HGe09 62C -039 eSB LH 2 SHA CHASHMA NUCLEAR POWER PLANT PROJECT UNIT-2 rh rs he ERALE BARB Title MAIN STEAM AND TURBINE BYPASS SYSTEM =MANUAL (DMB) £ EMAL TIE (ares SHANGHAI NUCLEAR ENGINEERING RESEARCH AND DESIGN INSTITUTE ‘Mat5l Fic Compiled by BLES Index No. BR BD RI East China Electric Power Design Institute aaiabinoGb eu & lp 17DMB]o 0 1/B 01 of4 sjan 4 ‘A [2008.05] PRE aM, r mick | A] Re | Pa oe BW] ee Rev, | Date | Status | Revicwed by [Modification Observations | Approved by 3 6 tS ABH S.C.No. Internal No.RABKa LH2 SHA CHASHMA NUCLEAR POWER PLANT PROJECT UNIT-2 bral ERARG RAR Title MAIN STEAM AND TURBINE BYPASS SYSTEM MANUAL. (DMB) Hl BROAD WHR East China Electric Power Design Institute ‘4518881 Compiled by 42% S Index No. 30-H000902C-J101 c]2fiaemslo eo ifeo 1 ofs sfon th Auaweadey Ge Compited by ee Bb mers Checked by ee rk Bb gape Reviewed by TK a rep if : 7 4 oe Approved by ZF VG costes t a FS SS Pa BBG S j IS.C. No. linternal No.ECEPDI 30.4000902C-1101 ERA LIRR Revd Ciel 1. BR Ld Be ERARAUGHARA DHA. 12 AS eH tee ee Mae 1 ih PC2i7DMBOOIEOIO4SGN| A 1 sti 1.2 Paz 1.3 SeeB he aS 2 hae PC217DMBO02E0104SGN|__ A 2.1 ae ie BA [2.2 RASH AE 2.3, ASIC 3 i PC217DMB002E01045GN|_A 13.1 AS HEY 3.2 Re Rit GHA 3.3 et A A Ss Re GA \4 RRA /PC217DMB002E01045GN}_ A 4.1 BLA 14.2 ae es Ae 4.3 iE 5 Ss bear PC217DMBO002E0i045GN}_A Sa ea BALE SY Ge fit 5.2 iE iT 5.3 AE IE AAT 54 ra Sh 5.5 eT ASE 5.6, et SU 6 ee PC217DMBO0GEO1045GN|__A l6.1 Hee aEECEPDI 30-H000902C-1101 ERLE eRONT Reva CL? [6.2 peas 88 [6.3 SABLE FEAL 16.4 A AT A Bs Ha ft 6.5 PEAT A RM RH tes 6.6 petra [6.7 2) TRIES i 7 ea BT AeA g lee PC217DMBOO7E01045GN| A 18.1 AE BL 8.2 se MAE 8.3 ac 8.4 “Heh” Heap AEA 8.5 “Bek” Hep 8.6 ete 9 FSB a A 10 ee PC217DMB009E01045GN 1.3 Beha AleRASS! Le 2 SHA (CHASHMA NUCLEAR POWER PLANT PROJECT UNIT-2 td ERAR RRA Title MAIN STEAM AND TURBINE BYPASS SYSTEM MANUAL, (DMB) Rome ee FR RE RAR AGA SOR RAT SER BADR East China Electric Power Design Institute Sa281] Compiled by 42H S Index No. 30-H000902C-J101 Melefc[2[1 7 pm slo o 2[e 0 1 ofa son Bh haley yy Compiled by mB a wee Soh Checked by reson Th omy t Sphrbrrcans great TA ape of a Sa PaaS S.C. No. Internal No.ECEPDI 30-H900902C-J101 EM RB RSS Reva C21 2. hae 2.4 Dyieibhwd 211 ERARE HLS ARABI GS FPS LSE AMD, ESE REA 19 Ss A. RAMRARAKD A/S (MSR) UR BMRARAEA. 2.1.2 PULB HR BURR ARENAS Bs BG SLE SLAP AE Wie 1: RSL ATE CO JAB) FAVA SVEESR, Bet Ra Stk, Wb mA. SE AEA SIS, HAR eS YAY (A. hie 2: HERA AB Hi tol BEF LOVIN IR GATE BAR SF SUB HE RTA, HERI A ABL 10% RL SA ETAT Be HEE HE. DHE 3: ERMA IEG, HP NAME RS DERS. Die 4: IMPELEY, HA MNNEM, BARMERA ASU. Dye 5: HES TEAL RR HE REDLINE Be ee BBE DhHE 6: “SAEGEABIELE 220kV OUTS ASHI, AAAS, HB ET AD Fg iT. 2.2 REDE BMY ERARBRRES EMBLEM REA. 23 ASE FROST WAG. BN. OCR, MAA RAM 2.1 BP MRE AREA AB RGD FAME TL ENED H000902C-J101-01 444 F-Z- ECEPDI Hl SNERDI (NORA AAR. CRRA AR. (EAI, MSR HBA BARE. BANE DREAM DBA RAAB — BA BE AS BRA BBD ECEPDI AHL iit 5 ADE AHL EAI 3. RE 3.1 ASEM ERATE K RAE, BDZE 5.34MPa, 268.1 CHRASAT 45 2015 Uh RUE FR AYRES ACPUALAK BS PARE POL BEAT A FPLECEPDI 30-H000902C-5101, ERARS MRO Revd C22 (RSHGE 1410.Sth WIZE © ‘EAR RUE Jy 20°C HY, AUDLEM THE hy 325MW. BRRALARERARARE AE SOnvs. HANRRSHER 4.2 “ih 2 MOL-1 IM MOI-26 AGERE CAAR RARAMIZ) CDL 5000-2000) BR (KAR FT Ak eit BH ED CDLIT 5054-1996) (HHL. ADAP MMETHERE NL 5.0 BB. 31.2 Hit PRR AE LARA DLR FBS BR It PULP RSI ATL SS Ze MO1-2. FART SHS WL MO1-1. 3.2 Beir 7a. 3.3 PRE EFA 4, RSC 4.1 BEAR 41 ERAS 4111 SUR EME DEANE RE TASH LAF, BRS ERA RE ERAN Sk AM EYURMSY). FEPUNK ST BUTRINE 660.4mm BIE, ICR E)— ARIE 660.4mm HEE E, PAPE A ARMS SAMLEAM. SAUD BEA VLIG TA, CHES MALES SARE FE MT EE FEAL, ETE BUPA FE. TEAR — 4 HR, EFA FEES AS FB ME LL BR HE AT a PRECEPDI 30-HO00902C-3101 RRA aM RECA Reva C23 RMA HE TEA AMR ARE 41.1.2 Bia Ri. 4.1.2 ABLSE ASE ITT HEHE A EPRI ETRE 70% , ATT REA OLS GY WT Bie HRAHAKA. PULSAR EAE, POURRA aL ESS A. DR FR IBLE BRA 83 A DOSER E IE MIETT PRE, FE ARTEDUBMET A LEE. BEIGE, SA ARIE ARS MEISSNER. ORB AY DURES — BART BOE ESN, SE EAA, de T RSE WHE. PRR TEATS LE RDO IRR «GLUE AK MOREE ARF RAR HE Be tH, Ze OU ise akc (BLA T We ok ah» 4.1.22 Bi 5 42 BARR # MOl-1 AR PLESRARS SH RK A, WAAR ARAK, PKA MARS Aalst 3 Hea 4 BRENT 325MW (ARK 20°C) ek 30001/min ea A AFSCILTRAUAA A Moe et EARHORASH: EA 5.34MPa BE 268.1°C FE 0,995.ECEPDI 30-H000902C-4101 ERAS RGU Revd Chet AOE tit 1905.378¢h PAE OBAS FED 0.732MPa we 253.5°C AUR EE 