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J. Mater. Chem. A, 2020, 8, 14844 - HEA Review
J. Mater. Chem. A, 2020, 8, 14844 - HEA Review
J. Mater. Chem. A, 2020, 8, 14844 - HEA Review
Materials Chemistry A
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HIGHLIGHT View Journal | View Issue
High entropy alloy nanoparticles (HEA NPs) have gained considerable interest as electrocatalysts toward
fuel cells and water electrolysis due to their remarkable durability and catalytic activity. The unique
properties of HEA-based electrocatalysts may arise from the synergy of the mixed elements in a single-
phase solid solution. Unfortunately, the details regarding the active catalytic sites and intrinsic activity of
such catalysts are still very vague since the focused investigation on the properties of HEA NPs has only
started recently. In this report, the progress of development of HEA NPs is critically reviewed to
determine the extent of potential of HEA-based electrocatalysts. Herein, we present the proposed
thermodynamic models that guide the design of HEA single-phase solid solution, followed by the
discussion of different synthetic strategies to fabricate HEA NPs. Computational studies and machine-
learning assisted tools are also presented to find the optimum catalyst composition and structure of HEA
Received 21st May 2020
Accepted 6th July 2020
NPs, which is necessary to further improve the catalytic performance of HEA-based electrocatalysts and
to gauge the relevance of structural factors such as strain effects, adsorption energies, and the
DOI: 10.1039/d0ta05176d
interparticle distance to the catalytic performance. We conclude this report by drawing attention to
rsc.li/materials-a future research directions on HEA NPs.
Department of Chemistry and Research Institute for Natural Sciences, Korea † These authors contributed equally.
University, Seoul 02841, Republic of Korea. E-mail: kylee1@korea.ac.kr
14844 | J. Mater. Chem. A, 2020, 8, 14844–14862 This journal is © The Royal Society of Chemistry 2020
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are the state-of-the-art catalysts for the ORR, HER, and OER, Pd, Pt, Rh, Ru, and Ir, while the second group is based on
judged by their outstanding catalytic activity, selectivity, and transition metals such as Co, Ni, Fe, Mn, Cr, and Mo, and with
long-term stability under extreme operating conditions.1–3 The the possible addition of Al. Importantly, non-noble HEAs could
high cost and scarcity of noble metals, however, are the serious minimize the cost and usage of noble metals; however, they can
roadblocks toward the wide application of these technologies. only be considered as cost-effective alternative catalysts when
Thus, a continuous effort has been focused on the design and the employed synthetic routes do not induce higher cost.21–24
modication of non-noble metal-based catalysts to achieve the During the early years, synthesized HEAs were mostly bulk
catalytic activity and stability of noble metal-based ones.4–6 solids with nanocrystalline or amorphous microstructures,
Although there has been a considerable advance in transition which is associated with the sluggish nucleation and growth
metal-based catalysts, most of the non-noble catalysts, however, rates owing to the reduced diffusion and interaction among the
still fall short of noble-metal based catalysts in terms of catalytic inter-diffusing species during partitioning.25 HEA nanoparticles
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14846 | J. Mater. Chem. A, 2020, 8, 14844–14862 This journal is © The Royal Society of Chemistry 2020
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to fabricate new materials with different physical and chemical some of the commonly used top-down approaches to prepare
properties. The fabrication of NPs is classied into two major HEA-NPs.49–51
categories, namely, top-down and bottom-up approaches. Table Mechanical alloying is a powder metallurgical processing
1 summarizes the synthetic methods employed to fabricate technique that involves repeated cold welding, fracturing, and
some of the most recent HEA NPs, based on the type of metal. re-welding of blended powder particles in a high-energy ball
2.2.1. Top-down approach. The main advantage of the top- mill, and it is now widely used to prepare metastable and
down approach is the simplicity of the overall method. It advanced materials.52 High-energy ball milling is a widely known
involves breaking down the solid material into smaller frag- technique, which stimulates the mechanical activation of the
ments or particles with a size distribution of about 1 mm to 100 powder mixture or induces the complete chemical reaction and
nm by applying a source of energy.47 The energy applied can be transformation of the powder reactants; the latter is oen used
mechanical, chemical, thermal, or laser irradiation. The major to form nanocrystalline alloys using powder metallurgy.53 The
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issues associated with this approach are the defective surface arc-melting technique can reach very high temperatures (4000
chemistry and the drastic change in the physicochemical C) in a short period (10–20 seconds), which is advantageous for
properties of NPs.48 Mechanical alloying (ball milling and arc the formation of a solid solution of multicomponent alloys.54
melting), dealloying, laser ablation, and photolithography are Dealloying involves dissolution and diffusion processes on
a rigid lattice to fabricate bulk nanoporous HEA materials.55 In
Table 1 Summary of the electrocatalytic ORR and MOR performance of high-entropy alloy-based catalysts
Synthetic
approach Material's category HEA composition Synthetic method Catalytic application Ref.
