Download as pdf or txt
Download as pdf or txt
You are on page 1of 78

Research Partner:

Training Manual on Construction and


Demolition Waste Management in India
for Cities and Towns

Implemented by: On behalf of:


This page has been intentionally left blank
Training Manual on Construction
and Demolition Waste Management in India
for Cities and Towns

March 2017
Imprint
Published by
DEUTSCHE GESELLSCHAFT FÜR INTERNATIONALE
ZUSAMMENARBEIT (GIZ) GmbH
Registered offices: Bonn and Eschborn, Germany
Resource Efficiency and Sustainable Management of Secondary Raw Materials
B-5/1, Safdarjung Enclave
New Delhi 110 029 India
T: +91 11 4949 5353
E: info@giz.de
I: www.giz.de

Responsible
Mr. Uwe Becker
E: uwe.becker@giz.de

Authors
DEVELOPMENT ALTERNATIVES
Achu R. Sekhar, Krishna Chandran, Vaibhav Rathi
Advisors: Dr. Soumen Maity, Dr. K. Vijayalakshmi

Reviewers
GIZ
Dr. Abhijit Banerjee, Dr. Rachna Arora, Uwe Becker

Research Partner

New Delhi, India


March 2017

Disclaimer: All information/data contained herein is obtained from authentic sources believed to be accurate and
reliable. This report is based on data and information gathered by conducting consultation with stakeholders and
experts, data made available by municipalities, government agencies, and industry/industry associations, as well as
secondary desktop research, on-ground survey, and analysis. Reasonable skill, care and diligence have been exercised
in carrying out analysis and report preparation. This report should not be deemed as an undertaking, warranty or
certificate. It is prepared solely for Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH and its
knowledge partners, and should not be used, circulated, quoted, or otherwise referred to for any other purpose, nor
included or referred to in whole or in part in any document, without prior written consent.

2 Training Manual on Construction and Demolition Waste Management


Contents

List of Tables .............................................................................................................................. 4


List of Figures ............................................................................................................................ 4
List of Abbreviations ................................................................................................................... 5
Preface ....................................................................................................................................... 7

1. Background on Construction and Demolition (C&D) Waste ............................................... 9


2. Highlights of C&D Waste Management Rules, 2016 .......................................................... 17
3. Inventorisation of C&D Waste ........................................................................................... 27
4. Collection, Transportation and Disposal of C&D Waste .................................................... 30
5. Processing and Utilisation of C&D Waste ........................................................................... 35
6. Tendering for C&D Waste Processing by Third Parties ...................................................... 41
7. Monitoring and Supporting Policies .................................................................................... 46
8. Best Practice Examples from India ....................................................................................... 48

Annexures
Annexure 1: Preferential Procurement Policy – Ahmedabad .................................................... 51
Annexure 2: Sample Construction/Renovation/Demolition Permit ......................................... 54
Annexure 3: Products made from C&D waste ........................................................................ 56
Annexure 4: C&D Waste Management Rules 2016 ................................................................ 60

Training Manual on Construction and Demolition Waste Management 3


List of Tables
Table 1: C&D Waste Generation Data from Selected Indian Cities ................................... 13
Table 2: C&D Waste and its Potential Uses ....................................................................... 15
Table 3: Estimated Demand for Soil and Aggregates and Potential Generation from
C&D Waste ......................................................................................................... 16
Table 4: Summary of all the Forms Attached to the Rules .................................................. 19
Table 5: Utilisation of Processed C&D Waste .................................................................... 39

List of Figures
Figure 1: C&D Waste Generation and Major Components .................................................. 9
Figure 2: Typical Composition of C&D Waste in India ..................................................... 10
Figure 3: Unauthorised Dumping of C&D Waste .............................................................. 11
Figure 4: Mixing of C&D Waste with Municipal Solid Waste ............................................ 12
Figure 5: Schematic of Current vs. Ideal C&D Waste Management Processes in India ....... 14
Figure 6: Administrative Process for Site Selection and Handover to Operator of Facility ... 20
Figure 7: Compliance Criteria for C&D Waste Processing Facility ...................................... 21
Figure 8: Applications of Materials Derived from C&D Waste in a Sanitary Landfill .......... 22
Figure 9: Timeline for Planning and Implementation of Rules ............................................ 22
Figure 10A: Material and Cash Flow for C&D Waste Management in a City With
Processing Unit ................................................................................................... 31
Figure 10B: Material and Cash Flow for C&D Waste Management in a City Without
Processing Unit .................................................................................................... 31
Figure 11: Major Steps in Processing of C&D Waste ............................................................ 35
Figure 12: Process Outlay for Processing of C&D Waste into Secondary Raw Materials ........ 36
Figure 13: C&D Waste Processing Facility with 1,100 TPD Capacity, Ahmedabad ............... 36
Figure 14: Zenith Mobile C&D Waste Crusher, 40 TPH Processing Capacity ...................... 37
Figure 15A: Red Rhino Mini Mobile Crusher, 5 TPD Processing Capacity.............................. 38
Figure 15B: Customised Foundry Slag Crushing Device .......................................................... 38
Figure 16: Wide Variety of Secondary Raw Materials developed from C&D Waste ............... 39
Figure 17: Photo of Burari C&D Waste Processing Plant ..................................................... 49
Figure 18: Photo of Ahmedabad C&D Waste Processing Plant ............................................. 50

4 Training Manual on Construction and Demolition Waste Management


List of Abbreviations
(Includes Abbreviations used in the Tendering Template supplement)
AEP Amdavad Enviro Projects Pvt. Ltd.
AMC Ahmedabad Municipal Corporation
BIS Bureau of Indian Standards
BMUB German Federal Ministry for the Environment, Nature Conservation,
Building and Nuclear Safety
C&D Construction and Demolition
CCMC Coimbatore City Municipal Corporation
CCTV Closed-circuit Televsion
CDW Construction and Demolition Waste
CPCB Central Pollution Control Board
DFBOT Design-Finance-Build-Operate-Transfer
DMC Delhi Municipal Corporation
EH&S Environmental Health and Safety
EMD Earnest Money Deposit
EoI Expression of Interest
FMC Foundation for MSME Clusters
GDP Gross Domestic Product
GIS Geographic Information Systems
GIZ Deutsche Gesellschaft für Internationale Zusammenarbeit GmbH
GoI Government of India
GPS Global Positioning System
GRIHA Green Rating for Integrated Habitat Assessment
GSB Granular Sub-Base
IEC Information, Education and Communication
IIT Indian Institute of Technology
IL&FS Infrastructure Leasing and Financial Services Ltd.
INR Indian Rupee
IT Information Technology
KMC Kolkata Municipal Corporation
LoA Letter of Award

Training Manual on Construction and Demolition Waste Management 5


LoI Letter of Intent
MoEFCC Ministry of Environment, Forest and Climate Change
MoPR Ministry of Panchayati Raj
MoRD Ministry of Rural Development
MoUD Ministry of Urban Development
M-Sand Manufactured Sand
MSME Micro, Small and Medium Enterprises
MSW Municipal Solid Waste
NBC National Building Code
O&M Operations and Maintenance
PPE Personal Protective Equipment
PPP Public-Private Partnership
QCBS Quality-cum-Cost-Basis
RA Recycled Aggregate
RCA Recycled Concrete Aggregate
RCC Reinforced Cement Concrete
RE Resource Efficiency
RFP Request for Proposals
RMC Ready-Mix Concrete
SOR Schedule of Rates
SPCB State Pollution Control Board
SPCC State Pollution Control Committee
SPV Special Purpose Vehicle
SRM Secondary Raw Material
SWM Solid Waste Management
TIFAC Technology Information, Forecasting and Assessment Council
TPD Tonnes Per Day
TPH Tonnes Per Hour
UDA Urban Development Authority
ULB Urban Local Body

6 Training Manual on Construction and Demolition Waste Management


Preface
This manual has been prepared as part of the Indo-German bilateral cooperation project
“Fostering Resource Efficiency and Sustainable Management of Secondary Raw Materials” (in
short: Resource Efficiency), funded by the German Federal Ministry for the Environment,
Nature Conservation, Building and Nuclear Safety (BMUB) under its International Climate
Initiative (IKI). The project is being implemented by Deutsche Gesellschaft für Internationale
Zusammenarbeit (GIZ) GmbH, in cooperation with the Ministry of Environment, Forest and
Climate Change (MoEFCC), Government of India.
One of the important areas of focus of this project is the construction sector. Development
Alternatives, as the leading knowledge partner in this sector, developed this manual in
collaboration with GIZ.
The construction sector is not only very important to the economy in terms of GDP and
employment, but is also one of the largest resource consuming sectors in India. Due to rapid
current and projected growth rates in housing and infrastructure needs, resource demands for the
sector are expected to multiply many times in the coming decades. Absent mitigation steps, this
is likely to constrain development of basic infrastructure, in addition to negative environmental
impacts arising from resource extraction and manufacturing of building products. India is already
experiencing serious environmental degradation due to mining and quarrying of soil, sand and
stones for construction in many regions leading to bans and restrictions. This is already having
an effect on the material availability and financial operation of the construction industry in many
parts of the country.
Construction and Demolition (C&D) waste can provide a partial solution to this problem by
serving as a source of usable construction material after proper processing, as is already common
in many other countries. However, C&D waste is poorly managed in India with ubiquitous
unauthorized dumping leading to myriad environmental, safety and nuisance problems, in
addition to under-utilisation of this valuable resource. Fortunately, the Government of India has
recognised this problem with the MoEFCC notifying the C&D Waste Management Rules in
2016, setting time-bound targets for C&D waste management with the division of
responsibilities among different stakeholders. Local government entities (such as municipalities)
bear the most important responsibility for C&D waste management under the new Rules, and
may choose to undertake C&D waste management on their own or contract with a private party.
However, most local government authorities are inexperienced on this issue since C&D waste
management is a relatively new issue in India, and may therefore face difficulties in meeting the
targets for implementing the new Rules in their jurisdiction.
This manual has been prepared to address this need and will help in capacity development of
local government authorities on all aspects of C&D waste management including
inventorisation, collection, transportation, processing, utilisation, monitoring and tendering,
with special emphasis on the requirements laid out in the C&D Waste Rules 2016. While
preparing this manual, our project team has incorporated lessons learned from a nationwide
survey and workshops on C&D waste management, as well as the experience of India’s first two
successful examples of C&D waste management and processing in Delhi and Ahmedabad. The

Training Manual on Construction and Demolition Waste Management 7


manual is unique in that it also addresses the different needs of smaller towns where the quantum
of C&D waste generated may not be large enough to commission a full-scale processing plant.
Finally, the manual is accompanied by a Tendering Template supplement that can serve as a
model for local government authorities when contracting third parties for C&D waste
management. Both the Manual and the Tendering Template have been conceived in a way that
offers maximum choices and flexibility for adaptation to unique local circumstances. We hope
that this manual will make an important contribution to the establishment of C&D waste
management and processing all over the country, fulfilling the goals of the C&D Waste
Management Rules (2016) of the Government of India.