2Vc YON ELE 31°C HUE 0.00574MPa EE 220°C PRE AEE 10800KI/kW.h PHRMA DEH REM RE 869mm. # M012 ARMNGMRKSR BERD TORR 1410.5th WED ‘aia PONL SS BTR 4 BA Ba BUR BEEAN Tal: i 3s BR 5s WH FPL 20s 4.3 Ai ce 3. AT 5.1 AD Gey SAL ERARS ERARS ADL — MABE ELIE, PRE ASE TRE RE A, Fe A LT AE BR HBR HE RAGA BARE ADL. ERUPT MRAM AR: a— hs 3) —MEMLAR-Ae BBLS TF 149°C.ECEPDI '30-H1000902C-J101 ERK RAAB Revd C25 b— ASS) — iL A AER 149°C. S12 ABLE RS AALS ASAD BSH ATLA ist. BOE Eo ASI SHA, CREAM ARG: ALARA DEAR, CME FRAGSEAERE A. 5.2 TRAE TER ARIELI, 325MW HEAT, RARER 1905.378vh WA, 1826.971th HAL ALEA RE, 74.1030h HRS] MSR. AEE MEAT RE KF, AKGEP TARE BD OAK BSS HBE ZK. 5.2.2 FUL BRB MAE EITM, AULA OM AAA. Hi RSE Bait HS KS. SRAMOT ORS ALITAN. SAILEMARA, RRR DALAL H, SBS ADI. RALPH, ITEM FR SR HET AVA Gy BC TR EIR « BOE BE HN. 5.3 SPIE WIT 53.1 ERARS FULBOL, RARE SEE 2015vh GRATE) ZAR FE. SF 2630h PARAL AEE SAT, 1410.5hh ABEL PUL BR EEA RE 5.3.2 MLR a. Bh Gea BE BREDA, MARAE MAA bE AA BEE SBE RAK HE Hh PRS ESP RRR AK REST, BREST BY FRA BIS c. AMLBEDL SACULBLALEL, TAPE LER IIT A, FB PEATE DS BA OS PLA A AB STAT FA SALA Gk a BU FB TY, AGEN 9.3.2.0 PHS. MIA AT BI BHO, RASS Be UTS BRA BMEECEPDI 30-H000902C-H101 ERALABRR RT Revd C26 BEARS BUA, RUN SFE AUK DIS F KARAS 5.4 fEBL os 5.5 MERE eA 5.6 FEHB EM 5.6.1 Biz EAR ALE Hi eu EMT, = TALES CREAR AUER AR AE) CREERARLA RRASE, EEK AGREES RAE RARE EHP ASE, ROUNA MBH i. AERA LILA HE RARER. EME TMM S AR LR ES AMAAL, BK EAL AFM SH. RBS ERE ALK Wal ak LH ti ST AE AE Hs 2 ALG HA a PK HE fil. 5.6.2 PARE BA PATH POLAT FRENTE RAB GEOL BLA, HRS AS ASPHBA RTE 2 SHA CHASHMA NUCLEAR POWER PLANT PROJECT UNIT-2 re ERA REBARHAB Title MAIN STEAM AND TURBINE BYPASS SYSTEM MANUAL (DMB) ROR AEST PRGA RTE East China Electric Power Design Institute ‘454/281 Complied by #5 Index No. 30-H000902C-J101 Ef Si Compiled by oie oot SIP. RK Bei 8 Checked by Heit fared wR GAL amorf Reviewed by ee Approved by ‘alECEPDI 30-H000902C-s101 TRALARRRRAT Rev. A C61 6. RAE 6.1 Fee 6.1.1 RACE HIE LRARGTNERALERBRARAKR AM, EAB). ERB ALITTLE Sa SR BS: RA AS AR AR Ok 6 ZEAE ak EE TE BRAK. SRK RRA TRAE, TKR RAMI, WALI yA POM CARE Ha) A BA A OB 5 AT AR Th ea a Hk PTA H. SOK REY, RETO LM EES S RRS. 6.1.2 FARA PRIA. AAAI, DRT ADZEE RH RAR EE RAR SBR, SORA AOR Be Ge SB) ERE EAT IE AL SLL AR BARS BIS. PEER MRT RE. FERLGRAT ATR. ln: FRADE DBE EMS SHS VERSA, FLINT BM ERA DRAMAS SB) DEH. ae EE. WEAR MSR RSP, RET AAS, KLM MSR BREESE RE (RTC) #44. (LARA FW FE AREY CUNT] DEH Hil. LB) AI BRE ROALD Be ee A SRA A SAE TT {ESB UE. 6.2 ye oe 6.3 SA TEA 64 PORTA Ris NEE BRS (SRC BH SRE VK4106 Bi RE Hi eat VK4108 BRK LES Seba VK4112A, Bik esti eile VK4112B UK RS HeddaECEPDI 30-1000902C-J101 EMAL BM RST Rev.A C62 6.5 PASAT AAR BARS (SIBCD BK Ra PI4109A, ERAER A EA Heli PI4109B EPR BRD setae TR4102A, ERAS A AB EE Seestt PIAA TAME A TAR eat | PI411B Rt BEARD sgt PI411IC. MRL CMYUED Seb PID MRL DMARD eet FI4103, MSRA AIB 2H Seba PI4110 MSR A FB UE D eat TH4103, MSRA AB 38H Sable PI4116A, ARFEALEYUB) A. BATE I Reba PI4116C (REALE C. DHEA Pe PI4117A, (CEHLREAM A. BRA Sb PI4117C (REMLEAIA C.D BEN Hebe PI4118 FARE Lae TI4105 FREES seth TI4106A, SSR HERURA A, BBE Seb TI4106C RH HGR C. Dia Beat 6.6 AT RY 6.6.1 FAL BS} a BIT SERRE IS BL PAS, LR EBL K HA RIA EEA Ee VEE BE LE A 7k a TEE OR EARS AE RS, RK ABE. PEM ETM, BK DRAGS, — LRA TAR PS BEE TA SI, HELTER BR NTT FF AG 8 BT SER TiC GLE 5 Si EAE BAL BRL Ak PLE FP JS EBT 2—5 BD, HERTZ 6.6.2 ARG BSE EBLE AT ERARGRMEE THAT HRSA, AERO AEAEIE,ECEPDI 30-H000902C-J104 ERARHMARRBT Rev A C6-3 6.6.3 Ba Li eietT EAC PD EE RLS ELS, A RCTL POL HS DLS Be HES BARE. ERA IAN, —ARABATA, AULBHMNE BRA, HibtaT FRARESOKAT AR ARASH EARESNS RAB AAA, SYCCOLBEMIS, AER LAUT ERAT IT 6.7 NAR AAT 6.7.) REE SREB MARE AR, TRE L RIT IF SRE EAE AB, MSR ACHR 6.7.2 RHE 2OVAC Hs A RE 220VAC Hib AVA EBA A I ee on, RA 22OVAC 4H] LAS SSBC PS FS HL, TAT I LH RABE, BS BAT IF 6.7.3 RE 380VAC Bh) Hai 380VAC HAMRAS BM AMA, AEM, BME EE SRM. AREA BRIN. (LAR, PRAT LUBE RE arn. RRAeK) LB 2 SH CHASHMA NUCLEAR POWER PLANT eel Title ‘$a! @81] Compiled by PROJECT UNIT-2 ERA RGRAREBB MAIN STEAM AND TURBINE BYPASS SYSTEM MANUAL (DMB) BAT Bee Me SRB ARH East China Electric Power Design Institute 42% 5 Index No. 30-H000902C-J101 $a No |P|C]2 oe He Compiled by RK Checked by HK Reviewed by WOE Approved by E 0 1 0}4 SIGN ad wood. 5.4 TRA mp et Strb gers BM v0 ah Pa FB aS . [Internal No.ECEPDI 30-H000902C-J101 ERARAM RARBG Rev.A C74 7. BED 