Top-down Noble PtIrOsRuCu Mechanical alloying (ball milling) & ORR, MOR 62
dealloying
IrMoNiCoAl Mechanical alloying (arc-melting) & OER, HER 63
dealloying
PtCuNiMnAl Mechanical alloying (melt-spinning) & ORR 28
dealloying
AuPtPdCuNiCoFeAl Mechanical alloying (arc-melting) & ORR, HER 64
dealloying
PtNiCoFeCr Mechanical alloying (arc-melting) — 26
PdNiCoFeCr
AuPtAgPdCu Mechanical alloying (arc-melting) & cryo- CO2RR 65
milling
AuAgCuNiCo Co-polymer lithography (SPBCL) a — 66
AuPtAgPdNiCo Co-polymer lithography (SPBCL) — 67
Non-noble CuNiCoFeCr Mechanical alloying (ball milling) — 68
TaMoNbVTi Mechanical alloying (arc-melting) & — 24
dealloying
CuNiCoFeCrAl Mechanical alloying (arc-melting) NH3 oxidation 7
CuNiCoFeCrAl Mechanical alloying (arc-melting) — 22
MoNiCoFeAl Mechanical alloying (arc-melting) & OER 14
NbNiCoFeAl dealloying
NiCoFeCrAl
NiCoFeMnCr Pulse laser ablation OER 69
Bottom-up Noble AuPtPdRhRu Wet-chemical synthesis (ultrasonication) HER 70
PtIrRhPdRu Solvothermal reaction — 60
PtPdCuNiCoFe Aerosol synthesis — 61
PdCuNiCoFe Electrodeposition MOR 71
PtLaNiCoFe Electro-shock reduction in nanosized OER, HER 72
droplets
PtAgCuNiCoFe Sputter deposition MOR 8
PtIrOsRhRu Inkjet printing & chemical reduction MOR 73
AuPtSnPdCuNiCoFe Carbothermal shock NH3 oxidation 74
PtPdNiCoFe Carbothermal shock ORR 75
IrWCeRuCuNiCoCr Carbothermal shock OER 76
Non-noble NiCoFeMnCr Combinatorial co-sputtering ORR 77
CuNiCoFeCr Wet-chemical synthesis (colloidal — 25
synthesis)
CuNiCoCrAl Sol–gel autocombustion — 78
NiCoFeMnMg Carbothermal shock — 79
a
SPBCL: Scanning probe block co-polymer lithography.
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the dealloying process, a less stable component is selectively precursors at very high temperatures (2000 to 3000 K) forms
dissolved from a multicomponent alloy by using acidic or basic small liquid droplets of multi-metallic solutions while the
chemicals. As the less noble metal is removed, the atoms of the subsequent rapid cooling crystallizes these liquid droplets into
noble metals diffuse along the solid–liquid interface and re- uniform and homogeneous alloy NPs without being subjected
organize into a 3-dimensional network of pores/channels and to aggregation, element segregation, or phase separation.
ligaments.47 Careful manipulation of CTS parameters like the shock dura-
Laser ablation is the discharge of macroscopic amounts of tion, heating/cooling rates, temperature, and defect concen-
materials from the surface of a solid, usually initiated by the tration or alignment of carbon supports may lead to the
interaction of short-intense-laser pulses with the surface. It can discovery of new HEA NPs with scientic signicance and
occur in a vacuum, gas, and liquid, provided that the gas or practical benets. The sputtering deposition process involves the
liquid does not weaken the laser energy too much and that the bombardment of a target surface with energetic gaseous ions
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light intensity on the solid surface is sufficient to keep the which initiate the physical ejection of surface atoms or small
material away from the equilibrium state.56 Photolithography clusters, followed by deposition in a medium like ionic liquids
(PL), also termed as optical lithography or UV lithography, uses to form NPs with uniform sizes.85 This technique is known as
light to transfer a geometric pattern from a photomask to a clean fabrication method of metal NPs since neither metal
a photosensitive resist on the substrate. It involves an opera- precursors nor additional stabilizing agents are required to
tional principle of exposing the material to electromagnetic generate highly stable NPs.86 Auto-combustion is a unique
radiation to modify the solubility. The exposed photoresist is method that uses energy from the exothermic decomposition of
immersed in solvents that dissolve the exposed (positive a redox mixture of an organic compound with metal nitrates;
photoresist) or unexposed (negative photoresist) regions to thus, it requires low initial temperature to activate the reaction.
provide access to the surface of the substrate. Pattern transfer is A sol–gel auto-combustion method is a combination of chem-
achieved by an etching process.57 ical gelation and ignition processes. The advantages of this
2.2.2. Bottom-up approach. Nanoparticle synthesis using method are cost-effectiveness, simple preparation, and a gentle
the bottom-up approach is based on the interaction of atoms or chemistry route resulting in the formation of homogeneous,
some molecular species through a set of chemical reactions nanosized particles.87–89
provided by the technique.58 The precursor is typically a liquid
or gas that is ionized, dissociated, sublimed, or evaporated and
then condensed to form either an amorphous or a crystalline 2.3. HEA nanoparticles based on material selection
nanoparticle.59–61 It is a facile method and exible in selecting 2.3.1. Noble-metal based HEA nanoparticles. The synthesis
the molar concentration and feed rate of the reactant and of HEA NPs via a ball milling process can be divided into two
dispersant to obtain NPs with the desired size, shape, and pore experimental methods. The rst approach is commonly known
size distribution. The main advantage of the bottom-up as mechanical alloying, wherein particular powders of required
approach over the former method is the fabrication of NPs with elements are fed into a ball mill and milled until HEA phases
fewer surface defects, uniform chemical composition, and are formed.62,90 The second one involves the casting of HEA
narrower size distribution of about 100 nm to 0.1 nm.47 Wet ingots via ball milling at a temperature below 123 K, followed by
chemical synthesis, local thermal shock (carbothermal shock, cryo-milling.91 The limitation of this method is that the mate-
microwave-assisted, and ultrasonication), co-deposition from rials are required to be particularly robust and ductile so that
multiple metal precursors (sputter-deposition, electrodeposi- cold welding can be feasible. However, cryo-milling offers many
tion, and magnetron co-sputtering), and single-source advantages, including low contamination, reduced oxidation,
precursor strategies (sol–gel auto-combustion and single-source and suppressed recrystallization.92,93 Nellaiappan et al. fabri-
precursor pyrolysis) are some of the bottom-up approaches cated noble-metal based HEA NPs (AuPtAgPdCu), in which cast
employed to fabricate HEA NPs.74,80–83 HEAs were prepared via arc-melting, followed by cryo-milling to
Hydrothermal and solvothermal processes describe a wet obtain the nal products with an average size of 16 10 nm.65
chemical synthesis that relies on the solubility of the nano- The milling chamber was continuously purged using argon gas
material under high pressure and temperature and is usually to protect the powder from oxidation during milling, and the
implemented in a closed system. These methods are efficient in cryo-mill ball was cooled down using liquid nitrogen. Atom
controlling the grain size, particle morphology, crystalline probe tomography (APT) conrmed the uniform distribution of
phase, and surface chemistry through regulation of the solution all elements at the atomic level in the single-phase fcc matrix.