Uwe Becker
Project Director
Fostering Resource Efficiency and Sustainable Management of Secondary Raw Materials
GIZ-India
(New Delhi, March 2017)

8 Training Manual on Construction and Demolition Waste Management


1. Background on Construction and Demolition
(C&D) Waste

1.1 What is C&D Waste?


Construction and Demolition (C&D) waste is generated from construction, renovation,
repair, and demolition of houses, large building structures, roads, bridges, dams and other
infrastructure.
Figure 1: C&D Waste Generation and Major Components

1.2 What is the Composition of C&D Waste?


C&D waste is typically made up of the following major categories of components:
• Concrete
• Soil, sand and gravel
• Steel, wood and plastics
• Other materials – bricks and mortar

Training Manual on Construction and Demolition Waste Management 9


Figure 2: Typical Composition of C&D Waste in India

90% of C&D Waste is Either Recyclable or Reusable

(Source: TIFAC, 2001)1

1.3 Why Does C&D Waste Need to be Managed?


In India, unauthorised and improper disposal is typically the norm leading to myriad problems.
Moreover, the resource potential of C&D waste is lost without recycling. The importance of
C&D waste management is not lost among the stakeholders, especially in large cities, where
impacts have already been felt. But still effective management of C&D waste is hampered by
several challenges in India. However, proper management and processing of C&D waste can lead
to profitable recycling, as the experience of other countries have shown.
The improperly managed C&D waste heaps impact the urban and natural environment in
multiple ways which could broadly be classified into the following categories:

a) Social
• Huge heaps of C&D waste on footpaths, carriageways, alleys, etc. is a common scene in
Indian cities turning the surrounding neighbourhood unaesthetic.

• C&D debris is bulky and usually cannot be removed by normal street sweeping or household
waste collection staff as they usually do not carry the equipment neither enough capacity in the
collection vehicle nor enough manpower.

• Local people often tend to dump municipal solid waste on the C&D waste heap making it a
mix of waste further creating an unsanitary situation.

• C&D waste is also stealthily dumped in open drains and water channels. The debris clogs the
drains and creates water logging during rains. Reports of water logging of drains turning to a
source of disease epidemics is common in India.

1
TIFAC. (2001). Utilisation of Waste from Construction Industry. New Delhi: Technology Information, Forecasting and Assessment Council.

10 Training Manual on Construction and Demolition Waste Management


• C&D waste dumped on streets and footpaths block traffic and pedestrians, frequently
contributing to traffic congestion and even accidents.

• C&D waste can include hazardous substances such as sharps, broken glass, boulders, broken
wooden logs, rusted metal, broken ceramics, etc. which create a hazardous environment when
dumped on unfenced open places.

Figure 3: Unauthorised Dumping of C&D Waste

b) Environmental
• C&D debris over course of time forms fine dust creating air pollution and reducing visibility.

• The leachate and fine chemical particles from C&D waste dumps degrade the soil leading to
land and groundwater pollution. Especially hazardous components include paints, oil and
asbestos sheets.

• Dumping of C&D waste in wetlands, water channels and riverbeds disrupts the hydrology and
destroys the aquatic ecosystem.

Training Manual on Construction and Demolition Waste Management 11


c) Economic
• C&D waste usually gets mixed up with other municipal solid waste during the process of
transfer or at the collection site. Once mixed with MSW, C&D waste is very difficult to
segregate. This results in increased processing cost and reduced efficiency.

• C&D waste disposal imposes significant costs on local government agencies including costs of
cleaning drains choked with C&D waste.

• The huge volume of C&D waste fills up landfills and dump-yards resulting in opening of
more landfills or alternative dump sites.

Figure 4: Mixing of C&D Waste with Municipal Solid Waste

d) Resource Shortage
India is witnessing a construction boom due to rapid
urbanisation which is leading to high rates of exploitation of Secondary Raw Material
A secondary raw material is a
primary resources for construction materials. For instance,
usable waste material from an
almost 100% of cement and bricks, 40-60% of steel, 85% of industry that can be reused or
paint, and 70% of glass produced in India goes into the recycled to be substituted in
construction sector. Sand, soil, stone and limestone are place of primary raw materials.
critical resources used in the sector that are already facing
supply disruptions and price spikes due to mining bans and restrictions. Therefore, use of
secondary materials need to be promoted to supplement the use of primary materials and
recycled C&D waste is one of the best available options.

12 Training Manual on Construction and Demolition Waste Management


1.4 C&D Waste Management Policy in India
Before 2016, responsibilities for C&D waste management was included under the Solid Waste
Management Rules. In 2016, the Ministry of Environment, Forest and Climate Change
(MoEFCC) notified the Construction & Demolition Waste Management Rules, 2016 to
regulate the handling and management of C&D waste generated in India, thus bringing special
emphasis on this issue. According to the new rules, various stakeholders involved in C&D waste
generation and management have been assigned specific responsibilities. Local government
entities are designated to play a central role in organising C&D waste management in their
jurisdiction and targets/timelines have been set for implementation. Salient features of the new
rules are covered in detail in Chapter 2 and the entire rules are reproduced in Annex 4.

1.5 Estimation of C&D Waste Across Indian Cities


Management of C&D waste is a global concern but only few countries have accurate data on
generation and utilisation. In India comprehensive generation estimates are lacking. The most
cited estimate of 10-15 million tonnes per year published by TIFAC in 2001 is widely
considered a significant underestimate. GIZ and Development Alternatives carried out a survey
of 10 Indian cities in 2015 and came up with the following estimates shown in Table 1.
Table 1: C&D Waste Generation Data from Selected Indian Cities

POPULATION C&D WASTE GENERATION C&D WASTE GENERATION


ULB
(CENSUS 2011) (MILLION TONNES/ANNUM) (TONNES PER DAY)
Municipal Corporation of Greater Mumbai 12,442,373 0.750 2,500
www.mcgm.gov.in
Delhi Municipal Corporation 16,787,941 1.380 4,600
(DMC, 2005)
Greater Bengaluru Municipal Corporation 8,443,675 0.263 875
(TIFAC, 2001)*
Chennai Municipal Corporation 6,500,000 0.750 2,500
As per discussions with IIT-Madras
Kolkata Municipal Corporation 4,496,694 0.480 1,600
As per discussions with KMC
Jaipur Municipal Corporation 3,471,847 0.060 200
(TIFAC, 2001)*
Patna Municipal Corporation 2,514,590 0.075 250
(TIFAC, 2001)*
Ahmedabad Municipal Corporation 6,063,047 0.210 700
As per discussions with AMC officials
Bhopal Municipal Corporation 1,917,051 0.015 50
(TIFAC, 2001)*
Coimbatore City Municipal Corporation 2,618,940 0.028 92
(CCMC, 2015)
(Source: See GIZ, 20152) * Estimates for these cities were made by TIFAC Thumb Rule3

2
GIZ. (2015). Resource Efficiency in the Indian Construction Sector: Market Evaluation of the Use of Secondary Raw Materials from
Construction and Demolition Waste. New Delhi: GIZ-India.
3
For TIFAC Thumb Rule, see Chapter 3.

Training Manual on Construction and Demolition Waste Management 13


1.6 How to Implement a Proper C&D Waste
Management System?
A cradle-to-grave approach has to be adopted for proper management of C&D waste according
to the new C&D Waste Management Rules, 2016. The system should contain proper collection
of segregated C&D waste from the generator, proper transportation of waste, storage of waste at
designated transfer stations or collection points, followed by proper processing of waste into
recycled or reusable products that have market value and where minimal rejects are produced
which get disposed in designated landfills. A properly implemented management system also
needs to contain proper quantification and classification system for C&D waste at different
stages of handling and a properly implemented monitoring system with a neat documentation
process. Detailed steps for planning and implementation are covered in the rest of the manual.
Figure 5: Schematic of Current vs. Ideal C&D Waste Management Processes in India

1.7 What can C&D Waste be Recycled/Reused for?


C&D waste could be recycled and reused for multiple purposes depending on the composition
and characteristics of the waste. The major applications of C&D waste are listed below:

• Granular Sub-Base (GSB) – Crushed C&D waste can be used as GSB layer for road
construction, regardless of the type of construction. The granular sub-base layer is formed by
piling and compacting C&D aggregates of different sizes one over the other directly below the
pavement surface. This acts as the load bearing and strengthening component of the pavement

14 Training Manual on Construction and Demolition Waste Management


structure; in addition, it provides drainage for the pavement structure and protects the
structure from frost.

• Recycled Concrete Aggregates (RCA) – Pure concrete waste can be recycled to make
aggregates of different standard sizes to replace natural aggregates in construction processes.
According to BIS4, RCA can be used in any kind of structural and non-structural applications.

• Recycled Aggregates (RA) – Crushed aggregates of standard size made from a mix of C&D
waste materials is termed as Recycled Aggregates (RA). RA can be used for partial replacement
of natural aggregates for construction of non-load bearing structures. According to BIS4, it can
replace 20% natural aggregates in plain cement concrete and upto 30% natural aggregates in
road construction but only if backed up by proven laboratory test results. RA can also be used
for construction of pre-fabricated moulded structures like paver blocks, kerb stones, etc.

Table 2: C&D Waste and its Potential Uses

Material Process End Use


Plain
Crushed Aggregate
Concrete
Fresh Washed to remove cement and recover
Aggregate
Concrete aggregate
Reinforced Crushed and steel bars removed
Aggregate
Concrete Steel recycled
Cleaned Masonry
Clay bricks
Crushed Aggregate
& roof tiles
Pulverised Building Materials

Aggregate and
Brick Cleaned and crushed
filling material

• Manufactured Sand (M-Sand) – Manufactured sand is also produced by crushing of C&D


waste, and the finer particle fraction can be used to replace natural sand in construction of
non-load bearing structures. According to BIS4, only materials of sieve size between 0.075 mm
– 4.750 mm is considered classified as M-sand and particles less than 0.075 mm are classified
as dust particles, suitable only for daily cover for MSW.

• Smelting – Scrap metal recovered from C&D waste is melted through smelting process and
recycled to make new products.

• Backfilling – The most common practice for C&D waste use in India is as a backfilling
material. It is dumped in pits, trenches etc and compacted for backfilling or used to increase
elevation or to make top layer of surface for construction.

• Direct reuse of valuables – Materials of high reuse value like wood frames, unbroken bricks
and ceramics are already widely recovered and sold in the secondary market. These are

4
IS 383, as amended in 2016.

Training Manual on Construction and Demolition Waste Management 15


typically used for construction of temporary structures but if treated properly could be used for
permanent structures as well.

• Other applications – C&D waste is also used in other minor applications like carrier material
in preparing fertilisers, filler material in roofing construction, wall decorative chips, etc.

Table 3: Estimated Demand for Soil and Aggregates and Potential Generation from C&D Waste

Soil Stone (Aggregates)

Demand for soil in brick making - 884 Demand for stone as coarse aggregates in
million tonnes/annum concrete – 1.1 billion tonnes/annum

Demand for stone as coarse aggregates in


roads – 500 million tonnes/annum

Soil waste generation potential from Aggregates generation potential from C&D
C&D waste - 213 million tonnes/annum waste - 254 million tones/annum

(Source: see GIZ, 20152; 20165)

5
GIZ. (2016). Material Consumption Patterns in India: A Baseline Study of the Automotive and Construction Sectors. New Delhi: GIZ-India.

