LEE12
HSU-07LEK03 HSU-09LEK03 HSU-108CH09 HSU-24LEK03-Y4 HSU-24LEW12
HSU-12HEK03 HSU-09LD11 HSU-12HEG03 HSU-22LD11
HSU-07HEK03 HSU-05LEK03-Y HSU-12LEK03 HSU-138CH09 HSU-12LD11 YKS-18HEK03 HSU-24LD11T HSU-24LK2S2
HSU-09LB11T HSU-24LEK03
HSU-07LEK03-Y HSU-09HEK03 HSU-12LEK13-M HSU-12LB11 HSU-12LEK03-Y6 HSU-18LEK03/ (DB)
HST-24LEG13(T3)
HSU-09LD11T HSU-09LEK03-Y SAS-09HEK3 HSU-09LEK03-Y3 HSU-18LEK13 HSU-12LK03 HSU-24LEK03-Y2
HST-24HEG13(T3)
HSU-12LB11T HSU-12LEK03-Y SAS-12HEK3 HSU-12LEK03-Y3 HSU-09CK2W3 HSU-18LK03 HSU-24LEK03-Y3
HSU-24LEAA13(T3)
HSU-12LD11T HSU-09LEK03-Y2 HSU-09LK03 HSU-18LEK03-Y3 HSU-09CK6B3 HSU-09LEK03-Y4 HSU-18LEK03-Y5
HSU-18LEK03-Y HSU-12CK2W3 HSU-12LEK03-Y4 HSU-18LH03 HSU-24HEAA13(T3)
HSU-05LEK03 HSU-09LEE12 HSU-09LEW12
HSU-12LEK03-Y2 HSU-12CK6B3 HSU-12CK6B2
HSU-18LEK03-Y2 HSU-18LK2W3 HSU-18LK2W3
HSU-09CK2S3 HSU-18LK6B3 HSU-18LK6B2
HSU-12CK2S3 SAS-18HEK3 HSU-18LEG03(T3)
HSU-18HEK03 HSU-18LD11 HSU-18HEG03(T3)
HSU-18LEK03 HSU-18LB11 HSU-12HEK03-Y5
HSU-18LK2S3 HSU-09LH03 HSU-18LEK03EK1
Floor fixing dimensions HSU-18LB11T HSU-12LH03 HSU-09LKN03 SAS-24HEK3
of the outdoor unit
HSU-24HH03 (Unit:mm) HSU-18LD11T HSU-09HH03 HSU-12LKN03 HSU-18HH03
HSU-24HEG03 HST-30LEG13(T3)
HSU-09LEK03-Y5 HSU-12HH03 HSU-18LKN03 HSU-18HEG03
HSU-24LH03 HST-30HEG13(T3)
HSU-12LEK03-Y5 HSU-18LK0G3 HSU-18LEE12 HSU-24HEK03
HSU-24LEK03-Y5 HST-18LEG13(T3) HSU-07LEK03/Y HSU-18LEW12
HST-18HEG13(T3) HSU-12LEE12 HST-18LEG03(T3) HSU-24LEG03(T3) HST-24LEG03(T3) HSU-26HEK03
HSU-30LEG13(T3) HSU-24HEG03(T3) HSU-24LEK03-Y6 YKS-24HEK03
HSU-30HEG13(T3) HSU-12HEG13(T3) HSU-12LEW12

Selection of pipe
To this unit, both liquid and gas pipes For >24
shall be insulated as they become For 05 07 09 108 For 12 18 138 HSU-18LEK03-Y5(6)
HSU-18LH03
Iow temperature in operation.
Use optional parts for piping set Liquid pipe ( ) 6.35mm(1/4") 6.35mm(1/4") 9.52mm(3/8")
or pipes covered with equivalent
insulation material. Gas pipe ( ) 9.52mm(3/8") 12.7mm(1/2") 15.88mm(5/8")

Indoor unit
1.Fitting of the Mounting Plate and Positioning of the wall Hole
When the mounting plate is first fixed
1.Carry out, based on the neighboring pillars or lintels, a proper leveling for the plate to be
fixed against the wall, then temporarily fasten the plate with one steel nail.
2. Make sure once more the proper level of the plate, by hanging a thread with a weight from
the central top of the plate, then fasten securely the plate with the attachment steel nail.
3. Find the wall hole location A using a measuring tape