7a FA 8. Hee 8.1 FBR ERIE Bit, ERRA RA MAEM. HFA RE RRR, BRAEMAR, Bit, REP SM BRAM, FB cn fiers ERR PVA LR BREA IRAN FE HEP OS OT EB HBT CEE EAU YS AU AR EE AY EAE. ERA PUL RO SH ERA eA AA, A He TT A 8.3 AUREL SRGERAMA MEER MRT Kee. Auk, PR BE. MAE, Die ati RUS AE. 8.4 “FER HEP Wie A. 8.5 “Bie EP “Bk” BPE eT SHUN MAT eR A. 8.6 et AT €/V2TMABRM AE, MAS AMA he. BEEN GA RA I.AEB) LE 2 SH CHASHMA NUCLEAR POWER PLANT PROJECT UNIT-2 th ERA RB RSI Title MAIN STEAM AND TURBINE BYPASS SYSTEM MANUAL. (DMB) How WA Boe REA BRAD RABE East China Electric Power Design Institute $a 88 Compiled by WHF Index No. 30-H000902C-J101 picja[1 7p melo o sfe o 1 ofs sla x] [Ae No. Rw Awtkthoy yy Compiled by eK aid wow, 5:6 Checked by neice ARK spt Birt ersrs iit BB mS oS ames rams ‘| IS. C.No. HInternal No.ECEPDI SEMA RRA 9. PARR Sa 10. fifa 1) H000902C-J101-01 ERA RHBRARED 2) HAE FARE Hs LR, 3) WARP -RERAWELIR 30-000902C-J101 Rev A CoTitle RRR TE 2 SA CHASHMA NUCLEAR POWER PLANT PROJECT UNIT-2 RARE RRR MAIN STEAM AND TURBINE BYPASS SYSTEM MANUAL (DMB) Chapter! Summary BRAD RH East China Electric Power Design Institute $4515) ] Compiled YRS Index No. 30-H000902C-J101 HH No. P c afi zo malo o ife ot ofs sfon ed eat Compiled by Matt or BRB We Siew ov.sh Checked by eB dn mph LAR ZG Reviewed by ee Approved by Poa Fl soorcofps od iS ARS IS. C. No. Internal No.ECEPDI 30-H000902C-101 ‘Main Steam and Turbine Bypass System manual Rev A _El-l 1. SUMMARY 1.1 General Main Steam and Turbine Bypass System This is a unit system 1.2 Contents Chapter Title Reference Rev. 1 [Summary PC217DMBOO1E01045GN|_A Li IGeneral 1.2 {Contents 13. lUpdated Revisions 2 [Function PC217DMB002E01045GN]_A 2.1 [Description of Function 2.2 ISafety Function 2.3 [Scope of System 8 |General Design PC217DMBO02E0104SGN|_A But [System Design Criteria 3.2 [Equipment Design NA 3.3 Choice of Materials - Construction NA 4 ISystem Description PC217DMBOO2E0104SGN|_A 4.1 |Description 42 IData Sheet 4.3 [Layout Later 5 |Operation PC217DMBO02E0104SGN|_A 5.1 [Start — up and Partial Load 5.2 [Normal Operation 5.3 |Abnormal Operation 5.4 [Shutdown Later 5.5 lOther Operations NA 5.6 |Control Principles Is H&C PC217DMBO06E01045GN]_AECEPDI 30-H000902C-101 Main Steam and Turbine Bypass System manual Rev. A E)2 6.1 [Control Basis 6.2 logic Diagrams Later 63 JAnalog Diagrams NA loa Controls Available for the Operator los [Information Available for the Operator 6.6, |Operating Principles 6.7 !Power Supply Failure Analysis 7 \Safety Analysis NA A 8 [Maintenance PC217DMBOO7E0104SGN]_A 8.1 [Access and Provisions for Access 8.2 [Preventive Maintenance 8.3 |Corrective Maintenance 8.4 [*On-line” Maintenance NA 8.5 |“Off-line” Maintenance 8.6 [Spare Parts 9 Lists Later A 10 Flow Diagram PC217DMBO09EO104SGN| A 1.3 Updated Revisions Revision A.A C2 SA CHASHMA NUCLEAR POWER PLANT PROJECT UNIT-2 a ERAR A RSS Title | MAIN STEAM AND TURBINE BYPASS SYSTEM MANUAL (DMB) Chapter 2 Function Chapter 3 General Design Chapter 4 System Description Chapter 5 Operation ERB BE East China Electric Power Design Institute Sait) #81") Compiled by HRS Index Ne 000902C-J101 $i No. $i fh ye compteary Phekaibey tase BRB Wu Jaw ob Checked by ee Hh peut LP i Reviewed by i rt T3ty bi3 we Approved by (Pha Fr_ seca, A Fa SS Aree Ss linternal No. S.C. No. r[cl2fi 7p malo o ate o 1 ofaECEPDI 30-H090902C-J101 ‘Main Steam and Turbine Bypass System manual Reva E21 2. Function 2.1 Description of Funetion 2.1.1 Main Steam ‘The Cl main steam system connects the NI terminal points to the turbine stop valves, the dump steam lines fo the condensers, the live steam section of the Moisture Separator and Reheater (MSR), and auxiliary steam system, 2.1.2 Turbine Bypass The turbine bypass system to the condensers performs the following functions: Function 1: The system should fulfill the start-up requirements at any condition (start-up at cold, and hot states) to improve the start-up conditions and to reduce the steam exhausted to the atmosphere. Especially it is essential for hot start-up of the unit, to increase the temperature of the main steam and shorten the start-up time. Function 2: Maintain the load reduction rate of the NSSS less than 10% step change or $% ramp change per minute to avoid reactor emergency shutdown following a turbine step load reduction to more than 10%or load rejection. Function 3: Maintain the primary coolant temperature at the no-load conditions, during hot shutdown of reactor. Function 4: Allow primary coolant controlled cooldown from hot shutdown conditions until startup of the reactor residual heat removal system. Function 5: Avoid actuation of the steam generators safety valves following turbine trip or reactor trip. Function 6: Under 220kV side breaker circuit of main transformer trip, with the help of steam dump system, power plant can operate under housepower condition. 