16 Training Manual on Construction and Demolition Waste Management


2. Highlights of Construction and Demolition
Waste Management Rules, 2016

2.1 Why Separate Rules for C&D Waste?


C&D waste management was covered under the Municipal Solid Wastes (Management and
Handling) Rules 2000, notified by the erstwhile Ministry of Environment and Forests. After
reviewing the existing rules, the Ministry considered it necessary to make separate rules in 2016
for the management of C&D waste due to following reasons:

• To give thrust to segregation, recovery, reuse and recycling

• To emphasise roles and accountability of waste generators and other stakeholders related to
waste management

2.2 Reference to other policies, guidelines and


regulations for management of C&D waste

• Environmental (Protection) Act, 1986 (39 of 1986), Section 6 and 25

• National Environmental Policy 2006, Section 4 and 5.4

• Municipal Solid Waste Management Rules, 2016

• Guidelines on Environmental Management of Construction & Demolition (C&D) Wastes,


CPCB, 2017

2.3 Definitions in the Rules


The rules specifically define terms relevant to its implementation. The important elements of the
definitions are highlighted for better understanding of the reader.

Training Manual on Construction and Demolition Waste Management 17


2.4 Forms and Schedules in the Rules
Forms:
The rules prescribe 5 forms with fixed formats for the purpose of:

• Obtaining authorisation for processing facilities

• Annual reports

• Accident reporting

The forms prescribed in the rules are meant for:

• C&D waste processing facility

• State Pollution Control Board

• Local authority

18 Training Manual on Construction and Demolition Waste Management


Table 4: Summary of all the Forms Attached to the Rules

S. Form Purpose Responsibility Concerned Information to be Submitted


no. Name Clause in
the Rules
1. Form I Application for Operator of the Rule 7(2) ü Detailed proposal of processing
obtaining facility facility
authorisation ü Plan for utilisation of recycled
products
ü Preventive plan for accident during
collection, transportation, treatment
and processing of C&D waste
2. Form II Issue of Member Rule 7(3) ü Name of the authorised processing
authorisation to Secretary, State facility
the operator of Pollution ü Addresses of administrative office
C&D waste Control Board and processing site of the
processing authorised processing facility
facility
ü Validity of the authorisation
3. Form III Annual Report Local Authority Rule 8(2) ü Quantity and composition of C&D
submitted by waste generated
Local authority ü Details of storage facilities and
to SPCB transportation
ü Information of PPP proposals made
for processing C&D waste along
with details of technologies used
for processing
ü Provisions made to check
unauthorised mixing of C&D and
MSW, filling of low lying areas,
encroachment on river banks, water
bodies, parks, footpaths, etc.
ü Cases registered/settled against
non-compliance by appointed legal
entities
ü Vessels provided to slums for
collection of C&D waste
4. Form IV Annual Report SPCB/SPCC Rule 8(3) ü Number of municipal authorities in
submitted by the state for managing solid waste
SPCB/SPCC to ü Summary statements as per
CPCB Schedule I and III in the rules. To
be attached as Annex I and Annex II
respectively with the Annual Report.
5. Form V Accident Operation in- Rule 14 ü Type of C&D waste involved in
reporting charge of accident
facility in local ü Date and time of accident and
authority OR sequence of events leading to
operator of accident
facility
ü Assessment of effects of accident
ü Emergency measures taken
ü Steps taken to alleviate the effects
and recurrence of accident

Training Manual on Construction and Demolition Waste Management 19


Schedules:
There are 3 schedules in the rules:
Schedule I: It defines criteria for site selection for Storage and Processing facilities of C&D
waste. This schedule is applicable to rule 7(1) in the Rules. The schedule describes the
administrative route through with suitable sites for storage and processing of C&D waste will be
selected and handed over to operators of the processing facility. It also mentions the site
compliance criteria for the processing facility.

Figure 6: Administrative Process for Site Selection and Handover to Operator of Facility

After the land is handed over to operator of the facility it has to be developed in accordance with
the compliance criteria set in the rules. These criteria focus largely on abatement of pollution
(air, water and noise), and smooth movement of vehicles during operation of the processing
facility. Figure 7 (on the following page) summarises the criteria. It is the responsibility of the
local authority to monitor the compliance of these criteria in consultation with State Pollution
Control Boards.

20 Training Manual on Construction and Demolition Waste Management


Figure 7: Compliance Criteria for C&D Waste Processing Facility

According to the Rules,


projects utilising at least
80% of C&D waste in-
situ and have sufficient
buffer area to protect
surrounding habitation
can be exempted from
pollution norms of dust
and noise.

Schedule II: Defines parameters for application and compliance criteria of materials made from
C&D waste in a sanitary landfill. The schedule mentions use of processed C&D waste in 3 ways
at a sanitary landfill as shown in Figure 8.

Training Manual on Construction and Demolition Waste Management 21


Figure 8: Applications of Materials Derived from C&D Waste in a Sanitary Landfill

Schedule III: Defines timeframe for planning and implementation of C&D Waste Rules. The
time frame is effective from date of notification of the C&D Waste Rules, i.e. 29th March 2016.
The chart below provides the timelines of completion of compliance criteria by cities mentioned
in the Rules.
Figure 9: Timeline for Planning and Implementation of Rules

22 Training Manual on Construction and Demolition Waste Management


2.5 Duties of Stakeholders

Stakeholders mentioned and defined in the rules are:

• Waste generator

• Service providers and their contractors

• Local authority

• State Pollution Control Boards or Pollution Control Committees

• State Government or Union Territory Administration

• Central Pollution Control Board

• Bureau of Indian Standards and Indian Roads Congress

• Central Government
The rules define duties each of the above mentioned stakeholders.

Duties of waste generator


• Waste generators, as defined in the Rules, are responsible for collection and storage of C&D
waste generated within their premises.

• Ensure that solid waste does not get mixed with C&D waste

• Deposit C&D waste to collection centres OR processing facilities as designated and


authorised by local authority.

• Ensure that there is no littering or deposition of C&D waste to prevent obstruction of traffic,
public and drains.

• Waste generators who generate more than 20 tons per day OR 300 tons per project in a
month shall:
Ø Segregate waste into 5 streams:

1. Concrete 2. Soil 3. Steel 4. Wood and 5. Bricks and


Plastics Mortar

Training Manual on Construction and Demolition Waste Management 23


Ø Submit waste management plan and get approval from local authority before starting
construction, demolition or remodeling work.
Ø Pay relevant charges for collection transportation, processing and disposal as notified by
local authority.

Duties of service providers and their contractors


• Prepare comprehensive C&D waste management plan for area within their jurisdiction.

• Clean C&D waste in the work area in a reasonable timeframe depending on the duration of
work and quantity and type of waste generated. This should be done in consultation with local
authority.

• Tie up with authorised agencies for cleaning of C&D waste if logistics support is not
available.

Duties of local authority


• Issue direction for management of C&D waste as per the Rules within their jurisdiction and
seek detailed plan or undertaking as applicable from generators of C&D waste.

• Chalk out stages, methodology, equipment required, material involved in the activities
required after Construction and Demolition.

• Safely dispose C&D waste contaminated with hazardous, toxic or nuclear material after
consultation with concerned authority.

• Make arrangement for collection of C&D waste and ensure that clean-up is done at regular
intervals.

• Get the collected C&D waste transported to appropriate sites for disposal or processing.

• Give incentives to generator for salvaging, processing and/or recycling C&D waste, preferably
in-situ.

• Examine and approve waste management plan of generators within one month or within
date of submission and approval of building plan, whichever is earlier.

• Establish C&D waste generation database and update once a year.

• Device appropriate measures for management of C&D waste and use of recycled products in
best possible manner in consultation with expert institutions.

• Create sustained system of IEC activities for C&D waste management through collaboration
with expert institutes and civil society organisations and also disseminate through their own
website.

24 Training Manual on Construction and Demolition Waste Management


• Provide incentive/s for use of products made with recycled C&D waste in construction
activities.

Duties of State Pollution Control Boards/Committees


• Monitor implementation of the Rules by local authorities.

• Give authorisation to C&D waste processing facility in Form III after examining the
application in Form I.

• Prepare Annual Report with special emphasis on implementation status of compliance of the
Rules and submit to CPCB before 31st July of each financial year.

Duties of State government or Union Territory administration


• Prepare policy document for management of C&D waste as per the Rules within 1 year of
notification of the C&D Waste Rules. The responsibility for policy making lies with the
Secretary in-charge of development in the State government or Union Territory.

• Provide land for storage, processing and recycling of C&D waste.

• Inclusion of site in approved land use plan by Town and Country planning department.

• Make procurement of materials made with C&D waste upto a certain percentage mandatory
in municipal and government contract, subject to strict quality control.

Duties of Central Pollution Control Board


• Prepare operational guidelines for management of C&D waste.

• Analyse and collate the data received from SPCBs/SPCCs.

• Co-ordinate with SPCBs/SPCCs for any matter related to development of environmental


standards.

• Submit Annual Compliance Report to Central government before 30th of August of each
financial year based on reports given by SPCBs/SPCCs.

Duties of Bureau of Indian Standards and Indian Roads Congress


Prepare code of practices and standards for use of recycled materials and products of C&D waste
in construction and for roads.

Training Manual on Construction and Demolition Waste Management 25


Duties of Central government
• Facilitation of local bodies in compliance of these Rules by MoUD, MoRD and MoPR.

• Review implementation of the Rules when required by MoEFCC.

2.6 Challenges for Local Bodies to Implement


the Rules
C&D waste management is still a new area for local bodies and the following challenges exist for
implementation of the Rules. All these challenges will be addressed in the subsequent chapters of
this manual.

• Estimation of C&D waste: Estimation of C&D waste in India is the basic challenge faced by
ULBs since there are no monitoring mechanisms available with most urban local bodies in
India. The unorganised demolition and transportation of waste makes it difficult to track the
waste generation and hence its estimation.

• Tendering a PPP contract for C&D waste processing and recycling unit: The Rules have
mandated local bodies to device appropriate measures for a processing facility. To fulfill this
requirement a local body should be adept in drafting an appropriate tender for the waste
processing unit. Limited knowledge on C&D waste logistics and management sometime leads
to inappropriate tendering which prevents entrepreneurs from investing in a processing plant.

• Tracking C&D waste generation and dumping: Another significant challenge for the local
bodies is to track generation and dumping of C&D waste. The Rules do not specify penalties
for generators for non-compliance; it also does not specifically gives guidelines on demolition
permits, which will help track and document the generation of C&D waste.

