S T Initial Risk Residual Risk Policy

I ask/ Hazard / Action Ta

No Activity / Risk/ Existing Control Action to be taken Legal Taker rg
Environ (SOP#) & et
Risk Rating

Risk Rating
Probability

Probability

mental Severity other Ac

Severity

Aspect requi ti
reme o
nts n
N
1 Visual  Slip, Obtain permit to work Carry out the JST to Cop- Plant
Inspection Trip & prior to start the work. the team prior to start 15 Manager,
of the Provide personal the task. Cop- Engineer,
Fall.
equipmen protective equipment 2 2 4 Ensure the work 1 2 2 21 HSE
t. (PPE) that is specific to carried out under the
the job. competent
Supervisor performing supervisor.
the initial inspection of Ensure adequate
the equipment prior to demarcation to
start the PPM. prevent unauthorized
Provide adequate entry.
barricades and signage Ensure the task
where required. specific PPE
Conform the work area is provided and enforce
free from any slip trip the use.
and fall hazard. Ensure the guard on
All the rotating parts rotating parts not
protected with guard. removed by the
operators before the
equipment isolated.
 S T Initial Risk Residual Risk Policy
I ask/ Hazard / Action Ta
2No Isolation
Activityof Human
/ Risk/  WorkExisting
permit shall be
Control  Ensure
Actionthe
toPTW
be taken Cop-
Legal Plant
Taker rg
the injury 1 3 3 24 Manager,
Environ prepared and signed by approved by the site
(SOP#) & et
equipment /fire, the same technician 2 3 6 Engineer and HSE. Engineer,
. mental responsible for the work
electrica  Supervisor ensures the other HSE Ac
lAspect
shock,  Work Permit to be checked correct equipment for requi ti
death, by Operator, confirmed by the task by using reme o
Propert Plant Engineer and single line diagram nts n
y authorized to work by prior to performing the
damage Plant HSE. LOTO procedure.
.  Follow the PTW procedure  Ensure the competent
 Using single line diagram person performing the
to find out the correct LOTO procedure.
equipment.  Ensure the task
 Communicate with all specific PPE provided
related parties to assure and enforce the use.
LOTO of the correct
equipment.
 Adequate demarcation to
prevent unauthorized
entry.
 Provide personal
protective equipment
(PPE) that is specific to
perform power isolation of
the equipment.

3 Scaffoldin Falls,  Conduct JSA training prior 2 3 6  Ensure unauthorized 1 3 3 Cop- Plant
g erection Scaffold to start the activity. persons removed from 26 Manager,
and ing  Scaffolding erection and the scaffolding Engineer,
dismantlin collapse dismantling performed by erection and HSE
g. , Struck certified scaffolding dismantling area.
by erector.  Ensure all operative
falling  Wearing adequate PPE wearing had hat.
material while perming the task.  Ensure no activity
s.  Provide adequate performed during
demarcation to prevent adverse weather.
unauthorized entry.  Ensure not dropping or
 Performing visual throw scaffolding
inspection to ensure the material.
componence are in good  Ensure certified
condition. Scaffolding inspector
 Using safety harness with performing the
double lanyard while inspection and tagging
working above 1.8 meter of scaffold prior to start
height. the work.
 Using material bag/bucket 1.Green tag - Safe for use
for transferring materials (Valid for 7 consecutive
up/down. days, signed by
competent Scaffolding
 Certified Scaffolding
Inspector).
inspector performing the
2. Red tag – Danger.
inspection and tagging of
scaffold after the erection.