composition, reaction temperature, pressure, solvent proper- Qui et al. combined traditional metallurgy, fast cooling, and
ties, additives, and aging time. Also, such techniques require dealloying to synthesize senary AuPtPdCuNiAl and octonary
common equipment like a hot air oven and Teon-lined stain- AuPtPdCuNiCoFeAl HEA NPs with ligament sizes of 2–3 nm and
less-steel autoclave.84 Carbothermal shock (CTS) is a fast and equal elemental ratios.64 The composition of these HEAs was
convenient method that efficiently prepare single-phase solid precisely controlled through the dealloying process of the
solution HEA NPs.74 A typical CTS method involves the following designed precursor alloys. According to dealloying theory,
two-step process, ash heating and cooling of metal precursors nanoporous noble metals such as Ir, Rh, Ru, Ag, Au, and Pt
on oxygenated carbon supports, with adjustable shock dura- could be easily incorporated into an Al-rich precursor alloy to
tions and ramp rates. Rapid thermal decomposition of metal fabricate HEA NPs with a complex composition. Likewise, Jin
14848 | J. Mater. Chem. A, 2020, 8, 14844–14862 This journal is © The Royal Society of Chemistry 2020
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et al. reported that by dealloying pre-designed Al-based chemical synthesis, which involves co-reduction of metal salts
precursor alloys, it is possible to incorporate Ir metal with along with capping agents that control crystal growth and
another four metal elements (Al, Ni, Co, and X ¼ Mo, Nb, or V) aggregation, or through CTS, which requires ash heating and
into one single nanostructured phase with a controlled cooling of metal precursors on oxygenated carbon supports.74
concentration of about z20 at% of Ir.63 The wet chemical synthesis technique was adopted by Singh
Moreover, controlling the HEA particle size within the et al. to prepare CuNiCoFeCr HEA spherical NPs with an average
nanoscale range is a difficult task, especially using conventional size of 26.7 3.3 nm.25 A typical laboratory reux set-up under
dealloying approaches. Thus, synthesis methods that involve an argon atmosphere was utilized by the group to stimulate the
full control over the particle size, elemental composition, and NP synthesis reaction. The selected area electron diffraction
phase are receiving enormous attention. Among these methods, (SAED) pattern revealed that the as-synthesized NPs possessed
the CTS technique is the one being explored to prepare more an fcc structure as no diffraction signature corresponding to the
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complex multi-metallic NP compositions.76 Yao et al. reported individual component metals and their oxides was obtained.
a two-step CTS method that employs ash heating and rapid Also, compositional analysis using scanning transmission
cooling of metal precursors on an oxygenated carbon support to electron microscopy – energy dispersive X-ray spectroscopy
synthesize HEA NPs with up to eight different metallic elements (STEM-EDX) of the NPs on a single nanoparticle level conrmed
(AuPtSnPdCuNiCoFe), with diameters of $5 nm.74 Flash heat- the uniform distribution of all the component elements within
ing at an extremely high temperature prompts the particle the NP volume.
‘ssion’ and ‘fusion’ that control the uniform mixture of Xu et al. fabricated quinary NiCoFeMnMg HEA NPs, which
multiple elements, while rapid cooling accelerates the kinetic were evenly distributed on super aligned electrospun carbon
rate to form single-phase solid solution NPs. Importantly, the nanobres (ACNFs) via a facile CTS method (Fig. 2a).79
shock duration, heating/cooling rates, temperature, and defect Compared with random carbon nanobers (CNFs), the ACNFs
concentration of carbon supports are critical parameters in the possessed a higher electron transport efficiency, which induced
CTS method, as these parameters have a direct effect on the a positive effect on accelerating the formation rate of HEA NPs,
HEA NP size, distribution, and structure.94
Similarly, scanning probe co-polymer lithography (SPBCL) is
a technique that uses the positional control offered by molec-
ular printing techniques to pattern single NPs on surfaces. The
principle behind the process of SPBCL is that it can deliver
1018 L volumes of polymers with metal ion precursors to the
desired location on a surface; the adjusted ratio of volume and
metal loading of the polymer feature can easily control the size
and composition of single-component particles.95,96 This
method takes advantage of polymer nanoreactors to conne
metal precursors at the nanoscale.97 In line with this, Chen et al.
evaluated the scope of this approach by synthesizing alloy NPs
with a combination of Au, Pt, Ag, Pd, Ni, and Co.67 The group
reported that the composition of the patterned alloy NPs could
be accurately controlled by optimizing the ink composition. In
particular, if the involved metals are miscible, a uniform atom
distribution and well-dened elemental ratio are possible.
However, if the metals are immiscible, phase-segregated binary
particles with a controlled size and composition are formed.98
On the other hand, alloy NPs prepared by the wet chemical
method are limited to three different metals, since the forma-
tion is mostly driven by enthalpy interactions among metallic
species. Recently, Liu et al. adopted an ultrasonication-assisted
wet chemical method to prepare a quinary AuPtPdRhRu HEA,
with z3 nm diameter.70 Notably, the acoustic cavitation
phenomenon during the ultrasonication process enabled the
generation of extremely high temperatures in localized micro-
scopic regions at momentary timespans (#109 s, z5000 C,
and 2000 atm), which is comparable to that of the CTS
method.99,100 Under these conditions, the group could fabricate Fig. 2 (a) HAADF-STEM image and elemental mapping analysis of
a NiCoFeMnMg HEA NP. (b) The direction of the CTS current is along
quinary HEA NPs via a wet chemical method, which is driven by
the fibres. (c) The direction of the CTS current is perpendicular to the
entropy maximization. fibres. (d) CTS for random carbon fibres. (e) The schematic diagram of
2.3.2. Non-noble metal-based HEA nanoparticles. Non- the CTS process. Reproduced with permission (ref. 79). Copyright
noble HEA NPs were previously synthesized by a facile wet 2020, Elsevier.