26 Training Manual on Construction and Demolition Waste Management


3. Inventorisation of C&D waste

3.1 Why is Inventorisation of C&D Waste Important?


Inventorisation of C&D waste is crucial for decision making on the following:

• Capacity and technology of C&D waste processing plant that should be installed

• Products that can be made from C&D waste

• Amount of funds that need to allocated for management of C&D waste

• Management practices to be adopted for C&D waste

• Entering into contract with private party for processing C&D waste

3.2 How to Estimate the Generation of C&D Waste?


The first step towards management of Construction and Demolition (C&D) waste is to quantify
the C&D waste generated. Waste quantification methods and models available from literature
review are summarised below. However the accurate estimation of C&D waste depends on the
availability and accessibility of data in cities and towns.
1. Site visit method:
This methodology requires investigators to visit the construction or demolition sites for a realistic
survey. Measurements are conducted through weighing C&D waste directly on site and on-site
interviews are conducted with professionals for fine-tuning the estimated generation. Although
this method can be very accurate and suitable for measuring waste produced from all types of
waste generation activities, it may not be ideal for estimating C&D waste generation at a regional
level because of the high requirement of time, labour and money6.
2. Per-capita multiplier:
Per-capita multiplier is one of the earliest approaches developed from methodologies that were
used to quantify municipal solid waste (MSW). Per-capita multiplier is an easy way to quantify
C&D waste as this method is based on the population statistics of the region and C&D waste
generation data available with local authorities. This type of estimation is less reliable as it often
leads to more than 10 fold variation in the quantity estimated6.
3. Waste generation rate model:
Waste generation rate model is widely used by researchers around the world to estimate the

6
Wu et al. (2014). Quantifying construction and demolition waste: An analytical review. Waste Management, 34 (2014): 1683–1692.

Training Manual on Construction and Demolition Waste Management 27


quantity of waste generated in a city. In this method, the amount of construction and demolition
activity happening in the sector has to be estimated and an appropriate activity-specific waste
generation rate has to be multiplied with the quantum of activity to get the total estimate.
Statistical data such as number and the area of waste generation has to be collected for estimation
in this model.
Estimation based on waste generation model6
n m l

Q= ∑ ∑ ∑A *q i jk * pk
K=1 j=1 i=1

Where:
Q is the total quantity of demolition waste generated in a region (in kg);
Ai refers to the total amount of demolition activity in the ith part of the region (in sq. m.);
i is the number of parts or zones in the region;
qjk is the waste generation rate of jth type of major material from kth type of building (kg/sq. m.);
m is the number of major materials;

pk refers to the proportion of the kth type of building in the region; and
n is the number of different types of building in the region.

4. C&D waste estimation survey for cities and towns


Although an estimated 10-25% of the total MSW generated in Indian cities is considered as
C&D waste, quantification of C&D waste is regarded as a pre-requisite for successful
implementation of C&D waste management in a city, since the waste characteristics changes in
each locality and geography. Selection of the most appropriate method for processing or
management is recommended based on the quantification study, region specific conditions
and needs.
The above mentioned methodologies are appropriate for site-specific estimation of waste. For a
city/town scale estimation of waste generation, a different scale of estimation is required. Specific
field study needs to be undertaken to identify the following critical factors that affect the waste
generation in a city including:

• Age of buildings

• Construction / Demolition / Recycling / Reuse practices

• Type of building materials used

28 Training Manual on Construction and Demolition Waste Management


A study needs to be conducted in the city which includes detailed data collection on the critical
factors based on a survey on a selected sample size (case studies); the data collected needs to be
later analysed through extrapolation over time to generate the quantity of C&D waste generated
and finally, the quantity and characteristics of C&D waste that reached the dumpyard/landfill
need to be analysed.
5. Construction and Demolition Permit method
The ULB can also utilise demolition and construction permits to quantify the annual generation
of C&D waste. A model format of the permit is presented in Annex 2. If the ULB does not
currently have demolition permits, by-laws need to be amended to implement them. If the total
area (in sq. m.) of construction or demolition is known from the permits, the quantity of C&D
waste can be calculated using the TIFAC formula.
TIFAC Thumb Rule
According to the Technology Information, Forecasting and Assessment Council's thumb rule
(TIFAC, 2001)7, new construction generates 40-60 kg of
C&D waste per sq. m. (average 50 kg/sq. m.). The waste TIFAC Thumb Rule
produced per sq. m. of demolition is 10 times that generated
during construction which is around 300-500 kg per sq.m. Estimated
Type of Waste
(average 400 kg/sq. m.). For building repair/renovation
Activity Generation
TIFAC estimates that 40-50 kg per sq. m. of waste is (kg/sq.m.)
produced (average 45 kg/sq. m.). Therefore, estimates of
waste generation in a city can be calculated depending on the Construction 50
type of activity such as Construction, Demolition and
Renovation. The total built-up area of construction, Demolition 400
demolition and renovation collected from demolition,
construction and renovation permits can be multiplied by Renovation 45
the TIFAC thumb rule to obtain an approximate waste
generation estimate for the city.

7
TIFAC. (2001). Utilisation of Waste from Construction Industry. New Delhi: Technology Information, Forecasting and Assessment Council.

Training Manual on Construction and Demolition Waste Management 29


4. Collection, Transportation and Disposal
of C&D Waste

4.1 How to Collect and Transport C&D Waste?


Collection
Existing Practices – C&D waste in most ULBs is not collected or transported in an orderly
manner. The waste is typically collected by a local transportation contractor and used for
backfilling elsewhere or dumped in an unauthorised manner. Some municipalities have
designated landfills/dumpsites for disposal, where the waste
generator has to dump waste on his own arrangements.
However, in most cases this does not happen since the Weighbridge
dumpsite is either far away on the outskirts of the city or the
Weighbridge is a platform
designated area is not known to the waste generator due to used to weigh very heavy
improper communication by the ULB. Among the ULBs objects like trucks. Trucks
which have designated collection sites, only a few have a are weighed on a loaded and
proper tracking system by means of weigh bridges. unloaded situation in order to
measure the load carried. The
Changes to be adopted - As per the new Rules, C&D waste sensors under the weigh
should be kept in the generator’s compound in a properly bridge measure the reading
segregated way and then transported to designated disposal which is captured
sites prescribed by the local authority. Local authority will electronically or digitally and
recorded on a computer.
formalise a collection system with adequate tracking and
monitoring and communicate this to all generators.

Transportation
The C&D waste should be transported to the designated location/s on self-arrangements by
generators or through other systems provided by ULB, whichever is mentioned in the by-laws of
the ULB. Either way, both the generator and the transporting entity should maintain records of
the quantum of waste transported to the designated dumping area. To minimise transportation
distances, intermediate collection points/transfer stations are useful before removal to final
disposal/processing facility. This is already being practiced in Delhi and Ahmedabad (see
Chapter 8).
Vehicles carrying C&D waste should be covered to avoid dust, air pollution and spilling of
debris on roads. These trucks can also be enabled with GPS devices for tracking of waste flow
from the collection points or generation site to the waste processing facility. The waste needs to
be quantified at disposal or processing site by weighing of trucks.

30 Training Manual on Construction and Demolition Waste Management


Figure 10A: Material and Cash Flow for C&D Waste Management in a City with Processing Unit

Figure 10B: Material and Cash Flow for C&D Waste Management in a City without Processing Unit

Training Manual on Construction and Demolition Waste Management 31


ULBs may decide to transport C&D waste on their own or hire empanelled private contractors
to do so. In the latter case, the transporters get paid according to a schedule of rates developed by
the ULB. The ULB in turn charges generators of waste (as authorised in the new Rules) for
transportation/disposal cost. If there is a contracted C&D waste processing facility in the city,
the concessionaire may be paid a combined fee for collection, transportation and processing of
C&D waste per tonne (rate to be decided through competitive bidding). This is the model
already being followed successfully in both Delhi and Ahmedabad8 (see Tender Template
supplement for details on contractual arrangements).

Tracking /monitoring of waste transportation


The transportation of waste can be accurately monitored through the use of permits. Before a
demolition, the generator should apply for construction, demolition and renovation permit with
filled in information on the estimated quantity of waste to be generated and the waste
management plan. The permit request will be verified by the ULB and an upfront payment
should be submitted to the ULB by the generator of C&D waste. The new Rules authorise ULBs
to determine the level of these charges and levy them on generators. The payment includes C&D
waste management, transportation and processing charges and a refundable safety deposit. The
permit is granted only after the site visit and verification by the sanitary officer or designated
person by ULB. The permit should contain a tracking code which can be used to track the
quantities of waste picked up from the site and quantities reaching the designated processing or
dumping location and hence discourage illegal dumping on the way. The weighing of C&D
waste can be done either at weighbridges designated by the ULB or at the C&D waste processing
and intermediate dumping facility and the weight should be recorded. The weight slips need to
be maintained by the generator / transporter so that the ULBs can verify the weight slips with the
amount of C&D waste mentioned in the respective permit.
If there is a processing facility in the city, it should weigh the incoming waste and inform ULB in
real time about the details of generator and quantities of waste based on the demolition permits.
If there is no processing facility in the city, the municipal corporation should record the
incoming waste at the intermediate dumping locations based on the weight slips furnished by the
generator/transporter (see Figures 10 A and B).
A waste generator can apply for refund to the ULB based on the permit and weighing slips if the
waste is transported at his own cost. ULBs, upon verification of information and documents,
can refund the transportation charges to the generator from the deposit collected for generation
of C&D waste. The provisions for the above mentioned monitoring process can be included as
by-laws by ULBs. It is advisable that all the data is stored in digital form at the processing units /
designated locations to ensure ease of data access to ULBs. Developing an online portal for
accessing live data for the generator using their demolition permit number will make the system
more user-friendly.

8
Since C&D waste processing is a new industry in India, currently the only viable model to attract investors is to pay a “tipping fee” to the
contracted parties for collection, transportation and processing. In addition, the contracted party will earn revenue from sales of recycled products
made from C&D waste. Perhaps in the future, as the industry matures, some profit sharing arrangement with the contracted processing facility
may be possible.