2.2 Safety Funetion The CI Main Steam and Turbine Bypass Systems are not classed as being associated with any nuclear safety function, 2.3 Scope of System The System includes all piping, valves, instruments, control and other components required to perform the functions described in paragraph 2.1 The specific system boundaries and interfaces are defined on flow diagrams H000902C-1101-01.The interface between the ECEPDI and SNERDI is one meter outside of the turbine building. The equipment boundaries are the high and lowECEPDI 30-11000902C-J101 ‘Main Steam and Turbine Bypass System manual Rev A E22 pressure turbines, and 2nd stage reheaters and condensers. The interfacing systems are: Auxiliary steam system and the steam connections of 2nd stage reheaters. ‘The interface between the EDEPDI and turbine manufacturer is at the inlet of the turbine stop valves. 3. General Design 3.1 System Design Criteria The main steam pipework is designed to distribute, under maximum working conditions, 2015th of steam at 5.34MPa(a), 268.1°C to the turbine and MSR. At periods of turbine bypass operation 1410.5t/h is distributed to the dump steam pressure reducing valves, The guaranteed maximum working condition of the turbine is 325MW output with circulating inlet water temperature 21°C. The pipe bores are chosen in order that the maximum steam velocities do not exceed 5Om/s.Specific equipment manufacturer’s data is provided in Table MO1-1 and MO1-2 in paragraph 4.2 The systems design is in accordance with the Technical code for designing fossil fuel power plants (DL 5000-2000) and Code for design of thermal power plant steam/water piping (DL/T 5054-1996). 3.1.1 Operating Requirements This system provides steam in the quantity, quality, pressure and temperature as required at various operating loads from start-up to the maximum guaranteed output, ‘The following heat balances are attached in paragraph 10. Unit Heat Balance—capability condition Unit Heat Balance—max guaranteed rating condition Operations in the Start-up and Shutdown modes are described in Paragraph 5.0 3.1.2 Design Requirements The design basis for the MS System is provided in the Unit Heat Balance with capability of functioning at Maximum guaranteed output. ‘The design data for the turbine bypass system valves is given in Table MO1-2. ‘The design data for the turbine is given in Table MO1-1.ECEPDI 30-H000902C-J101 Main Steam and Turbine Bypass System manual Rev. A E23 3.2 Equipment Design NA. 3.3 Choice of Material & Construction NA 4, System Description 4.1 Description 4.1.1 Main Steam 4.1.11 Piping ‘The CI MS piping is designed to convey MS from NI terminal points to the T-G Main Stop Valves (MSV) for all operating conditions from start-up to turbine max. guaranteed output. ‘The steam leaves the NI terminal points via two 660.4mm O.D. lines which are combined in to a 660.4mm O.D. common steam manifold. From this common steam manifold, two 660.4mm O.D. lines connect to the turbine main stop valves ‘The MSVs are connected directly to the turbine control valve, the primary function of the MSVs is to quickly shut off the main steam flow to the turbine under emergency, as well as normal, shutdown conditions. Each MSV is provided with a bypass valve which is used to warm up the turbine during cold start-up and balance the pressure on both sides of the stop valve disc before opening. Each turbine stop valve is provided with a strainer for protection against entrance of crud. The control valve admits steam to the turbine regulate the steam flow to match load requirements. 