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resulting in more uniform HEA NP coatings. Specically, the Meanwhile, the recent study of Waag et al. demonstrated
relationship between the formation of HEA NPs and the direc- intriguing results regarding the single-step synthesis of
tion of loaded current on the CNFs was investigated via a scan- colloidal NiCoFeMnCr HEA NPs with diameters less than 5 nm
ning electron microscope (SEM), as shown in Fig. 2b–e. They via a picosecond-pulsed laser ablation (PLA) technique
demonstrated that the HEA NPs were formed when the current immersed in a ow cell (Fig. 3a–c).69 The PLA technique is
direction of the loaded electric pulse was along the bres and known as a top-down approach to give a wide-size distribution;
not perpendicular. This nding is in agreement with the however, the generation of nanostructures by laser ablation can
signicant electrical conductivity anisotropy of the parallel become a bottom-up process represented by nucleation,
CNFs, which means that the electrons were easily transported growth, and assembly of clusters from laser-ablated species.56
along the aligned bres.101,102 Using a similar CTS method, Xie Fig. 3a shows the schematic illustration of the synthesis of HEA
et al. synthesized a single solid-solution phase, quinary MoCu- NPs via the PLA method, wherein the initial step involves a laser
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NiCoFe NPs, which surpassed the miscibility limitation in beam irradiating the surface of the bulk HEA, followed by the
bimetallic MoCo alloys.103 Importantly, according to the formation of cavitation bubbles by the ablation of hot atoms,
prediction of high-entropy stabilized solid-solution in multi- ions, and clusters from the bulk material. When the plume
component alloys, the formation of HEAs usually requires the cools, the ablated species condense. The collected condensates
atomic size difference (d) to be less than or equal to 4.6 and the were quenched, and they were released as NPs to the liquid
mixing enthalpy (DHmix) to be greater than 11.6 kJ mol1 but during the collapse of the cavitation bubble. The group sug-
less than 3.2 kJ mol1.104,105 In line with this, the group per- gested that the ultrasmall NPs have originated from nucleation
formed atomic modelling of HEA NPs to calculate the related and condensation in a low-density mixing region of the ablated
parameters needed to assume the formation of a solid-solution metal species. In particular, fast kinetics was assumed during
HEA. The results conrmed that the synthesized HEA-Mo45Co25 the cooling of the condensates with an estimated rate of 1012 K
(Mo45Cu10Ni10Co25Fe10) NPs have a single solid solution phase s1, and that the surface passivation had suppressed the further
with only slight short-range chemical ordering. Furthermore, growth of nanoparticles.106,107
the group showed that the MoCo-based HEA design could be Furthermore, Niu et al. prepared a CuNiCoCrAl HEA through
easily realized by simply varying the Mo/Co ratios. sol–gel autocombustion.78 Sol–gel autocombustion is a fast and
Fig. 3 (a) Qualitative representation of the laser-based synthesis of HEA NPs; ultrashort-pulsed laser irradiation, the atomization/ionization of
the bulk, the subsequent nucleation/condensation of the ablated matter in the vapor phase, and the electrostatically stabilized colloidal HEA NPs.
(b) TEM image of NiCoFeMnCr HEA NPs and the electron diffraction pattern. (c) STEM image of NiCoFeMnCr HEA NPs and corresponding EDX
elemental mapping analysis. Reproduced with permission (ref. 69). Copyright 2019, Royal Society of Chemistry.
14850 | J. Mater. Chem. A, 2020, 8, 14844–14862 This journal is © The Royal Society of Chemistry 2020
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which can provide four lone pair electrons to form a tetra- and the methanol oxidation reaction (MOR).
dentate ligand.110 Aer the combustion process, fcc/bcc struc- Li et al. investigated various quinary nanoporous Pt-based
tured solid solutions with a grain size of 14 nm were obtained, HEAs as ORR electrocatalysts (Fig. 4).28 Nanoporous PtCuNiXAl
and the HEA nanoparticles showed a homogeneous distribu- (np-PtCuNiXAl, X ¼ Mn, V, Co, Mo, Ti, Ir, Pd, and Au) materials
tion of metal ions without any interface. were prepared by chemical dealloying of a quinary mechanically
Co-deposition by magnetron sputtering from several elemental alloyed precursor, Pt1Cu1Ni1X1Al96, with 0.5 M NaOH solution.
sources is a well-known technique for growing atomically mixed
Compared to ternary np-PtCuAl and quaternary np-PtCuNiAl,
materials.111 Löffler et al. synthesized a complex non-noble metal the addition of the h element improved the ORR activity in
alloy NiCoFeMnCr via a combinatorial co-sputtering method into a 0.1 M HClO4 electrolyte (Fig. 4b and c). Among various
an ionic liquid (IL, [Bmim][(Tf)2N]).77 The advantage of sputtering compositions, np-PtCuNiMnAl exhibited the highest ORR
NPs into ILs is that only high-purity target elements or alloys are activity, whose half-wave potential (0.945 VRHE) showed the
present during the high-vacuum process.8 The IL served as most positive value among the samples. The calculated mass
a suspension medium and stabilizer; thus, no surfactants are activity (Fig. 4d) of the np-PtCuNiMnAl catalyst was 3.5 A mgPt1
needed to control the size of nanoparticles. TEM analysis deter- at 0.9 VRHE, which is about 16 times higher than that of
mined the diameter of the NPs, which was about 1.7 0.2 nm.