32 Training Manual on Construction and Demolition Waste Management


4.2 Land Requirements for Collection/Disposal Sites
Establishment of dedicated disposal sites or transfer stations demand land area for improving the
system of collection and transportation of C&D waste. The state government or the concerned
ULB is responsible for identification of land needed to set up transfer stations or disposal sites.
Setting up of collection points is one of the key components of waste disposal practices. The
presence of more than one transfer station per zone is suggested for an efficient management
system. The establishment of more transfer stations will make the transportation process easier by
reducing the distance of travel for small generators of waste. In big cities, where there is an
unavailability of large land plots for use as transfer stations, setting up of small collection sites
is recommended.
The area required for transfer station and processing facility depends on the waste generated and
size of plots available, which needs to be decided by a feasibility study by the ULB. For example,
Delhi has 168 C&D collection points / transfer stations and Ahmedabad has 16 designated
collection points. In case of space constraints, a transfer station with a lower storage capacity can
be set up in a land space of about 500 sq. m. In such a case, it is recommended that two transfer
stations be set up in a high generation zone.
The land chosen for setting up of processing facility needs to have adequate space for storage and
sorting of incoming C&D waste, weighbridge, processing equipment, manufacturing and storage
of finished products, testing and administrative facilities. In addition, ancilliary facilities such as
proper access roads, compound wall, entrance gate, underground water tank (sump), IT systems,
electrical connections, etc. are also needed. Developing on-site facilities are the responsibility of
the contracted party while off-site facilities such as access roads, electrical/water supply are the
responsibility of the ULB. The detailed criteria for site selection for Storage and Processing or
Recycling Facilities for Construction and Demolition Waste is mentioned in Schedule I of the
C&D Waste Rules 2016.
Cities with very high waste generation capacity of 4,000-5,000 TPD, may need more than one
processing facility in different zones (as is already the case in Delhi), while cities with a
generation capacity of 1,000 TPD or less can have a single centralised processing facility. In small
towns where the generation of C&D waste is low, using a mobile crushing unit for processing
C&D waste may be a suitable option. Mobile crushers come in all sizes and processing capacities
starting from bobcat machine sized crushers with a processing capacity of around 5 TPH
and higher.
Since the entire assembly line needs to be mounted on mobile units, the processing capacity of
these units will be comparatively limited to around 200 TPH. As the mobile crushing units have
an advantage of moving around, small towns can fund and utilise this facility for processing
operations. The option of having a jointly funded common facility can also be considered for a
cluster of small towns. However, the economic viability of the enterprise may be jeopardised if
the maximum travel distance from generation to processing is greater than 30 km.

Training Manual on Construction and Demolition Waste Management 33


4.3 Disposal
Existing practices – C&D waste is mostly being disposed in MSW dumpyards or landfills, in
which case it occupies huge volume and reduces capacity of the landfill. It is also used as daily
cover in MSW landfills. However, in most cities, only a small fraction of C&D waste generated
reaches the ULB landfills. A huge portion of the waste is disposed of in low lying areas, open
spaces, roadsides, etc. in an unauthorised manner.
Changes to be adopted – C&D waste should not be allowed to be dumped in landfills before
recovering useful materials from the waste stream. The small fraction of C&D waste that comes
out as unusable waste product after processing needs to disposed properly in a sanitary landfill
and should not be mixed with other MSW. The hazardous fraction of C&D waste needs to be
dumped in a hazardous waste landfill.
More than 90% of the C&D waste composition in Indian cities can be processed/recycled and
reused as secondary raw materials. Even for cities which do not have dedicated recycling facilities,
the C&D waste debris can be used to some extent for approved public works construction
projects where possible, and the rest should be disposed at designated dumping sites which
provides an opportunity for recycling them in the future.

34 Training Manual on Construction and Demolition Waste Management


5. Processing and Utilisation of C&D Waste

In India, currently material streams in C&D waste of immediate market value like metals, wood
frames, etc. are recovered for the secondary market (usually by the informal sector), while the rest
of debris is left behind. While a small fraction of this debris is used for backfilling and as daily
landfill cover, most of it is not utilised. Delhi and Ahmedabad have successfully set up C&D
waste processing facilities that are manufacturing a wide range of products. As required under the
new Rules, such processing units need to established all over India.

5.1 Technologies for C&D Waste Processing


Since Indian C&D waste debris basically consists of debris of concrete, mortar, bricks and tiles,
the processing usually just involves crushing, downsizing the material, washing and sieving it into
uniform size aggregate particles, that can substitute primary aggregates in the construction
market. The processing method is very similar to a stone crushing process and uses the same
machinery and equipments used in the stone crushing industry.
The basic steps and simplified flow chart for processing C&D waste are depicted in Figures 11
and 12.
Figure 11: Major Steps in Processing of C&D Waste

Training Manual on Construction and Demolition Waste Management 35


Figure 12: Process Outlay for Processing of C&D Waste into Secondary Raw Materials

C&D processing units can be basically classified into two types - Stationary crushers and Mobile
crushers.

Stationary processing unit


Stationary C&D waste processing unit is an assembly of crushing, sieving and washing
machinery interconnected by conveyer belts for material movement. The machinery is housed on
steel/concrete platforms on a permanent basis. The crushing units will also have dust control
systems, noise control systems, magnetic separator devices and other additional devices based on
requirements. The systems are either semi-automated or completely automated units. The
capacity of stationary processing units can vary according to the need from 100 TPD – 2,000
TPD or even more.

Figure 13: C&D Waste Processing Facility with 1,100 TPD Capacity, Ahmedabad

(Source: AEP Pvt. Ltd.)

36 Training Manual on Construction and Demolition Waste Management


Mobile crushing units for C&D waste recycling
Mobile C&D waste crushing units for C&D waste are rare in India today but are likely to
become more common in the future in light of the new Rules. The technology is very similar to
the stationary processing unit but all the equipment will be mounted on top of customised
mobile unit/truck. The concept involves integrating all the equipments on one truck, which has
a customised chassis and body compared to conventional trucks. This kind of design provides the
flexibility to ensure that the crushing station can be easily transported by and moved to
construction/demolition sites to enable on-site crushing without the transfer of materials from
one place to another, saving significant transportation costs given the quantity of waste to be
processed is large enough. The feasibility of the technology also depends on the use of finished
products, distance to be transported, availability of labour and nature of waste (segregated waste).
Mobile crushers come in all sizes and processing capacities starting from bobcat machine sized
crushers with a processing capacity of around 5 TPH and higher. Since the entire assembly line
needs to be mounted on mobile units the processing capacity of these units will be comparatively
limited to around 1,000 TPD.
Figure 14: Zenith Mobile C&D Waste Crusher, 40 TPH Processing Capacity

Technology options for small towns and cities


For small cities and towns, which generate much lesser quantity of waste, different approaches
may be needed. C&D waste recycling is new in India; experience from the first few recycling
units has shown that a centralised stationary processing facility is financially viable only for waste
generation above 100 TPD. However, as the market and business models mature, stationary
processing facilities might be viable for smaller capacities also.
Although mobile crushing units are a viable decentralised model that could be adopted by small
cities, such kind of a facility is not recommended for towns generating C&D waste quantities less
than 20-30 TPD. For such towns, the following processing approaches are recommended.

Training Manual on Construction and Demolition Waste Management 37


Mini mobile crusher
The utilisation of mini mobile crushers is a practical solution for ULBs generating less than 1 or
2 truck loads of C&D waste per day. The mini-crushers with processing capacities of around 5
TPD can be maintained by the ULB for processing waste into finer secondary raw material or
the mini crushers can be maintained by designated pre-cast concrete building material
manufacturers, to whom the C&D waste can be delivered as a business model. Such a model is
being trialed by the Foundation for MSME Clusters9.
Figure 15A: Red Rhino Mini Mobile Crusher, 5 TPD Processing Capacity (left)
Figure 15B: Customised Foundry Slag Crushing Device (right)

Cluster processing approach


A cluster approach for processing C&D waste is also feasible if ULBs sharing close boundary can
operate a common C&D waste treatment facility. The stationary facility can be located at a
common region accessible or equidistant from multiple ULBs. The facility can be maintained by
a single ULB and other ULBs can supply C&D waste on a prorated basis based on a written
agreement. Urban Development Authorities responsible for management of multiple ULBs (e.g
Chennai Metropolitan Development Authority, Mumbai Metropolitan Region Development
Authority) can also coordinate the adoption of this kind of approach.
Optionally, the cluster can also operate a mobile crushing unit that can be shifted between ULBs
over a fixed duration of days based on a written agreement. The material can be stockpiled in
each ULB until a sufficient quantity has accumulated to bring in the machine and process the
C&D waste over a specific time period. Both the above mentioned approaches are suggested for
ULBs sharing close boundary within 20-30 km, beyond which this may not be financially viable
due to high transportation costs.

9
See: www.fmc.org.in/dstpaverblock

38 Training Manual on Construction and Demolition Waste Management


5.2 Secondary Construction Materials and Products
from C&D Waste
Secondary construction raw materials
The processing of stones, concrete chunks, brick bats, excavated soil, sand and mortar can result
in multiple products including construction coarse aggregates (6mm, 10mm, 16mm, etc.),
construction fine aggregates (M-sand, dust) and clay soil. The product line depends on the
market requirement and the associated processing efficiency and technology used in the
processing unit.
Figure 16: Wide Variety of Secondary Raw Materials Developed from C&D Waste

Product development
The aggregates processed from C&D waste can be used for manufacture of a huge variety of
secondary building materials. The building material development from secondary raw material
needs to be based on proper market assessment for the products in the region. Product
development also depends on the characterisation of the local C&D waste. A list of products that
can be developed from processed C&D waste has been attached as Annex 3. The detailed
structural and non-structural applications of processed C&D waste has been mentioned in C&D
Waste Management Rules 2016 (refer Annex 4).

Table 5: Utilisation of Processed C&D Waste

Training Manual on Construction and Demolition Waste Management 39


National Building Code (NBC- CED 46) of India 2005 : Part 11 of NBC 2005
‘Approach to Sustainability’ (Chapter 11), states that:
i. Recycled Coarse Aggregate may be used in concrete for bulk fills, bank protection,
base/fill of drainage structures, pavements, sidewalks, kerbs and gutters etc.
ii. Up to 30 percent of natural crushed coarse aggregate can be replaced by the recycled
concrete aggregate
iii. This percentage can be increased up to 50 percent for pavements and other
areas which are under pure compression specific to the standards and practices
pertaining to construction of roads.

Market development of products


One of the main challenges faced by C&D waste processing units in India is market uptake of
products made with processed waste due to lack of knowledge in the construction industry and
perception of inferior quality. To ensure enhanced market uptake of C&D waste based products,
two approaches that can be adopted:
1. Preferential buy back by government and private entities
2. Eco-labelling and Green Certification of products
Preferential procurement is dealt in greater detail in Chapter 7 of this manual. Eco-labelling and
Green Certification of products is another very effective approach in increasing uptake of these
products in the market since it helps these products to stand out and gain visibility and
legitimacy. One of the most well known schemes for green rating in the construction sector in
India is GRIHA (Green Rating for Integrated Habitat Assessment), which is recognised by the
Government of India. In addition to a rating system for buildings, GRIHA has also developed
the “GRIHA Product Catalogue” which is a repository of green products in India with their
manufacturers’ details. A product is assessed on one or more “green” criteria such as recycled
content, embodied energy, etc. and a certified product gets listed on the Catalogue. Any building
project aspiring to obtain green certification can use any of the products listed in the catalogue
and earn points towards their green ratings. Similar approaches are also possible with other
organisations like the Indian Green Building Council. Such promotion will help in increasing
the demand for recycled products and ensure higher utilisation of C&D waste.

40 Training Manual on Construction and Demolition Waste Management


6. Tendering for C&D Waste Processing by
Third Parties

This section applies to cities where the amount of C&D waste generated is sufficient to justify a
full-scale processing facility that needs to be contracted out to a private party through a
competitive bidding process. This section presents highlights of the Tendering Template
developed as a supplement to this manual and has been developed based on the actual experience
in Delhi and Ahmedabad. The template can be modified and adapted to local circumstances
and needs.