4.1.1.2 Drains Later 4.1.2 Turbine Bypass 4.1.2.1 Piping The turbine bypass is designed for 2 dumping steam flow of 70% of the Max. MS. flow, allowing turbine for house load operation from full load with a small amount of steam release to the atmosphere. The turbine bypass system is composed of four steam lines (each 273mm O.D.) branched off from the steam header (660.4mmO.D.), which is connected by one lineECEPDI 30-H000902C-J101 Main Steam and Turbine Bypass System manual Revd E24 (559mm ©.D.) to the main steam manifold (660.4mmO.D.), four manual operated isolation valves and four hydraulically operated pressure reducing valves, discharging (630mm O.D.) into the condenser flash boxes. The four manually operated isolation valves are manually operated in the field, it should be fully opened during normal operating. ‘The reducing valves are arranged in parallel so thet, when combined, the required bypass flow is produced. This arrangement minimizes steam bypassed to the condenser if a valve opens accidentally or sticks open, so preventing reactor uncontrolled cooldown. The steam is discharged into four desuperheating flash boxes, integral with the condensers. Desuperheating water is taken at the condensate booster pump discharge ‘manifold and supplied through four spray valves. 4.1.2.2 Drains Later 4.2 Data Sheet Table MOI-1 Turbine Main Technical Spet Type Indoor, tandem compound, intermediate moisture ications removal and reheat, saturated steam, condensing reaction turbine Model No. Number of Casing 3 Number of flow 4 Output Max. guaranteed 325MW (Cooling water temperature 21°C) Working speed 3000r/min Direction of rotation Clockwise when viewed from turbine towards generator Steam condition at main stop valve inlet: Pressure 5.34MPa Temperature 268.1°CECEPDI 30-H000902C-1101 Main Steam and Turbine Bypass System manual Revd EDS Dryness 0.995 Rated flow 1905.378vh Steam condition at reheat stop valve inlet: Pressure 0.732MPa Temperature 253.5°C Design basis cooling water 20°C temperature Max cooling water temperature 31°C Exhaust pressure at rated output —0.00574MPa Final feed water temperature 220°C Heat rate (guaranteed) 10800kI/kW.h Electro hydraulic control system type DEH mode Last blade height 869mm Table MO1-2 Turbine Bypass System Data Sheet Total steam flow at rated pressure 1410.5t/h Rated pressure upstream of valves Later Number of pressure reducing valves 4 sets Type hydraulically-operated ‘Max. operation time: Quick opening 3s Quick closing 5s Modulated opening or closing 20s 43 Layout Later 5. Operation 5.1 Start-up & Partial Load 5.1.1 Main Steam Start-up of the main steam system is a period of critical operation of steamECEPDI 30-H000902C-1101 Main Steam and Turbine Bypass System manual Rev. A E26 , the operator must comply with the recommendations and limitations of the tur SG and T-G manufacturers. The starting. procedure will vary depending on the metal temperature of high pressure cylinders. The following types of starting conditions may be defined: a— Hot start, This is a condition wherein the metal temperature of the first stage of high pressure cylinders is higher than 149°C. b— Cold start, This may be defined as the condition in which the metal temperature of the first stage of high pressure cylinders is lower than 149°C. 5.1.2 Turbine Bypass The turbine bypass system is either automatically controlled in the primary coolant average temperature control mode, to maintain a programmed temperature according to turbine load, or manually controlled in the steam pressure control mode, to maintain the pressure in the steam manifold at an adjustable set point, 5.2 Normal Operation 5.2.1 Main Steam During max load operation of 325MW, 1905.378Uh of steam is produced by the steam generators, A total of 1826.971Uh passes to turbine stop valves, 74.103t/h to the live steam section of the MSR. Under normal running conditions, low level in the drain pockets, drainage flow is controlled by the steam traps. 5.2.2 Turbine Bypass During unit steady-state operation the pressure reducing valves are normally closed. The bypass system is in the automatic control mode. The manual-operated isolation valves, up-stream the pressure reducing valves, are open, Upon closing of the turbine inlet valves, the pressure reducing valves automatically open upon an unbalance between reactor power (primary coolant average temperature) and turbine load (pressure sct point claborated from a steam pressure measurement downstream of turbine first stage). The valves open one by one, fully or modulated, according to the unbalance signal magnitude. The valves retum fully closed when reactor power matches turbine load. Injection of desuperheating water is automatically controlled, 5.3 Abnormal Operation 5.3.1 Main SteamECEPDI 30-11000902C-J101 Main Steam and Turbine Bypass System manual Rev.A E27 Turbine Trip Operation. Following a turbine trip in