B= 60mm
B= 60mm

18K 24K
HSU-12LEK03-Y5(6) HSU-18HH03
HSU-18HEG03
30mm

HSU-12LH03 A=145mm A=145mm


30mm
HSU-18LEK03-Y6
HSU-18LEG03(T3)
HSU-18HEG03(T3)
HST-18LEG03(T3)

B= 60mm

< 12K

HSU-108CH09
30mm

HSU-138CH09 A=145mm

2.Making a Hole on the Wall and Fitting the Piping Hole Cover
Make a hole of 60 mm in diameter, Indoor side Outdoor side
slightly descending to outside the wall. Wall hole Thickness
Install piping hole cover and seal it 60mm
of wall
off with putty after installation

(Section of wall hole) G Piping hole pipe


2
Indoor unit
Connecting the indoor/outdoor Electric Cable
Removing the wiring cover
Remove terminal cover at right bottom corner of indoor unit, then
take off wiring cover by removing its screws.

When connecting the cable after installing the indoor unit


1. Insert from outside the room cable into left side of the wall hole, in which
the pipe has already existed.
2. Pull out the cable on the front side, and connect the cable making a loop.

When connecting the cable before installing the indoor unit


Insert the cable from the back side of the unit, then pull it out on the front side.
Loosen the screws and insert the cable ends fully into terminal block, then tighten the screws.
Pull the cable slightly to make sure the cables have been properly inserted and tightened.
After the cable connection, never fail to fasten the connected cable with the wiring cover.
Note: When connecting the cable, confirm the terminal number of indoor and outdoor units carefully. If wiring
is not correct, proper operation can not be carried out and will cause defect.
1. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar
qualified person. The type of connecting wire is H05/07RN-F or 245IEC57(YZW).
2. If the fuse on PC board is broken please change it with the type of T. 3.15A/250V.
If the fuse of outdoor unit on PC board is broken, please change it with the type of T. 25A/250V.
3. The wiring method should be in line with the local wiring standard.
4. After installation, the power plug should be easily reached.
5. A breaker should be incorporated into fixed wiring. The breaker should be all-pole switch and the
distance between its two contacts should be not less than 3mm.
Power cable:
Power cable:
5

-mod 09-12: 3G1.0mm2


5

Power cable: -mod 18: 3G1.5mm2 3G2.5mm


4
4

3G2.5mm
3
1(L) 2 (N)
3

2
-mod 09-12: 3G1.0mm
-mod 18: 3G2.0mm2
4G0.75mm 4G0.75mm

{
2

HSU-05LEK03-Y
Indoor unit Outdoor unit
1

HSU-12LD11T
1

HSU-24LD11T POWER
Indoor unit HSU-24LEK03-Y3 HSU-09CK2S3 HSU-12LB11T HSU-12LEK03-Y3 Indoor unit
HSU-22LD11 HSU-24LEK13 HSU-09LEK13 HSU-12LD11 HSU-09LEK03-Y3
HSU-12LEK13 HSU-12LEK13-M HSU-24LEK03-Y4 Outdoor unit
HSU-22LB11 HSU-24 LK2S2 HSU-09LB11
HSU-24LEK03 HSU-24LEK03-Y2 HSU-07LEK03 HSU-09LD11 HSU-12LEK03-Y2 HSU-24LEG03(T3)
HSU-24LEE12 HSU-24LEW12 Outdoor unit HSU-09LB11T HSU-09CK2W3 HSU-09LEK03-Y HST-24LEG03(T3)
HSU-09LD11T HSU-09CK6B3 HSU-09LEK03-Y2
HSU-09LEK03 HSU-12CK2W3 HSU-09LEK03-Y5
HSU-12LEK03 HSU-12CK6B3 HSU-12LEK03-Y5 Power cable:
HSU-12CK2S3 HSU-09LH03 HSU-07LEK03-Y 3G2.5mm
HSU-12LB11 HSU-12LH03 HSU-12LEK03-Y
5

HSU-18LB11T HSU-18LEK13 HSU-18LEK03-Y3


Power cable:
4

HSU-18LD11T HSU-18LK2S3 HSU-18LEK03-Y2


3G2.5mm
3

HSU-18LD11 HSU-18LK6B3 HSU-18LEK03-Y 3X2.5mm


4G0.75mm HSU-18LB11 HSU-18LK2W3 HSU-12LEK03-Y6
HSU-18LEK03 HSU-18LH03 HSU-18LEK03-Y5
2

HSU-09LK03 HSU-12LK03 HSU-18LK03


Indoor unit
Outdoor unit
1

HSU-09LEK03-Y4 HSU-12CK6B2 HSU-18LEG03(T3) HSU-18HEG03(T3)