6.1 General Information


ULB shall invite tenders from eligible bidders for Collection, Transportation, Storage, Processing
and Recycling of agreed amount of ( _____ TPD) of CDW based on a Design, Finance, Build,
Operate, & Transfer (DFBOT) contract.
Concession period should be 25 years, with review every 5 years. After 25 years, review will lead
to continuation, modification or termination.
ULB shall adopt 3-stage bidding process:
Criteria 1: Eligibility
Criteria 2: Technical Proposal
Criteria 3: Financial Proposal

Eligibility Criteria:
• Registered company. Written agreement of all members, if consortium is bidding.

• Satisfactorily completed in the last 5 years at least one project on civil engineering
construction, building materials manufacture, or waste management and recycling projects
worth INR ________.

• Owned or leased a minimum number of _________ trucks in good condition.

• Achieved in last two financial years a minimum financial turnover of INR ______.

• Demonstrated availability of Liquid assets and/or availability of credit facilities of no less than
INR __________.

• Not have been disqualified by any government authority, or have record of poor performance.

Training Manual on Construction and Demolition Waste Management 41


Pre-tender queries, site visits, and tender amendment protocol shall be communicated by ULB.
Costs associated with tendering and method of payment shall be stated by ULB for bidders.

6.2 Scope of Work


Project area: ULB shall clearly delineate project boundary, transportation routes and location of
sites with clear maps.
Waste generation: ULB shall have estimated average availability of CDW in the project area
from bulk generators and open spaces in TPD. Data on trends, seasonal variations, etc. to be
provided by ULB. Bidder shall plan for CDW expected over next 25 years.
Minimum waste assurance: ULB shall ensure that the bidder will be the sole agency responsible
for collection of CDW in the project area. The ULB shall assure the bidder a minimum quantity
of CDW on a monthly/quarterly basis to ensure financial viability of the project. If minimum
guaranteed amount is not met, the ULB shall provide monetary compensation to the bidder at a
rate quoted in the tender by the bidder.
Waste composition and acceptability: ULB shall communicate the typical composition of CDW
in the project area along with degree of expected variation. This will help determine acceptability
criteria based on non-CDW streams (more than ___ % non CDW) or presence of hazardous
materials.
Collection of waste:

• The bidder shall set up a toll free helpline for CDW generators which will be advertised by the
ULB and bidder.

• ULB shall share the mandatory CDW Management Plan of bulk generators within the project
area with the bidder on a regular basis.

• The bidder shall be responsible for collection of CDW from bulk and small generators as well
as from open spaces within the project area as notified by the ULB. Collection should take
place within an agreed upon timeframe.

• The ULB shall pay the bidder for CDW waste collection and transportation at a rate quoted
in the tender by the bidder.

• CDW brought to collection centres or processing facility by the ULB or private generators
shall be accepted free of charge by the bidder, provided minimum acceptability criteria
are met.
Transportation of waste:

• Bidder shall arrange for adequate number of vehicles that are appropriate for the proper
collection and transportation of CDW.

• Vehicles used for transporting CDW should be GPS enabled.

42 Training Manual on Construction and Demolition Waste Management


• ULB shall provide the guidelines for the timing and routes for transportation of waste.
Collection centres:

• ULB shall identify and allot an adequate number of land parcels within the project boundary
to the bidder to serve as intermediate CDW collection centres. The number and distribution
of such parcels shall be determined in the ULB’s CDW Management Plan. The bidder shall be
responsible for maintaining and operating these sites on a DBOT basis.

• The bidder shall use these sites for inspection, sorting, and storing of CDW, pending transfer
to the processing facility. The bidder may choose to develop these sites through the provision
of necessary facilities at own expense.
Processing facility:

• ULB shall identify and allot a land parcel to serve as CDW processing facility. The size of the
parcel shall be determined based on the estimated amount of the CDW generation in the
project area as assessed in the ULB’s CDW Management Plan.

• Bidder shall be responsible for undertaking necessary site development, design and
construction of equipment and infrastructure necessary for weighing, sorting, and processing
of CDW and manufacture of finished products.

• Bidder shall be responsible to accurate weighing of incoming and waste and record keeping of
such data.

• Bidder shall be responsible for maintenance and operation of the facility in accordance with
applicable safety and environmental rules.

• Bidder shall arrange for appropriate management and disposal of any hazardous waste.
Bidder shall also arrange for disposal of any unrecovered/unutilised waste to the nearest
sanitary landfill.
Recycled materials:

• Bidder shall be free to sell recovered materials and manufactured building products from the
facility as market permits.

• Bidder shall ensure that such products meet applicable BIS standards and any other standards
recommended for green building products.

• ULB shall help to promote procurement of such green building products in public projects.
Reporting: The concessionaire will be required to keep accurate records and report to the ULB
on quantity and characteristic of incoming C&D waste, rejected waste, hazardous waste
management, sale of products and disposal of unutilised residue to landfills at a frequency
determined in the concession agreement.
Permission and clearances: The concessionaire will be responsible for obtaining all required
permissions and clearances from State Pollution Control Board and any other concerned
government agencies.

Training Manual on Construction and Demolition Waste Management 43


Review: The agreement will be reviewed every 5 years. The review may lead to continuation,
modification, or termination of agreement, as mutually agreed.

6.3 Tendering Process


Document preparation and submission: All documents must be prepared in prescribed format
and necessary supporting documents must be provided. Submission of all documents must be
done in the accordance with the prescribed method within the stipulated deadline. Any errors,
inadequacies, or delays will lead to rejection of bid.
Fees and money deposit: Transaction fees must be paid in prescribed format. An Earnest Money
Deposit (EMD) of Rs. _____ shall be paid as a Bank Guarantee in the prescribed format. The
EMD of unsuccessful bidders will be returned within 20 days of the end of tender validity. The
EMD of the successful bidder will be discharged when the bidder has signed the Concession
Agreement and furnished the required Performance Security Deposit.
Evaluation of tenders: The ULB shall open all pre-qualified bids on date notified. The ULB has
right to reject any bids that are incomplete or inadequate. Bids shall be scored based on technical
proposal and only those meeting the ULB’s threshold will have their financial proposal
considered. The ULB may ask bidders for further information and/or clarification on both
technical and financial proposals, if necessary. The entire process shall remain confidential.
Award criteria: The bids will be evaluated on QCBS (Quality cum Cost Basis). Bid with the
highest aggregate score comprising 80% (total weighted score based on technical proposal) +
20% (total weighted score based on financial proposal) will be the winning bid.
In the financial proposal, bidders will quote two prices as follows (for details, refer to Template
document):
a) Rate to be paid by ULB to bidder for collection and transport of C&D waste (INR/tonne
with distance range), and
b) Rate to be paid by ULB (INR/tonne) to bidder as compensation against minimum quantum
of waste assured.
Award and Agreement: The winning bidder will be notified by the ULB in writing. The
notification of the award will form the basis of the Concession Agreement subject to the
furnishing of Performance Security Deposit. When this requirement is met, the ULB shall
promptly notify other bidders that their bids have been unsuccessful.
Within 20 days of receipt of the award notification, the successful bidder shall deliver to the
ULB a Performance Security Deposit for construction in the form of a bank guarantee for an
amount equivalent to 5% of the accepted project set up cost. This will be refunded after 1 year of
plant operation. Further, prior to commercial operations, the bidder shall provide Performance
Security Deposit for operation in the form of a bank guarantee for an amount equivalent to 5%
of the estimated operational cost for subsequent 5 years. This will be refunded after the project

44 Training Manual on Construction and Demolition Waste Management


review at 5 years, and fresh bank guarantee will be required to cover the next 5 years of
operation.
Upon receipt of the bank guarantee, the ULB shall prepare a detailed Concession Agreement
between the ULB and the successful bidder. The agreement will include all the terms and
conditions for operating the C&D waste management system and processing facility. Within 45
days of award notification, the successful bidder shall form a Special Purpose Vehicle (SPV) for
execution of the Concession Agreement. The agreement will be signed between the ULB and the
SPV within 60 days of award notification.

Training Manual on Construction and Demolition Waste Management 45


7. Monitoring and Supporting Policies

Establishment of a C&D waste collection, transportation, and processing system needs to be


augmented by effective monitoring and supporting policies to ensure the highest quality of
management and utilisation of C&D waste.

7.1 Monitoring
A system of monitoring and inspection mechanisms should be in place for disposal practices of
C&D waste in order to prevent unauthorised dumping. Central to this scheme is the
Construction/Demoliton Permit which is recommended in the new Rules (for a sample, see
Annex 2). When applying for a construction or demolition permit, the waste generator must
estimate the amount of waste to be generated and pay an upfront disposal/management fee with
security deposit based on the amount at a rate to be decided by the ULB (the new Rules
authorise the ULB to collect such fees).
On paying the deposit, the permit for construction/demolition is issued. Each permit has a
tracking code for identification. The ULB maintains a database of all such permits and shares the
information with the contracted collection/transportation/processing entity. The contracted
entity collects the waste at the appropriate time and transports it to the processing/designated
disposal facility where the incoming waste is weighed and a report generated against the unique
tracking code. Once this information is shared with the ULB, the ULB can grant final clearance
to the waste generator’s construction/demolition project and refund the security deposit.
If the waste generator transports the entire waste to the designated facility at own expense, the
entire fee may be refunded on presentation of similar evidence from the weighbridge at the
designated facility. This type of tracking system involves multiple stakeholders but ensures
proper disposal and handling of C&D waste. In addition, collection of upfront fee from waste
generators can significantly contribute to the ULB’s cost of paying the contracted party for
collection/transportation/processing. For effective monitoring, the government can make use of
extensive IT systems such as GPS tracking of vehicles and centralised data entry for movement of
waste streams from one place to another, besides appropriate tests and inspections.

46 Training Manual on Construction and Demolition Waste Management


7.2 Supporting Policies
Many supporting policies are needed to ensure effective management of C&D waste and
increased market uptake of recycled products. Some of the suggested (and already implemented)
supporting policies are discussed below:
A. Preferential procurement/Buy-back policy for finished C&D waste products: This is the
most important and effective policy in encouraging and ensuring successful business
development of C&D waste recycling. A ULB or similar agencies such as Urban Development
Authority, should preferentially buy back certain percentage or certain type of products made
from C&D waste. This will guarantee a market to the developer of the processing facility and
also help to establish the use of recycled material in construction projects since government
adoption often acts as a green light for the private sector. Obviously, any procurement policy
needs strict quality/performance standards and it should be no different for procurement of
products made from C&D waste. For example, a preferential procurement policy for purchasing
products from C&D waste processing has been adopted by the Ahmedabad Municipal
Corporation (AMC). Under this policy, minimum 50% of total requirement for paver block for
its own various civil works will be purchased by AMC, as per the Schedule of Rates. A copy of
this Buy-Back Policy is reproduced in Annex 1.
B. Notify demolition permit in the city: The notification of demolition permit will serve as an
effective tool for monitoring and financing management of C&D waste as outlined in Section
7.1. To ensure implementation, the ULB needs to develop capacity in terms of personnel as well
as IT to maintain a database of such permits. Rajkot Municipal Corporation has issued a
resolution to collect demolition waste charges upfront at the time of giving building permits.
C. Ban landfilling and unauthorised disposal of C&D waste: C&D waste not only takes up
valuable landfill space but when mixed with MSW, loses its recycling value. Hence ULBs should
ban disposal of C&D waste in MSW landfills, except the use of a small fraction as daily cover.
Similarly, unauthorised dumping in non-designated sites needs to be prohibited with severe
penalties laid down for violators. Especially vulnerable zones such as wetlands, lakes, river
channels, etc. may be fitted with CCTV monitoring mechanisms to deter potential violators.
D. IEC activities: All aspects of the CDW management system including demolition permits,
prohibitions, designated locations, disposal fees, authorised contractors, etc. need to be well
publicised to the public, especially stakeholders in the construction industry. In addition to
communicating such details through the ULB’s website, information brochures and periodic
events such as workshops should also be used. Designated disposal sites also need good access
roads, clearly visible identification signs and boundary walls to prevent encroachment.