case of 2015v/h (Max. flow) of steam is produced by the steam generators. A total of 263U/h may be vented to atmosphere via pressure relief valves and 1410.5th to the condensers via the turbine bypass steam system, 5.3.2 Turbine Bypass a. Failure of Power Supplies In the event of loss of power supply, all the steam pressure reducing valves close. b. Failure of Condensate Supply In the event of loss of condensate in the common pipe to the spraywater control valves, all the condenser steam pressure reducing valves close. ©. Turbine Trip from High Load In the event of a turbine trip from a high load all the steam pressure reducing valves open and then bypass steam will pass to the pressure reducing valves to the condenser under modulating action, d. Load Rejection to House Load In the event of a load rejection from high load to house load, the system would operate as described in 5.3.2.c. In the event of a load rejection from low load to house load the system control would be under the modulating action of the pressure reducing, valves to the condenser. €. Loss of Condenser Vacuum In the event of loss of vacuum, the condenser steam pressure reducing valves will close or be prevented from opening, 5.4 Shut Down Later 5.5 Other Operations NA. 5.6 Control Principles 5.6.1 Drain Pots Level Control During normal plant operation the main steam system is operated from the main control room where all necessary controls and displays (alarms and indicators) are provided. The conventional island main steam system comprises the steam manifold whichECEPDI 30-H000902C-N101 Main Steam and Turbine Bypass Systerm manual Rew A B28 accepts two steam inlet supplies from the Nuclear Island Steam Generators. The main steam manifold is provided with condensate drain pots. As the volume of condensate produced various substantially during start-up, normal running and shutdown, both manual and automatic condensate flow control are provided at each drain point Each main steam line drain pot level control valve is manually controlled from the main control room or automatically controlled by a drain pot high level switch 5.6.2 Turbine Steam Bypass Valves Control Turbine steam bypass valves are automatically controlled by the steam bypass control system referring to the vendor’s instructions.Pew LE 2 SHA CHASHMA NUCLEAR POWER PLANT PROJECT UNIT-2 ie ERALEM RAB Title | MAIN STEAM AND TURBINE BYPASS SYSTEM MANUAL (DMB) Chapter 6 1&C PRED BHB East China Electric Power Design Institute ‘a%1881] Compiled by ‘ Index No. 30-H000902C-J101 Sep es No. oi ttl : Compiled A Kony FX Soop od ceeae he fe he 70%. 18 we Me oey ets Woy keane rip Reviewed by oe Approved by Pea AL peo eo IS. C.No. internal No.ECEPDI 30-H000902C-J101 Main Steam and Turbine Bypass System manual Rev.A E61 61&C 6.1 Control Basis 6.1.1 Level control-logic The condensate drain pots are provided in the main steam system, and an additional drain pot is mounted on the lower point of the main steam line for removing the condensate continuously from the manifold and pipe line during start-up, normal running and shutdown, both manual and automatic condensate control are provided at each remove point. Each drain point has a large bore drain pot equipped with level switches which interlock with the solenoid to control the pneumatic operated drain valve. Also, the remote controls in the main control room are provided for the operator to control the solenoid of the drain valve. The level switches mounted on the drain pot shall also initiate alarms in the main control room on high water level in the drain pot, 6.1.2 Indication and control-analogue The instruments such as thermocouples, RTD’s, flow orifices and transmitters are provided in this system which provide signals to the main control room for indication and to the plant computer for display and to the annunciator for alarm. The detail arrangement will be supplied in detail design. Some of the transmitters are used for control system. For example, the pressure transmitters in the main steam manifold provide signals to the NI steam dump control system; the main steam pressure transmitters after turbine control valve provide signals to the DEH, the control Loop and the primary Loop. The detail indication will be also supplied in detail design. In the MSR system, the motor operated valves and pneumatic operated valves are equipped which controlled by the RTC controller. The hydraulic control intercept valves before the admission of the LP turbine are controlled by the DEH controller. The power operated turbine bypass valves are controlled by the NI steam dump control system and the positions switches provide signals to the plant computer. 