STERLITE ENERGY LTD 4 x 600 MW IPP PROJECT- JHARUGUDA

LARSEN & TOUBRO LTD

ARUCHE SEPCO-III China
M CHEMICAL CLEANING OF 600 MW UNIT

1. ALKALI FLUSHING OF FEED & CONDENSATE SYSTEM (WATER & STEAM SIDE)

SR. PROCESS CHEMICALS UTILITY TEMP DURATIO ANALYSIS COMPLTEION

No. REQUIREMEN O
C N CRITERIA
T (Hrs)

-  DM Water Ambient 2~ 4 Water Clarity Clear water

01 PRE-FLUSHING checked Visually
-
02 HOT DM Water  DM Water 70~ 75 4~6 turbidity Turbidity 2 NTU
Flushing.  Steam

03 ALKALI FLUSHING Wetting Agent 0.1%  DM Water 55~ 60 8~10 Alkalinity Steady value of
Tri Sod. Phosphate 0.2 %  Steam Phosphate Alkalinity &
Every 30 Min. phosphate

04 DM WATER -  DM Water Ambient Till getting pH checked pH 7~7.5

FLUSHING  Steam neutral pH every 30 min.

Note: Alkali spent solution shall be neutralized with Hydrochloric acid (to adjust pH 8 ~ 8.5)

ARUCHEM L&T SEPCO-III VAL

2. ACID CLEANING OF BOILER:

 STERLITE ENERGY LTD 4 x 600 MW IPP PROJECT- JHARUGUDA
LARSEN & TOUBRO LTD
ARUCHE SEPCO-III China
M CHEMICAL CLEANING OF 600 MW UNIT

SR. PROCESS CHEMICALS UTILITY TEMP DURATIO PARAMETE COMPLTEIO

NO REQUIREMEN O
C N R To N
T (Hrs) CHECK CRITERIA

01 Super Heater Hydrazine - 250 PPM  DM Water Ambient - Hydrazine Complete filling
Protection Ammonia - pH 9.5 ~ 10.0 PPM of Super heater
pH

02 Pre Flushing -  DM Water Ambient 2~ 4 Water Clarity Visually checked

& turbidity 2
NTU

03 Hot DM Water -  DM Water 70~ 75 4~6 turbidity Turbidity 2 NTU

Flushing.  Steam

04 Alkali Flushing Tri Sod. Phosphate 0.5 %  DM Water 65~ 70 8~10 Alkalinity Steady value of
Di.Sodium Phosphate 0.2%  Steam Phosphate Alkalinity &
Wetting Agent 0.1% Every 30 Min phosphate

Ambient Till getting pH check every

05 DM Water -  DM Water neutral pH 30 min. pH 7~7.5
Rinsing  Steam

SR.
NO PROCESS CHEMICALS UTILITY TEMP DURATIO ANALYSIS COMPLTEIO
REQUIREMEN O
C N N
 STERLITE ENERGY LTD 4 x 600 MW IPP PROJECT- JHARUGUDA
LARSEN & TOUBRO LTD
ARUCHE SEPCO-III China
M CHEMICAL CLEANING OF 600 MW UNIT

T (Hrs) CRITERIA

06 Acid Cleaning Coronil 213 Spl - 0.2~0.3 %  DM Water 60~ 65 5~6 Acid % 3 Steady Value of
Hydrochloric Acid - 4~5%  Steam Total Iron Acid & Iron
Ammonium Bi fluoride- 0.25 %
Nitrogen
pH pH 4.0
07 DM Water Rinse Nitrogen  DM Water Hot Water 1~2 Total Iron
 Steam

08 Citric Rinse Citric Acid- 0.2 %  DM Water 60~ 65 3~4 Acid % 3 Steady Value of
Ammonia – pH 3.5 ~4.0  Steam Total Iron Acid & Iron
Nitrogen pH

09 DM Rinsing stage- Nitrogen  DM Water Hot Water 1~2 Total Iron Iron
I  Steam

10 DM Rinsing stage- Nitrogen  DM Water Hot Water 1~2 Total Iron Iron <25 ppm
II  Steam

SR.
NO PROCESS CHEMICALS UTILITY TEMP DURATIO ANALYSIS COMPLTEIO
REQUIREMEN O
C N N
 STERLITE ENERGY LTD 4 x 600 MW IPP PROJECT- JHARUGUDA
LARSEN & TOUBRO LTD
ARUCHE SEPCO-III China
M CHEMICAL CLEANING OF 600 MW UNIT

T (Hrs) CRITERIA

11 Neutralization Sodium Carbonate – 1.0  DM Water 80~ 85 3~4 pH pH 10.0 ~10.5

 Steam

12 Passivation Hydrazine Hydrate – 300~350 ppm  DM Water 85~ 90 20 Hrs Hydrazine 20 Hrs
Ammonia pH 9.5~10.0  Steam PPM circulation
pH
Note: Spent Alkali Solution shall be neutralized with Hydrochloric acid (to adjust pH 8.0 ~8.5)
Spent Acid Solution shall be neutralized with Lime and NaoH (to adjust pH 7.5 ~8.0)

ARUCHEM L&T SEPCO-III VAL

Passivation solution shall be oxidized with Sodium Hypho chloride,