Training Manual on Construction and Demolition Waste Management 47


8. Best Practice Examples from India

Pilot initiatives in Delhi and Ahmedabad have already demonstrated that C&D waste can be
successfully recycled and reused in construction.

8.1 C&D Waste Recycling Plant, Burari, Delhi


Delhi Municipal Corporation is the pioneer in India in terms of initiating the first C&D waste
management system in the country. The recycling facility in Burari, north Delhi is installed,
operated and maintained on a Public Private Partnership (PPP) basis between the Delhi
Municipal Corporation and IL&FS Environment10.
The processing plant, currently operating at 2,000 TPD capacity was commissioned in 2010
for only 500 TPD on a pilot basis. It has been running successfully ever since and is an excellent
case study for business models that could be adopted across India. Under the PPP agreement,
the DMC pays IL&FS a fee for collection and transportation. DMC has designated 168
intermediate collection points across the city from which waste is transported to the
processing facility.
The processing technology includes both dry and wet processing and around 95% of the
incoming C&D waste is recycled and processed into aggregates and M-sand. Utilising the
recycled materials, the unit produces finished products such as kerb stones, paver blocks,
concrete bricks and pre-cast reinforced cement concrete structures like drain slabs, roofing
structures, etc. The materials have been tested and meet Bureau of Indian standards (BIS) codes
for usage in construction applications. The Delhi government has also recommended preferential
procurement of recycled products by public agencies.

10
For more information visit their website: http://www.ilfsenv.com/

48 Training Manual on Construction and Demolition Waste Management


Figure 17: Photo of Burari C&D Waste Processing Plant

Building on the success of the Burari plant, the Delhi government has commissioned 3 other
recycling units to cover all zones of the mega-city. A second 500 TPD processing plant has
already started operation in Shasthri Park from 2016.

8.2 C&D Waste Recycling Plant, Ahmedabad


Following the success of DMC, the Ahmedabad Municipal Corporation (AMC) also initiated
C&D waste management and processing. AMC is running the project in PPP mode with
Amdavad Enviro Projects Pvt. Ltd. (AEP)11 since 2014. The facility has a processing capacity of
1,100 TPD but is currently operating at 300 TPD.
C&D Waste is processed and recycled into aggregates which in turn are used to prepare finished
products including paver blocks, kerb-stones, hollow bricks, concrete tiles, prefabricated
structures like pre-cast toilets, park benches, etc. Due to AMC’s preferential procurement policy
(see Annex 1), many of their products are used in government infrastructure projects.

11
For more information visit their website: http://amdavadenviro.com/

Training Manual on Construction and Demolition Waste Management 49


Figure 18: Photo of Ahmedabad C&D Waste Processing Plant

50 Training Manual on Construction and Demolition Waste Management


Annexure 1
Preferential Procurement Policy – Ahmedabad

Training Manual on Construction and Demolition Waste Management 51


Ahmedabad Municipal Corporation
Department of Solid Waste Management
C Block, 5 Floor, Sardar Patel Bhavan, Danapith, Ahmedabad – 380001
th

Tel. No. 079 – 25350841, Fax No. 079-25350841


Email: swm@ahmedabadcity.gov.in
To,
Amdavad Enviro Projects Pvt. Ltd.,
E/5, Ojas Apartment, Near Nehrunagar Cross roads,
Ambawadi, Ahmedabad – 380018

Subject: - About procurement of the final product manufactured by Amdavad Enviro Projects
Pvt. Ltd.

Context: (1) Amdavad Enviro Projects Pvt. Ltd.’s letter dated 18/04/2016
(2) Health and Solid Waste Management Committee’s Resolution number 29 dated
22/06/2016 and Standing Committee’s Resolution number 387 dated 30/06/2016

With reference to the above mentioned subject and context, it is hereby informed that the
Standing committee, with respect to resolution number 1022 dated 06/09/2016, has given
approval to DNP Infrastructure Pvt. Ltd. to collect all the construction and demolition waste
and transport the same to Gyaspur Pirana to the plant which has been set up on a public private
partnership basis since 30 years which can process 300 Metric tonnes of garbage on daily basis.
Department of Solid Waste Management has given the Letter of Award to DNP Infrastructure
Pvt. Ltd. and as per the Letter offer of award, A Concession Agreement has been made with the
newly set up organisation Amdavad Enviro Projects Ltd. by DNP Infrastructure Pvt. Ltd. as on
21/10/2013. With reference to that, AEPPL has been operationalised as on 10/05/2014.

According to the aforesaid Reference Letter – 1, it is presented that AEPPL will manufacture
finished products/goods like brick, hollow block, paver block, curb stone, sand, green ready mix
concrete, aggregates etc. from C & D Waste. If products manufactured from the Waste
Treatment Plant are utilised by AMC, then there will be a proper recycling of all the
construction and demolition waste on daily basis.

AEPPL Plant Products like Paver Block and Curb stone should be procured by the City Engineer
and manhole(without frame) should be procured by the Superintendent (Central Stores); the
minimum rate should be considered after comparing the existing rates form the AMC tender
and/or SOR. As per approval from Solid Waste Management Committee resolution no 29, dated
22/06/2016 and standing committee no. 387 dated 30/06/2016, 50% requirement of paver
blocks and curbstone and 25% requirement of manhole cover of the AMC (which can be
increased/decreased as per requirement) needs to be procured by the respective zones/projects
from the Agency. The copy of the document/circular is attached herewith.

You are requested to take account of this notice and follow the necessary procedures.

Director
(Solid Waste Management)

52 Training Manual on Construction and Demolition Waste Management


Circular

With respect to the Standing Committee Resolution No. 1022, dated 06/09/2012, Amdavad
Enviro Projects Pvt. Ltd. (AEPPL) has been given the contract of collecting construction and
demolition waste of Ahmedabad city and transport the same to the plant at Gyaspur Pirana set
up since 30 years under public private partnership, which can process 300 metric tonnes of waste
on daily basis

With reference to the approval given by Solid Waste Management Committee Resolution
Number 29 dated 22/06/2016 and Standing Committee Resolution number 387 dated
30/06/2016, your respective departments are required to following the below mentioned
procedure in case of procurement of paver block, curbing and manhole cover (without frame):

“Procurement of 50% of requirement of paver blocks and curbing stone and 25% of
requirement of manhole cover (without frame) (which can be increased or decreased as per
requirement) should be done by the respective departments/projects from AEPPL and the rates
should be as per the existing rates of that particular time period of Ahmedabad Municipal
Corporation approved tender and/or SOR rates, whichever is less. “

Deputy Municipal Commissioner


(Solid Waste Management Department)

Copy to:

1. Honourable Municipal Commissioner – For your Information


2. All Zonal Deputy Municipal Commissioners
3. Related Department Deputy Municipal Commissioner (Traffic, Parks and Garden, Fire
Brigade, Municipal School Board, AJL, Kankaria Lake Front, Zoo and Balvatika, Water
and Drainage Project, S.T.P., SRFDCL, Road Project, Bridge Project, Light, Housing
Project, SNP, Swimming Pool, Gymnasium, AMTS)
4. City Engineer (WRM) and City Engineer
5. Joint Director (Mechanical)
6. All Additional City Engineers
7. All Zonal Assistant Municipal Commissioner
8. Superintendent, Central Stores
9. Director, Solid Waste Management Department
10. Amdavad Enviro Projects Pvt. Ltd., Behind Torrent Power Sub Station, Gyaspur,
Ahmedabad, Mobile No. 9898478110, 9979846734






Training Manual on Construction and Demolition Waste Management 53



Annexure 2
Sample Construction / Renovation / Demolition
Permit

54 Training Manual on Construction and Demolition Waste Management


Sample Construction / Renovation / Demolition Permit

Dated:
Name of Individual/Institution:
Project name:
Type of work (Construction / Renovation / Demolition):
Location:
Construction commencement date:
Construction completion date:

Estimated waste generation tonnes/day (average; maximum and minimum):


• Excavated Earth materials (vegetation, sand, soil):
• Concrete:
• Bricks and Mortar:
• Debris:
• Metals:
• Others:

Plan for Management of C&D waste:


• Estimated quantity of waste to be reused on-site in tonnes/day (average):
• Estimated quantity required to be disposed (tonnes per day) average:
• Provisions for waste storage (tonnes) for each category listed above and duration:

Quantity of waste committed to (concessionaire) in tonnes /day:

Training Manual on Construction and Demolition Waste Management 55


Annexure 3
Products Made from C&D Waste

56 Training Manual on Construction and Demolition Waste Management


Construction materials from processed C&D waste

Paver Block Kerb Stone

Tile Jalli

Wall Cladding Concrete Block

Training Manual on Construction and Demolition Waste Management 57


Street furniture from processed C&D waste

Bollard Fence Post

Pre-cast Compound Wall Planter

Drain Cover Park Bench

58 Training Manual on Construction and Demolition Waste Management


Pre-cast structures from processed C&D waste

On-site Assembly Type Toilet


(Model developed by AEP Pvt. Ltd.)

Pre-cast Toilet
(Model developed by AEP Pvt. Ltd.)

Training Manual on Construction and Demolition Waste Management 59


Annexure 4
C&D Waste Management Rules 2016

60 Training Manual on Construction and Demolition Waste Management


[Published In the Gazette of India, Part-II, Section-3, Sub-section (ii)]
Ministry of Environment, Forest and Climate Change

NOTIFICATION

New Delhi, the 29th March, 2016

G.S.R. 317(E).-Whereas the Municipal Solid Wastes (Management and Handling) Rules, 2000 published
vide notification number S.O. 908(E), dated the 25th September, 2000 by the Government of India in the
erstwhile Ministry of Environment and Forests, provided a regulatory frame work for management of
Municipal Solid Waste generated in the urban area of the country;

And whereas, to make these rules more effective and to improve the collection, segregation,
recycling, treatment and disposal of solid waste in an environmentally sound manner, the Central
Government reviewed the existing rules and it was considered necessary to revise the existing rules with
a emphasis on the roles and accountability of waste generators and various stakeholders, give thrust to
segregation, recovery, reuse, recycle at source, address in detail the management of construction and
demolition waste.