6.2 Logic Diagram LaterECEPDI 30-1000902C-s101 Main Steam and Turbine Bypass System manual Rev. A B62 6.3 Analogue Diagram NA 64 Controls Available to the Operator MARK (Refer to C1) DESIGNATION LOCATION VK4106 drain valve control board VK4108 drain valve control board | VK4112A drain valve control board VK4112B drain valve control board 6.5 Information Available to the Operator MARK (Refer to C1) DESIGNATION LOCATION PI4109A main steam line A pressure board PI4109B main steam line B pressure board TRAIO2A main steam line A&B temperature board PISIA HP cylinder admission A pressure board PI4111B HP cylinder admission B pressure board PI4I1IC HP cylinder admission C pressure board PI411D HP cylinder admission D pressure board FI4103 MSR A&B steam flow board PI4i0 MSR A&B steam pressure board 14103, MSR A&B reheat steam temperature board PI4116A LP cylinder pressure before inlet valve A&B board PI4I16C LP cylinder pressure before inlet valveC&D board PIQUA, LP cylinder pressure after inlet valve A & B board PIan7C LP cylinder pressure after inlet valve C & D board PI418 bypass steam pressure board T4105 bypass steam temperature board TI4106A, bypass dump steam A&B temperature board TIs106C bypass dump steam C&D temperature boardECEPDI 30-H000902C-1101 Main Steam and Turbine Bypass System manual Rev. A E6-3 6.6 Operating Principles 6.6.1 Start-up operation for Cl part When the main steam is supplied from NSSS to Cl main steam system for warming up the pipework, the drain pots shall remove condensate continuously from the manifold and the pipeline through the pneumatic operated valves in the drainage After completion of warm up and initial loading of the system, the drain valves will be controlled automatically. The drain valves remain closed during normal operation but in the event of excess condensate in the drain pots, the level switch will drive open the appropriate valve and activate the drain pot high level alarm. The drain valve will be closed on the low water level in the drain pot or 2~5 seconds time delay after open. 6.6.2 Shutdown Operation for CI Part ‘The main steam system remains in operation until all steam supply demands on the system have ceased due to CI unit shutdown. 6.6.3 Operation in Case of Incident and/or Accident Following a turbine trip or rapid major load reduction, the turbine steam supply is diverted to the condensers by the turbine bypass valves under steam dump control system, In the event of “condensers not available” under steam dump conditions, the turbine bypass valves are closed automatically, and the steam produced by the steam generator is vented to atmosphere through the steam generator atmospheric discharge valves or safety valves. When the turbine trip, the steam line drain valves will be opened. 6.7 Power Supply Failure Analysis 6.7.1 Lack of control air Lack of air supply will open the pneumatic operated valves in the drain line of the drain pots. Failure of air supply will close the pneumatic operated valves of the MSR admission. 6.7.2 Lack of 220V AC control power Failure of the 220V AC supply causes loss of all remote indication. Failure of the 220V AC supply causes loss of power to the solenoid of the drainECEPDI 30-H000902C-5101 Main Steam and Turbine Bypass System manual Rev.A__E6-4 valves which vent the air supply of the pneumatic operated drain valves to lead them open. 6.7.3 Lack of 380V AC power supply This supplies the power for opening and closing the motorized valves. On loss of this supply, the valves will not be operated from the main control room, locally or automatically. However they can still be operated by valve handwheel.BAB e) LH 2 SA CHASHMA NUCLEAR POWER PLANT PROJECT UNIT-2 wal ERA RAR AR MS Title | MAIN STEAM AND TURBINE BYPASS SYSTEM MANUAL (DMB) Chapter 7 Safety Analysis Chapter 8 Maintenance ER BARHBE East China Electric Power Design Institute $6181) Compiled by HHS Index No. 1000902C-J101 oo 7fe ot ale slo a Me tl of Compiled by Phaidon bdo BK WaJin 56 Checked by ifn rat BPE eee ge Fakiert Phare Fl~ snerasins PaaS PA aS IS. C. No. [Internal No.ECEPDI 30-H000902C-5101 Main Steam and Turbine Bypass System manual Rev. ETL 7, Safety Analysis NA 8 Maintenance 8.1 Access