benchmark Pt/C catalysts (0.22 A mgPt1). Based on their DFT
Fast Fourier transform analysis showed that the as-deposited NPs calculation, the addition of Mn content decreased the energy
are amorphous with no reections, indicative of a crystalline barrier of O2 / *OOH, which is the rate-determining step of the
structure. At the same time, STEM-EDX veried the homogeneous ORR. Moreover, the np-PtCuNiMnAl catalyst exhibited excellent
distribution of the ve elements in the NPs, which conrmed the durability, whose initial ORR activity retained its initial value
formation of single solid solution phase NPs induced by the high- aer 30 000 potential cycles. Also, the np-PtCuNiMnAl catalyst
entropy effect. retained 91% of its initial activity aer 160 h operation at 0.7
On the other hand, Rekha et al. reported the synthesis of gra- VRHE (Fig. 4e). By their PXRD and STEM-EDX analysis, no
phene–HEA nanoparticle (CuNiCoFeCr) composites using the
obvious element segregation was observed in np-PtCuNiMnAl
combinatorial method involving mechanical milling and sonica- catalysts aer potential cycling. Similarly, nanoporous, senary
tion assisted exfoliation.68 Mechanical milling of graphene and HEA catalysts exhibited superior electrocatalytic ORR activity
metal powder was performed in the presence of a toluene medium, and stability, as Qiu et al. reported.64 The chemical dealloying of
followed by exfoliation of graphene via sonication in sodium lauryl the Au0.5Pt0.5Pd0.5Cu0.5Ni0.5Al97.5 alloy precursor was conducted
sulphate (SLS) solution. Aer sonication, the dispersion was sub- with 0.5 M NaOH solution, resulting in the formation of np-
jected to centrifugation at 8000 rpm to remove the SLS. The AuPtPdCuNiAl. The np-AuPtPdCuNiAl catalyst exhibited
centrifuged powder was then dispersed in ethanol and allowed to enhanced ORR activity, veried by the signicantly positively
settle, and then nally, the graphene–HEA nanoparticle compos-
shied half-wave potential (0.90 VRHE) compared to that of
ites were collected. Mechanical milling operation assisted the benchmark Pt/C (0.82 VRHE). The mass activity of the np-
incorporation of ne metal clusters within the spaces between the AuPtPdCuNiAl catalyst at 0.9 VRHE was evaluated to be 2.24 A
graphite planes, while sonication produced HEA-nanoparticles mgPt1, which is 10 times higher than that of Pt/C (0.22 A
uniformly decorated on exfoliated graphene sheets. mgPt1). Moreover, the np-AuPtPdCuNiAl catalyst retained
A combination of PLA and inert gas condensation was 92.5% of its initial mass activity aer 100 000 potential cycles,
adopted by Bag et al. to synthesize advanced nanoparticulate while the Pt/C catalyst retained 65% of its initial mass activity
materials, including HEA–CuNiCoFeMn, with a complex aer 20 000 potential cycles. This excellent ORR durability of
composition.112 Briey, a pico-second pulsed Yb:YAG (1030 nm)
HEA-based catalysts might have beneted from the high-
laser was used for the ablation of different materials, which entropy stabilization effect, that is, the diffusion of atoms
were subsequently condensed in a He atmosphere to form during electrocatalysis is suppressed.13 In contrast, typical
individual nanoparticles. The as-prepared nanoparticles are binary Pt-based electrocatalysts undergo phase segregation or
transported from the growth/ablation zone using a forced gas catalyst dissolution during potential cycling.113–116
ow to be collected on a cold surface. The XRD pattern of HEA– Because the incorporation of transition metal elements,
CuNiCoFeMn with the same elemental composition shows such as Cu and Ru, into Pt is one of the powerful tools to
a single fcc phase and an amorphous structure.
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Ref.
64
62
28
75
62
71
36
38
superior activity toward the alkaline HER. Moreover,
AuPtPdRhRu/C exhibited stable electrocatalytic performance
0.1 M HClO4
0.1 M HClO4
Electrolyte
1 M KOH
CH3OH
CH3OH
CH3OH
CH3OH
oFeAlX, X ¼ V, Cr, Mn, Cu, Zr, Nb, Mo) and senary np-
MoCuNiCoFeAl catalysts were fabricated by a mechanical
alloying and chemical dealloying strategy. Among the cata-
— 90.3% aer 10k cycles
73.1% aer 15k cycles
— 71% aer 15 h
E1/2 (VRHE) If/Ib Durability test
cycles
1.09 —
1.09 —
—
exhibited high durability compared to ternary and quater-
—
0.9
@ 0.9 VRHE for the ORR; @ maximum current for the MOR. b A mgPt+Pd+Au1. c By CO-stripping. d A mgPd1.
5.5c
3.2
0.095d
0.249
0.504
0.504
0.87b
2.24
Nanoparticles
Nanoparticles
Nanoporous
Nanoporous
Nanoporous
Nanotube
feature
Pt52Ag8Cu12Ni9Co9Fe10 6
5
5
PtPdNiCoFe/CNF
Co10Fe11 – 3 min
Pt50Ag8Cu10Ni11
np-PtIrOsRuCu
np-PtIrOsRuCu
Reaction Catalyst name
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Fig. 5 (a and b) PtAuPdRhRu HEA NPs supported on XC-72 carbon as a HER catalyst. (a) HAADF-STEM image and corresponding EDX elemental
mapping analysis of AuPtPdRhRu HEA NPs/carbon. (b) HER polarization curves of HEA-NPs/carbon in 1.0 M KOH solution. Reproduced with
permission (ref. 70). Copyright 2019, Wiley-VCH. (c–e) Nanoporous IrMoNiCoAl as an OER catalyst. (c) HAADF-STEM image and corresponding
EDX elemental mapping analysis of the nanoporous IrMoNiCoAl catalyst. (d) OER polarization curves of various nanoporous HEA catalysts. (e)
Potential changes of nanoporous HEA catalysts to reach a current density of 60 mA cm2. Reproduced with permission (ref. 63). Copyright 2019,
Wiley-VCH.