4 Performin Human Task specific Instruction, Carry out the JST to Cop- Plant
g the injury, Information and Training the team prior to start 15 Manager,
PPM. cut, must be provided prior to the task. Cop- Engineer,
wound. start the activity. 2 2 4 Ensure the correct 1 2 2 21 HSE
Propert Adequate demarcation to tools used for the
y prevent unauthorized task.
damag entry. Ensure no manual
e.
 S T Initial Risk Residual Risk Policy
I ask/ Hazard Provide PPE that is interaction or work / Action Ta
No Activity / Risk/ Existing
specific Control
to perform the with running
Action to beparts
takenof Legal Taker rg
Environ task. the machine.
(SOP#) & et
mental Using Calibrated Ensure the operatives other Ac
equipment during the aware of safe manual
Aspect handling procedure. requi ti
maintenance activity.
Conform the work area Ensure the calibration reme o
free from any slip trip date of the nts n
and fall hazard. equipment not
Using scissor lift trolley to expired.
lift and reposition heavy Ensure the PAT test
objects to limit force performed for the
exertion. power tools.
Reposition to eliminate a
long/excessive reach
and enable working in
natural postures.

5 Using Falling Provided appropriate 2 3 6 Ensure only trained 1 3 3 Cop- Plant

hand and tools, information and and competent labors 35 Manager,
power flying, instruction to the are using equipment. Engineer,
tools. abrasiv operative prior to star the Ensure the task HSE
e, task. specific PPE properly
splashi Check PAT test worn during the
ng performed for the power operation.
objects, tools. Perform visual
human Provide and enforce the inspection and
injury, use of related PPEs ensure no visible
propert Use only good plugs and damage to the
y extension codes. equipment.
damag Specially protected and Ensure that cables /
e. insulated tools for wires are in good
electricians condition without
Impact tools such as drift cutes.
pins, wedges and cold Ensure the cables
chisels being kept free of away from any heat
mushroomed heads materials, moving
Spanners not being used part of the machine
when jaws are sprung to or sharp edges.
the point that slippage
occurs
Job rotation for the
repeated work.
 S T Initial Risk Residual Risk Policy
I ask/ Hazard / Action Ta
6No Working
Activity Falls,
/ Risk/ Ensure
Existing Control
the green tag 2 3 6 Action to providing
Supervisor be taken 1 3 3 Cop-
Legal Plant
Taker rg
on Tip-
Environ provided for the working adequate information
(SOP#) 23& Manager, et
scaffold. overs, Engineer,
mental platform. (7 days). and instruction prior other Ac
Being Provide adequate to start the wok on it. HSE
Aspect
stuck requi ti
demarcation for the Ensure the operatives
by working area. are physically fit to reme o
falling Provided guardrails. (Top perform the task. nts n
objects. rail midtrial, toe board). Ensure the operatives
Ensure the ladders be not overreached from
set at 75 degrees angle. the working platform.
Provide and enforce the Ensure the operatives
use of related PPEs attaching the harness
The working platform hook with anchoring
fully planked. point.
 Using safety harness with Ensure the platform
double lanyard while not overloaded.
working above 1.8 meter Ensure the operatives
height. not stored any
 Using material bag/bucket material or
for transferring materials equipment at the
up/down. edge of the platform.
 Stopping all the activity if
adverse weather occurred.