Indoor unit
HSU-24LH03 HSU-12LEK03-Y4 HSU-18LK6B2 HSU-18LK0G3
HSU-24LEK03-Y6 HSU-18LEK03EK1 HSU-09LKN03 HSU-12LKN03
HSU-24LEK03-Y5 Outdoor unit HSU-18LKN03 HST-18LEG13(T3) HSU-07LEK03/Y
HSU-30LEG13(T3) HSU-09LEE12 HSU-12LEE12 HSU-05LEK03
HSU-09LEW12 HSU-12LEW12 HSU-18LEE12
HST-30LEG13(T3) BR
HSU-18LEW12 HST-18LEG03(T3)
L

HST-24LEG13(T3) POWER BL
N

SUPPLY
HSU-24LEAA13(T3) Y/G
5

1(L)

Power cable:
4

3G1.5mm HSU-108CH09
2(N)
3

Indoor unit HSU-138CH09 Outdoor unit


3G2.0mm
Outdoor unit HSU-09LEK03/(DB)
2
5

Power cable: HSU-12LEK03/(DB)


1
4

3G2.5mm HSU-18LEK03-Y6
Indoor unit
3

6G0.75mm Power cable:


2

3G1.5mm
1

SAS-24HEK3 2
Indoor unit 4G0.75mm
YKS-24HEK03
HSU-24HEK03
HSU-24HH03 Outdoor unit HSU-12HH03
Indoor unit
HSU-24HEG03

{
SAS-09HEK3 HSU-12HEK03 Outdoor unit
HSU-24HEG03(T3) BR
Indoor unit SAS-12HEK3 HSU-07HEK03 HSU-09HEG03
L

HSU-30HEG13(T3) POWER BL
SAS-18HEK3 HSU-09HEK03 HSU-12HEG03
N

SUPPLY

HST-30HEG13(T3)
Y/G
POWER HSU-09HH03 HSU-18HEK03 YKS-18HEK03
HST-24HEG13(T3) HSU-18HH03 HSU-18HEG03 HSU-12HEK03-Y5
HSU-26HEK03 HSU-18LEK03/(DB) HST-18HEG13(T3) HSU-12HEG13(T3)
HSU-24HEAA13(T3) Outdoor unit
3
Outdoor unit
Outdoor unit
1.Connection of pipes
To bend a pipe, give the roundness as large as possible not to crush the pipe
Connecting the pipe of gas side first makes working easier.
The max vertical distance between the indoor unit and the outdoor unit is 5 m.
Half union Forced fastening without careful centering
Flare nut may damage the threads and cause a
leakage of gas.

Pipe Diameter ( ) Fastening torque


Spanner Liquid side 6.35mm 18N.m
Liquid side 9.52mm(3/8")
Torque wrench 40N.m
Gas side 9.52mm(3/8") 40N.m
Be careful that matters, such as wastes of sands, etc. Gas side 12.7mm 50N.m
shall not enter the pipe. Gas side 15.88mm(5/8") 60N.m

2.Attaching Drain-Elbow
If the drain-elbow is used, please attach it as
figure. (Note: Only for heat pump unit.)

3.Purging Method:
Push the air out of the indoor unit and piping as followes:
Tighten the caps on the valves with specified torque.
Tighten torque N.m

Valve rod 7-9


Valve cap 20-25
When connecting pipe exceeds 5 meters, 20g or 60g(only for 22k 24k) refrigerant shall be
added per exceeding meter. Charge according to the following list.
for 18k for 22k
Piping length 5m 7m 10m Piping length 5m 7m 10m 20m
Additional amount No need 40g 100g Additional amount No need 120g 300g 900g

Indoor unit Outdoor unit

A A A
Outdoor unit
Oil trap
B C
Outdoor unit B Indoor unit
Indoor unit
B

Max.Elevation: for 5K 7K 9K 10K 12K 13K: B=5m


for 18K: B=10m CAUTION
In case more than 5 metres,oil trap C
Max. Length: for 5K 7K 9K 10K: A=7m
should be installed every 5~7m.
for 12K 13K: A=10m
for 18K: A=20m

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