Moreover, the durability of quinary np-IrMoNiCoAl sur- nanostructured HEA-based catalysts toward the OER and
passed that of ternary np-NiCoAl, as indicated by the changes HER are summarized in Table 3.
in the overpotential to drive a current density of 60 mA cm2 The electrocatalytic application of HEA NPs in the selective
aer 7000 potential cycles: 11.5 and 70.3 mV for np-IrMoNi- CO2 reduction reaction (CO2RR) has also been reported
CoAl and np-NiCoAl, respectively (Fig. 5e). Aer the dura- recently. For example, Nellaiappan et al. reported quinary fcc-
bility test, the ve elements in the np-IrMoNiCoAl catalyst AuPtAgPdCu NPs as an efficient CO2RR electrocatalyst toward
were uniformly distributed without any visible phase segre- CH4 and C2H4 in the low overpotential region.65 The ve
gation measured by STEM-EDX elemental mapping analysis. elements in the quinary HEA NPs were homogeneously
Therefore, this enhanced stability of quinary np-IrMoNiCoAl distributed, whose chemical environments adopt metallic
might have originated from the suppressed atomic diffusion characteristics determined by XPS analysis except for Cu;
during potential cycling due to the high-entropy stabilization a small amount of Cu2+ content was observed. The quinary fcc-
effect based on DGmix ¼ DHmix TDSmix: TDSmix would AuPtAgPdCu NPs obtained superior selectivity toward the
overcome DHmix and dominate the overall DGmix, originating CO2RR in the low overpotential region, that is, FEmethane ¼
from higher mixing entropy.126 Moreover, np-IrMoNiCoAl 38.2% and FEethylene ¼ 29.5% at 0.9 VAg/AgCl (0.3 VRHE) in
exhibited high activity toward the HER, whose overpotential a CO2-saturated 0.5 M K2SO4 electrolyte (FE: faradaic efficiency).
to drive a current density of 10 mA cm2 was 18.5 mV, Based on their DFT calculation, the excellent electrocatalytic
demonstrating its bifunctional activity. The authors also activity toward the CO2RR has mainly originated from redox-
used a two-electrode system for overall water splitting in a 0.5 active Cu content in AuPtAgPdCu, while other elements provide
M H2SO4 electrolyte, and the np-IrMoNiCoAl catalyst an additional synergy in the CO2RR. Also, the long-term stability
exhibited superior activity and stability to np-IrNiAl and Pt/ of the catalyst was veried by a chronoamperometry test for 5 h
C–IrO2 system. The electrocatalytic performances of in a CO2-saturated 0.5 M K2SO4 electrolyte.
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@ 0.07 VRHE.
Ref.
63
63
14
69
72
63
64
16
70
structure of HEA-based electrocatalysts
To realize the full potential of HEA-based electrocatalysts, it is
0.5 M H2SO4
0.5 M H2SO4
0.5 M H2SO4
0.5 M H2SO4
0.5 M H2SO4
0.1 M NaOH
1.0 M KOH
0.1 M KOH
1.0 M KOH
1.0 M KOH
Electrolyte
critical to investigate the origin of their activity and stability.
The origin of the catalytic activity of HEA-based electrocatalysts
1
@ 0.07 VRHE. A mgPt+Pd+Au
may arise from the complex interplay between the different
elements within the solid solution. However, it is important to
emphasize that other related factors such as strain effects or
60 mA cm2 aer 7k cycles
f
100% aer 2k cycles
11.5 mV increased @
8 h @ 100 mA cm2
8 h @ 100 mA cm2
50 h @ 1.52 VRHEc electrocatalysts with ideal material compositions was not given
Published on 06 July 2020. Downloaded by Korea University on 8/6/2020 2:09:06 AM.
1 h @ 1.6 VRHE
1
for the HER. @ 1.5 VRHE. Overall water splitting. @ 1.7 VRHE including carbon black. A mgPt
most active compositions among a 645-member electrode array
—
59.8
33.2
46
150
28
41
66
62
240
Summary of the electrocatalytic OER and HER performance of high-entropy alloy-based catalysts
377
107
172
—
—
—
—
—
—
Nanoparticles
Nanoporous
Nanoporous
Nanoporous
Nanoporous
Nanoporous
set-up.
Meanwhile, recent reports have proposed relevant theoret-
ical models, including the exploitation of computational
5
5
5
5
5
6
2
np-IrMoNiCoAl
np-IrNiCoVAl
NiCoFeMnCr
HER
OER
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Fig. 6 (a) Combinatorial screening of PtIrOsRhRu catalysts toward the methanol oxidation reaction. (Top) Pt–Rh–Os ternary array in a 6 M
aqueous methanol (pH 6) quinine indicator. Three photographs show an image under white light, and fluorescence images at low and high
overpotentials, respectively. (Middle) Unfolding of a quaternary phase diagram and mapping into two dimensions. (Bottom left) At a resolution of
10 different compositions along each binary edge, a quaternary map contains 220 unique spots. (Bottom right) Borohydride-reduced, inkjet-
printed array of electrocatalysts on carbon paper. Reproduced with permission (ref. 73). Copyright 1998, AAAS. (b) Strategy for evaluation of the
intrinsic activity of HEA NPs. Reproduced with permission (ref. 77). Copyright 2018, Wiley-VCH. (c and d) Scale-up synthesis and fast screening of
HEA NPs for electrocatalytic reactions. (c) Schematic illustration of the combinatorial and high-throughput synthesis of uniform HEA NPs. (d) The
scanning droplet cell setup and patterned samples on the copper substrate: CE, counter electrode; RE, reference electrode; WE, working
electrode. Reproduced with permission (ref. 75). Copyright 2020, National Academy of Sciences.