7 Working Human Safe use of ladder 2 3 6 Ensure the ladder 1 3 3 Cop- Plant
on Injury & training provided to the free of grease or oil 37. Manager,
ladders. Propert operatives. or other slippery Engineer,
y Check the ladder substances. HSE
Damag inspection tag updated. Ensure the Ladder is
e, Carryout visual safe for use and well
inspection to ensure the secured with
ladder components are structure.
free from damage for Ensure the
correct function and use. stepladders
Never carry other objects spreaders fully
in hands while climbing opened and lock the
the ladders. braces.
Maintain 3-point contact Ensure the ladder
while climbing ladders placed on frim, level,
(2hands and 1foot or and non-slippery
2feet and 1hand). surface.
Must provide manual Ensure operative not
help to hold the ladder climb past the
where ladder cannot be second top steps of
secured. the ladder.
Set up suitable barriers Ensure the operatives
or lock doors shut while not overreached from
working in passage the ladder.
ways, doorways.
 S T Initial Risk Residual Risk Policy
I ask/ Hazard / Action Ta
8No Lifting
Activity Human
/ Risk/ Carryout
Existing
TaskControl
specific Actionadequate
Ensure to be taken Legal Taker rg
Operation Injury
2 3 6 1 3 3 Cop- Plant
Environ training and TBT prior to demarcation
(SOP#)provided
34& et
and Manager,
mental start lifting operation. to the lifting area. other Ac
propert Using lifting tools, Ensure the lifting Engineer,
yAspect Tackles, belts and tools, de-shackles,
requi
HSE
ti
damag Chains etc. are belts and Chains are reme o
e and inspected and calibrated inspected and nts n
also by competent third party certified by
possibl before use. competent third party
e Carryout visual before use.
fatality. Inspection of all lifting Ensure the tag line
equipment’s before use. attached with the
Securing the loads load to control the
uniformly. movements.
Check the lifting capacity Ensure if the load is
of equipment and weight to be handled,
of the load properly.  operatives should
Barricade the area ensure that no part of
underneath the load or their bodies are
within the radius or rout trapped between it
of suspended load.  and the surrounding
Close monitoring to avoid structures.
human entry under the Ensure suspended
suspended load load never leave on
Tag Line must be used an unattended carne.
while guiding handling
the load.     

9 Using Irritatio Following PTW 2 3 6 Provision of adequate 1 3 3

Chemical n, procedure. supervision and Cop-1 Plant
s sensitiz Providing JST training to monitoring to check Manager,
ation, the operatives prior to that control measures Engineer,
carcino start the work. were being followed. HSE
genicity Use of personal Ensure adequate
, protective equipment demarcation provided
flamma (P.P.E) such as gloves, to the chemical
bility, eye protection, dosing area.
corrosi respiratory protection Ensure easy access
on, etc. according to SDS. to the eye wash
explica Eye wash station station.
bility. provided to use during Ensure easy access
the emergency. to the SDS &
COSHH assessment COSHH assessment
prepared. document for the
Spill kit provided. operatives.
Procedures in place for Ensure the PPE
clearing up and suitable for the
containment of incidental specific task.
spillages.
 S T Initial Risk Residual Risk Policy
I ask/ Hazard / Action Ta
10
No Trial run.
Activity Fire,
/ Risk/ Following
Existing
PTWControl Actionthe
Ensure to competent
be taken Cop-
Legal Plant
Taker rg
electric
Environ procedure. person (SOP#)
performing 1 3 3 15& Manager, et
al 2 3 6 the trial run. Engineer,
mental Only competent People other Ac
shock, shall perform the task. Supervisor ensured HSE
Aspect
Human requi ti
Provide personal the safe working
injury, protective equipment method followed. reme o
cute, (PPE) that is specific to Ensure the task nts n
wound. the job. specific PPE
Propert Proper supervision. provided and enforce
y Adequate demarcation to the use.
damag prevent unauthorized Ensure adequate
e. entry. demarcation provided
Connect only with for the area.
standard plugs and Ensure the area free
extension codes. from water or any
Using PAT tested hazardous materials.
electrical equipment for  The guard on rotating
the task. parts not removed by
Ensure the availability of the operators before
Fire Fighting Equipment. the equipment is
All the rotating parts isolated.
protected with guard.

11 Removal Pollutio Adequate instruction and 2 2 4 Ensure waste 1 2 2 Cop- Plant

of waste. n to information for safe dumped on the floor. 54 Manager,
ground, handling of waste prior to Ensure safe method Engineer,
Human start removal of waste. used to remove the HSE
injury.  Provide personal waste.
protective equipment Ensure the waste bin
(PPE) while handling the used for collecting
waste. waste have no
Waste skip provide to damage.
collect the waste. Ensure proper
Providing secondary housekeeping
containment prevent performed at the end
ground contamination. of every shift. 
No waste is to be left on
the floors around the
bins.
At the end of each shift,
all waste shifted to the
main waste bin.