and Provisions for Access The main steam and turbine bypass systems are designed for continuous and safe operation. These piping systems are arranged to connect the steam generator to the turbine-generator in the most practical and economic manner possible. The necessary routing and support of large, high pressure, piping does not always result in configurations that permit easy access. Therefore, platforms and removable hatches are provided for access for inspection, testing and maintenance of valves and instrumentati n 82. Preventive Maintenance Preventive maintenance of the Main steam and turbine bypass Steam Piping Systems should include regular inspections of all pipelines, valves, instrumentation, pipe hangers and steam line drain provisions. The main steam and turbine bypass system pressure reducing valves and controls should be especially checked and observed for proper operation, including shutoff. These regular inspections should be made during operation and shutdown periods, 83 Corrective Maintenance Corrective maintenance is required when equipment has to be removed from service for repairs during non-scheduled outages. Therefore, special supervision and attention to detail of all inspections, tests and maintenance should be exercised to prevent or minimize unplanned maintenance outages. 8.4 “On-Line” Maintenance NA. 8.5. “Off-Line” Maintenance Off-line maintenance refers to repairs and adjustments that can be performed only during plant shutdown, It covers all maintenance that is not part of the On-line maintenance. 8.6 Spare PartsECEPDI 30-H000902C-1101 ‘Main Steam and Turbine Bypass System manual Rew A E72 Adequate spare parts or replacement components should be stocked such that necessary repairs may be efficiently made during planned outages. The ‘manufacturer's recommended spare parts list is the basis for selection.RAK) Le 2 SH CHASHMA NUCLEAR POWER PLANT PROJECT UNIT-2 Pr ERA RSMAS B Title MAIN STEAM AND TURBINE BYPASS SYSTEM MANUAL (DMB) Chapter 9 Lists Chapter 10 Flow Diagram AER DR BE East China Electric Power Design Institute Suh) Compiled by HERE Index No. 30-H000902C-J101 ®Blelcj2l1 7pm slo o 9fe 0 1 of4 sjon Bit! She Compiled by Stier le RK Wein 0. 6 Checked by Reedley cep eerste | cas c c esaiout see a RSE neta: 083 ' vor 4 he ade gids fe te loci Sof FRNA ie wor || evs ele lms |e oo Le a DD List CHIN etecTR PorER DESIGN InstrUTE 0 on ‘HASH NUCL POWER PLANT PROLECT biskSEEEEE | UNT-2 — = PERI ERE [orn] _ MAIN STEAM AND TURBINE BYPASS SYSTEM SHE TATE ie [ese Tela au(senso) 1 Z I 3 I 75) A G0a-0} cv Ww ee —----———— 808a7eW T [7s a40r 7 Lisoon | 268.1T 1 @q—Par teen) 2783.3H i HH | 0.9950x Pp 173M @ | 2 x DFLP e7e.1H pez an ® i I2619.6H 0.9340xX | 2474.1H 2587.9H 2665.2H 281 | 1ose30zu] 6-3s80XT 0. 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I ' | | — “nota a | . reezew lastw eet III ees Disc) —evesean ; 1 i | @ag eee | 79308" i \ | I | Gxeie-cr eine] EB SoeOF TF Siey ht vaare | | ! l REnEATER t 338.1h- | 268z.0H) | \ I | i i ; I \ | \ : PERE Lezapi2 1 4. \ \ ' ‘ 2521 eH eee ase waxe-ur | t | i r | 1 i \ ! \ | | aassw | " ee3eW layin | 382.08 Li ohne eee 1 Be7e4w 0790 piesa | L_ oH) Veen «= beoocorl desire = Cageesaid @ 0.02534 6. o8ear| 0.754F 219.17 1905378W ‘941 .Oh es.21 ; 138.17 268/38 ait : reentry yeaa aee-er 7 I a lle sii ama secoe A | FANUASEMBR RRR ROAATS. ac HAE «soraan | AREAS tapes Eee tet BRED | aK azsooom = RE HL Tc4F-869 mm S.34MPote) 268.4°C — 0.00574MPota) LRARAT 2 PR 167 RA ERR U3. — ~ ~zagesaw (~ 2860-74 1 g 677 14.2H, 2 xX DFLP 1o60725W 0, S300xT 0 [2403.74 2503. 1H| 2600.7H| |0.00947F 0. 0256P) 0.0729F| 0. 9500x! 0 .9730X) | I ! | | \ 1 ! 0.0238 o.712P | | I 1 | Tassw) } Sia ai I \ 1 TEE | 1 7 _4 \ ee is | q \ 30 i ! ! e1W essaW | a74.tn {3e1.3n | on] (31363" [53072 Lssezew |__48! 2503. 1H 2600 7H 2 | ! I i | 5). Aged ~] eet 26.11 2 2763.94 oe 3753 34 2679. 1H 0.9340x dane atta I cig! B21 1 | "173" | ar | | 1 ! I | Soa ee aa = aN 7y 727534 t79ew | Tras.th 2783.34 187490W ape pee I \ | i | | aasow |! : | ees.+n {I 1997530, tzoizaw | |___p59zow 2521 -oHl 2624. 4Hl Zeae.onl 0.740P| 1 569P 2.387F | 218.71 1as0sagW ‘938. 3h te90489 ( 2783.3 310243 EN237 kI/CKW.ND | PANTFASWARR TRO AARS, 2 (ER 967s acme AER 2H = kg/h = MPo(o) or b= ku/kg ARE ~ esooww aaa KR sat i | Te4F-g69 mm i 4 AISKW 5.340MPoto) it wore BK ° korn HE 310243 KW 5 SERADELR 325000 KW 268.1°C 5.34MPa(a) 268.1°C LeRR AT 0.00947MP ata} BR) ROAR 0,00574MP ota)