criteria to design HEAs, they calculated the adsorption energies performed a qualitative adsorption peak separation within the
of ORR intermediates, *OH and *O adsorbates, on the HEA AEDP, which is directly correlated with the current wave sepa-
surface. The developed model was able to link the local atomic ration. In principle, the number of current waves is equal to the
environment around the atoms, with which the adsorbate number of elements in a HEA or complex solid solution system.
binds, to the adsorption energy. The intensities of these waves are affected by the molar ratio of
Similarly, Löffler et al. emphasized the lack of explanation of elements, while the activity is regulated by the relative position
the origin of catalytic activity for HEA NPs; the investigation of of the peak maximum with respect to the optimal binding
the properties of HEA nanomaterials has started only recently.8 energies (Fig. 7a). The assessment of the intrinsic activity of the
They stressed that the properties of the active sites are mainly most active current waves is critical to the identication of the
regulated by the electronic interaction of neighbouring atoms. optimum combination of elements for HEA NPs and to the
In particular, the different atom sizes trigger lattice distortions reduction of the number of catalysts that need to be investi-
and strain effects, which subsequently affect the local electronic gated experimentally. The composition of these HEAs can be
properties. Accordingly, the arrangement of all elements next to further optimized by investigating the current magnitudes of
each other provides unique active sites consisting of multiple the most active wave segments. Fig. 7b illustrates the effect of
elements. Therefore, they suggested that the distance between adding or replacing elements on the catalytic activity of HEA
the active sites and the distance of the neighbouring atoms NPs.
from the active sites are critical factors to consider, as they can Furthermore, machine learning (ML) tools can estimate the
dene the catalytic activity and properties of an electrocatalyst. relationship between the catalytic descriptors and properties of
Moreover, they investigated the inuence of adding or replacing HEAs without dealing with enormous simulation cells, which
elements on the shape and activity of catalytic response curves parametric approaches such as DFT calculations oen deal
of HEA NPs toward the ORR, through a theoretical study of the with.132 For example, Pedersen et al. aimed to overcome the
adsorption energy distribution pattern (AEDP).129 They limitation of calculation of the available adsorption energies on
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Fig. 7 (a) Simplified scheme to illustrate active site distribution within one adsorption peak. Active sites of similar activity are grouped together
and summarized as one site, whose intensity depends on the amount of similar sites. (b) Schematic illustration of correlations between complex
solid solution (CSS) NP structure, its effect on the adsorption energy distribution pattern, and the respective electrochemical response in the
kinetic region. The shift in the energy of the individual adsorption peaks upon replacement or addition of elements depends on the material-
inherent properties based on the complex interaction with the other elements and only a few arbitrary examples of the many options are
visualized. Reproduced with permission (ref. 129). Copyright 2020, Wiley-VCH.
the catalyst surface for H2 formation and CO reduction, with the introduction of defects and vacancies, and manipulation of
use of a facile surface microstructure model and supervised ML crystal facets and phases.133–135 Therefore, to take full advantage
tools.131 By systematically training the Gaussian process of the intrinsic activity of catalytically active sites, extensive
regression (GPR) model with minimum catalytic descriptors modication of the structure and composition of the present
(only the criteria for CO and H adsorption energies were stored), catalyst is necessary for HEA NPs. The present limitations, low
they were able to predict the adsorption energies of all possible specic surface area, uncontrolled morphology and exposed
catalytically active sites. Using these results, they produced facets, and wide particle size distribution, greatly mitigate the
a model map, which can trace the changes in selectivity and catalytic activity of HEA-based electrocatalysts.
activity for every ratio of elements in the HEAs. Through these Among the synthetic strategies for HEA NPs presented in
ML design studies, the locally optimal disordered alloy Section 2, selective dealloying, the CTS method, and combina-
compositions for HEAs, GaZnCuNiCo and AuPtAgPdCu were torial approaches have shown particularly promising results in
successfully determined. Likewise, Huang et al. addressed the terms of controlling the atomic concentration within HEA
issue of design and phase selection in HEAs by applying three systems and securing single-phase solid solutions. At the
common ML algorithms: (1) K-nearest neighbours (KNN), (2) present time, the dealloying method to fabricate nanoporous
support vector machines (SVM), and (3) articial neural network metals from metallic alloys involves multiple step processing
(ANN).130 They realized that regardless of which ML algorithm is procedures.136 For the fabrication of HEA NPs, a combination of
used, the accuracy of the training process can always be opti- traditional metallurgy, fast cooling, and selective dealloying is
mized by methodically adjusting the hyperparameters or cata- oen employed, in which the dealloying process of the designed
lytic descriptors involved. However, the suitability of the model precursor alloys controls the composition of these HEAs. Al-
is highly dependent on the ability of ML tools to separate the based precursor alloys are oen used for selective dealloying, as
unknown data (testing data). In addition, they found that these compounds are easily leached out by a strong base or
among the recent criteria for the design of HEAs, atomic size acid.63,64 In the same context, phase-segregated multi-metallic
difference and valence electron concentration are relevant nanocrystals could be transformed into solid solution alloy
parameters to the prediction of the phase selection in HEAs, nanostructures with hollow or porous structures. In other
based on the results of testing accuracy levels. words, the transformation process of well-dened NPs to form
a hollow nanostructure via chemical etching with acids is very
4. Outlook and future prospects similar to the process of chemical dealloying for nanoporous
HEA fabrication. Therefore, it is possible that well-dened HEA
The catalytic activity of an electrocatalyst is highly dependent on nanostructures could be successfully synthesized from pre-
the number of exposed active sites and the stability of the synthesized, multi-metallic nanostructures. For example, Park
intrinsic activity of active sites. Structural engineering of et al. reported the fabrication of ternary IrCuNi alloy nanoframe
nanocatalysts has been extensively explored to increase the structures from phase segregated ternary IrCuNi nanocrystals
number of exposed catalytically active sites of a catalyst via the by HCl treatment.137 Although three contents in the initial
modication of the morphology, enhancement of the specic nanocrystal are separated, the resulting IrCuNi ternary
surface area, particle size and pore size variation, the
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nanoframe exhibited a solid solution alloy. Similarly, Saleem nanostructure and composition of alloys that have not been
et al. reported a quaternary, PtAgPdRh solid solution alloy fabricated. The predicted structure and property relationships
nanoframe structure from phase-segregated PtAgPdRh octahe- might aid the preparation of new HEA NPs with targeted
dral nanoparticles via KI and base treatment.138 Also, the performances.147,148 To screen out the vast number of possible
fabrication of porous-quaternary solid solution nanocrystals combinations from calculation studies, assigning the following
from well-dened quaternary nanocrystals was reported with factors as priorities may have a signicant impact if the goal is
BiPtCuMn139 and BiPtAgCo140 compositions, and this strategy to optimize the structural arrangement of atoms in HEAs: (1)
could be extended to quinary or more complex HEA most promising ratio of the elements, which can be correlated
compositions. with the composition of actual HEAs and can be investigated
Thus far, critical assessment of the conditions applied experimentally aerward, and (2) position of every atom within
during dealloying, such as the concentration and kind of acid or the system, including the distance of an atom from the centre of
Published on 06 July 2020. Downloaded by Korea University on 8/6/2020 2:09:06 AM.
base, temperature, and dealloying time, has been overlooked, active sites and from neighbouring atoms.8 Subsequently, the
although parameter optimization is vital to the precise control selected combination of elements from the screened results
of the particle size and atomic concentration of HEAs. The might be submitted to machine learning-assisted design
importance of acid treatment conditions in a binary system is studies. The results from these studies can then be used in
extensively studied by many researchers. For example, binary actual experiment procedures to obtain the desired design of
PtNi rhombic dodecahedral nanocrystals could be transformed HEA NPs, which represents a time-saving and cost-effective
into hollow PtNi rhombic dodecahedral nanoframes via acid approach to nd the optimum composition and surface struc-
treatment. When acetic acid is used, the nal PtNi nanoframes ture of HEA-based electrocatalysts.
adopt Pt64Ni36 composition, whereas a similar process with At the present time, although the electrocatalytic activity of
HNO3 resulted in Pt75Ni25 composition, as Chen et al. re- HEA-based electrocatalysts is still inferior to that of record-high,
ported.141 Also, the relative ratio of Pt and Ni in the PtNi surface-engineered noble-metal based electrocatalysts, such as
nanoframe affected the electrocatalytic ORR activity and dura- PtNi jagged nanowires for the ORR under acidic conditions
bility because the roughness of the catalyst surface was differed (13.6 A mgPt1),149 certain HEA-based electrocatalysts can
by their composition. Therefore, the dealloying process to surpass the benchmark electrocatalysts such as Pt/C and Ir/C
fabricate HEA nanostructures should be considered more for various electrocatalytic reactions. Moreover, the notable
carefully to precisely control their composition. In addition, the catalytic activity and durability of several single-phase solid
synthetic strategies of HEA-based electrocatalysts could be solution HEA NPs point to the great prospect of this particular
further honed by considering the energetics in the local atomic material class as electrocatalysts; the notable catalytic activity of
structure of HEA NPs. For example, grain boundaries, atomic HEA electrocatalysts towards water splitting application has
vacancies or hetero-interfaces in nanocrystals could serve as been attributed to the decreased energy barriers during elec-
effective channels of atom diffusion.142,143 Therefore, to impede trocatalysis,28 and excellent durability, which can maintain high
the phase segregation and maintain the single-phase solid capacity retention even aer 100 000 continuous cycles,64 has
solution HEA NPs, these structural features might have to be been linked to the excellent corrosion resistance of the material
eliminated post-synthetically. Inversely, phase-segregated and the ability to limit the diffusion of atoms. Moreover, elec-
multicomponent nanocrystals could be transformed into single trocatalytic reactions such as the ORR, OER and CO2RR are
solid-solution HEA NPs by facilitating the diffusion of atoms. accompanied by multi-electron and multi-proton transfer, and
Furthermore, it is imperative to develop in-depth analysis therefore there are fundamental issues for the performance
skills to characterize the overall structure of HEA NPs. Trans- enhancement of the catalysts, which is limited by the scaling
mission electron microscopy (TEM), high-resolution STEM (HR- relationship.150 In this context, the surface of solid-solution
STEM), EDX, and electron energy loss spectroscopy (EELS) at HEAs with multifunctionality might produce an alternative
the subnanometre scale are powerful characterization tools to pathway of the reaction, which can overcome the limitation on
assist the evaluation of active catalytic sites.66,144–146 The the scaling relationship.8 Hence, the following research points
combination of these techniques can show the subsurface would be relevant for future studies.
layers of HEA NPs, which can reveal some of the activity-related In-depth interpretation of activity curves and Tafel slopes
effects, such as the strain effect between the multicomponent to evaluate the catalytic properties of HEA NPs.
neighbouring atoms in the nanoscale structure and the distri- Evaluating the strength of stability of new nanoscale HEAs,
bution of elements on specic surface facets. Likewise, XPS and especially under harsh electrocatalytic conditions.
X-ray absorption ne structure (XAFS) spectroscopy are efficient Understanding the effect or inuence of oxide formation
tools to determine the local atomic structure and overall elec- on the surface of HEAs at high anodic potentials.
tronic structure of HEA-based electrocatalysts. These high- Development of advanced synthetic methods that can
resolution characterization techniques are crucial to the improve the morphology, electrochemically active surface area,
establishment of the relationship between the structure and and pore size distribution of HEA NPs.
activity of high-entropy alloys. Modication of the composition and surface structure of
In addition to developing synthetic strategies to HEA NPs HEA-based electrocatalysts by precise calculation of the
and analysis skills for HEA NPs, computational studies and ML- adsorption energies of catalytically active sites and
assisted design studies should also be developed to predict the
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