And whereas, the draft rules, namely, the Solid Waste Management Rules, 2015 with a separate
chapter on construction and demolition waste were published by the Central Government in the Ministry
of Environment, Forest and Climate Change vide G.S.R. 451 (E), datedthe 3rd June, 2015 inviting
objections or suggestions from the public within sixty days from the date of publication of the said
notification;

And Whereas, the objections or suggestions received within the stipulated period were duly
considered by the Central Government;

Now, therefore, in exercise of the powers conferred by sections 6, 25 of the Environment


(Protection) Act, 1986 (29 of 1986), and in supersession of the Municipal Solid Wastes (Management
and Handling) Rules, 2000, except as respect things done or omitted to be done before such supersession,
the Central Government hereby notifies the following rules for Management of Construction and
Demolition Waste –

1. Short title and commencement.-(1) These rules shall be called the Construction and Demolition
Waste Management Rules, 2016.

(2) They shall come into force on the date of their publication in the Official Gazette.

2. Application.-The rules shall apply to every waste resulting from construction, re-modeling, repair
and demolition of any civil structure of individual or organisation or authority who generates
construction and demolition waste such as building materials, debris, rubble.

3. Definitions –(1) In these rules, unless the context otherwise requires,-

(a) “ ACT’ means the Environment ( Protection) Act, 1986 (29 of 1986);

(b) "construction" means the process of erecting of building or built facility or other structure, or

1
building of infrastructure including alteration in these entities,;

(c) "construction and demolition waste" means the waste comprising of building materials, debris
and rubble resulting from construction, re-modeling, repair and demolition of any civil structure;

(d) “de-construction” means a planned selective demolition in which salvage, re-use and recycling
of the demolished structure is maximized;

(e) “demolition” means breaking down or tearing down buildings and other structures either
manually or using mechanical force (by various equipment) or by implosion using explosives.

(f) “form” means a Form annexed to these rules;

(g) “local authority” means an urban local authority with different nomenclature such as municipal
corporation, municipality, nagarpalika, nagarnigam, nagarpanchayat, municipal council including
notified area committee and not limited to or any other local authority constituted under the
relevant statutes such as gram panchayat, where the management of construction and demolition
waste is entrusted to such agency;

(h) “ schedule” means a schedule annexed to these rules;

(i) “service provider’ means authorities who provide services like water, sewerage, electricity,
telephone, roads, drainage etc. often generate construction and demolition waste during their
activities, which includes excavation, demolition and civil work;

(j) “waste generator” means any person or association of persons or institution, residential and
commercial establishments including Indian Railways, Airport, Port and Harbour and Defence
establishments who undertakes construction of or demolition of any civil structure which
generate construction and demolition waste.

(2) Words and expressions used but not defined herein shall have the same meaning defined in the
ACT.

(4) Duties of the waste generator -

(1) Every waste generator shall prima-facie be responsible for collection, segregation of concrete,
soil and others and storage of construction and demolition waste generated, as directed or notified by the
concerned local authority in consonance with these rules.

(2) The generator shall ensure that other waste (such as solid waste) does not get mixed with this
waste and is stored and disposed separately.

(3) Waste generators who generate more than 20 tons or more in one day or 300 tons per project in a
month shall segregate the waste into four streams such as concrete, soil, steel, wood and plastics, bricks
and mortar and shall submit waste management plan and get appropriate approvals from the local
authority before starting construction or demolition or remodeling work and keep the concerned

2
authorities informed regarding the relevant activities from the planning stage to the implementation stage
and this should be on project to project basis.

(4) Every waste generator shall keep the construction and demolition waste within the premise or get
the waste deposited at collection centre so made by the local body or handover it to the authorised
processing facilities of construction and demolition waste; and ensure that there is no littering or
deposition of construction and demolition waste so as to prevent obstruction to the traffic or the public or
drains.

(5) Every waste generator shall pay relevant charges for collection, transportation, processing and
disposal as notified by the concerned authorities; Waste generators who generate more than 20 tons or
more in one day or 300 tons per project in a month shall have to pay for the processing and disposal of
construction and demolition waste generated by them, apart from the payment for storage, collection and
transportation. The rate shall be fixed by the concerned local authority or any other authority designated
by the State Government.

(5) Duties of service provider and their contractors -

(1) The service providers shall prepare within six months from the date of notification of these rules,
a comprehensive waste management plan covering segregation, storage, collection, reuse, recycling,
transportation and disposal of construction and demolition waste generated within their jurisdiction.

(2) The service providers shall remove all construction and demolition waste and clean the area
every day, if possible, or depending upon the duration of the work, the quantity and type of waste
generated, appropriate storage and collection, a reasonable timeframe shall be worked out in
consultation with the concerned local authority.

(3) In case of the service providers have no logistics support to carry out the work specified in sub-
rules (1) and (2) , they shall tie up with the authorised agencies for removal of construction and
demolition waste and pay the relevant charges as notified by the local authority.

(6) Duties of local authority-The local authority shall,-

(1) issue detailed directions with regard to proper management of construction and demolition waste
within its jurisdiction in accordance with the provisions of these rules and the local authority shall seek
detailed plan or undertaking as applicable, from generator of construction and demolition waste;

(2) chalk out stages, methodology and equipment, material involved in the overall activity and final
clean up after completion of the construction and demolition ;

(3c) seek assistance from concerned authorities for safe disposal of construction and demolition waste
contaminated with industrial hazardous or toxic material or nuclear waste if any;

(4) shall make arrangements and place appropriate containers for collection of waste and shall
remove at regular intervals or when they are filled, either through own resources or by appointing private
operators;

3
(5) shall get the collected waste transported to appropriate sites for processing and disposal either
through own resources or by appointing private operators;

(6) shall give appropriate incentives to generator for salvaging, processing and or recycling
preferably in-situ;

(7) shall examine and sanction the waste management plan of the generators within a period of one
month or from the date of approval of building plan, whichever is earlier from the date of its submission;

(8) shall keep track of the generation of construction and demolition waste within its jurisdiction and
establish a data base and update once in a year;

(9) shall device appropriate measures in consultation with expert institutions for management of
construction and demolition waste generated including processing facility and for using the recycled
products in the best possible manner;

(10) shall create a sustained system of information, education and communication for construction
and demolition waste through collaboration with expert institutions and civil societies and also
disseminate through their own website;

(11) shall make provision for giving incentives for use of material made out of construction and
demolition waste in the construction activity including in non-structural concrete, paving blocks, lower
layers of road pavements, colony and rural roads.

(7) Criteria for storage, processing or recycling facilities for construction and demolition waste
and application of construction and demolition waste and its products-

(1) The site for storage and processing or recycling facilities for construction and demolition waste
shall be selected as per the criteria given in Schedule I;

(2) The operator of the facility as specified in sub- rules (1) shall apply in Form I for authorization
from State Pollution Control Board or Pollution Control Committee.

(3) The operator of the facility shall submit the annual report to the State Pollution Control Board in
Form II.

(3) Application of materials made from construction and demolition waste in operation of sanitary
landfill shall be as per the criteria given in Schedule II.

(8) Duties of State Pollution Control Board or Pollution Control Committee-

(1) State Pollution Control Board or Pollution Control Committee shall monitor the implementation
of these rules by the concerned local bodies and the competent authorities and the annual report shall be
sent to the Central Pollution Control Board and the State Government or Union Territory or any other
State level nodal agency identified by the State Government or Union Territory administration for
generating State level comprehensive data. Such reports shall also contain the comments and suggestions
of the State Pollution Control Board or Pollution Control Committee with respect to any comments or
changes required;

4
(2) State Pollution Control Board or Pollution Control Committee shall grant authorization to
construction and demolition waste processing facility in Form-III as specified under these rules after
examining the application received in Form I;

(3) State Pollution Control Board or Pollution Control Committee shall prepare annual report in
Form IV with special emphasis on the implementation status of compliance of these rules and forward
report to Central Pollution Control Board before the 31stJuly for each financial year.

(9) Duties of State Government or Union Territory Administration-

(1) The Secretary in-charge of development in the State Government or Union territory
administration shall prepare their policy document with respect to management of construction and
demolition of waste in accordance with the provisions of these rules within one year from date of final
notification of these rules.

(2) The concerned department in the State Government dealing with land shall be responsible for
providing suitable sites for setting up of the storage, processing and recycling facilities for construction
and demolition waste.

(3) The Town and Country planning Department shall incorporate the site in the approved land use
plan so that there is no disturbance to the processing facility on a long term basis.

(4) Procurement of materials made from construction and demolition waste shall be made mandatory
to a certain percentage (say 10-20%) in municipal and Government contracts subject to strict quality
control.

(10) Duties of the Central Pollution Control Board - (1) The Central Pollution Control Board
shall,-

(a) prepare operational guidelines related to environmental management of construction and


demolition waste management;

(b) analyze and collate the data received from the State Pollution Control Boards or Pollution
Control Committee to review these rules from time to time;

(c) coordinate with all the State Pollution Control Board and Pollution Control Committees for any
matter related to development of environmental standards;

(d) forward annual compliance report to Central Government before the 30thAugust for each
financial year based on reports given by State Pollution Control Boards of Pollution Control Committees.

(11) Duties of Bureau of Indian Standards and Indian Roads Congress -The Bureau of Indian
Standards and Indian Roads Congress shall be responsible for preparation of code of practices and
standards for use of recycled materials and products of construction and demolition waste in respect of
construction activities and the role of Indian Road Congress shall be specific to the standards and
practices pertaining to construction of roads.

5
(12) Duties of the Central Government -

(1) The Ministry of Urban Development, and the Ministry of Rural Development, Ministry of
Panchayat Raj, shall be responsible for facilitating local bodies in compliance of these rules;

(2) The Ministry of Environment, Forest and Climate Change shall be responsible for reviewing
implementation of these rules as and when required.

13. Timeframe for implementation of the provisions of these rules -The timeline for implementation
of these rules shall be as specified in Schedule III:

14. Accident reporting by the construction and demolition waste processing facilities-In case of
any accident during construction and demolition waste processing or treatment or disposal facility, the
officer in charge of the facility in the local authority or the operator of the facility shall report of the
accident in Form-V to the local authority. Local body shall review and issue instruction if any, to the in-
charge of the facility.

Schedule I
Criteria for Site Selection for Storage and Processing or Recycling Facilities for construction and
demolition Waste
[See Rule 7(1)]

(1) The concerned department in the State Government dealing with land shall be responsible for
providing suitable sites for setting up of the storage, processing and recycling facilities for
construction and demolition and hand over the sites to the concerned local authority for
development, operation and maintenance, which shall ultimately be given to the operators by
Competent Authority and wherever above Authority is not available, shall lie with the concerned
local authority.

(2) The Local authority shall co-ordinate (in consultation with Department of Urban Development of
the State or the Union territory) with the concerned organizations for giving necessary approvals
and clearances to the operators.

(3) Construction and demolition waste shall be utilized in sanitary landfill for municipal solid waste
of the city or region as mentioned at Schedule I of thse rule. Residues from construction and
demolition waste processing or recycling industries shall be land filled in the sanitary landfill for
solid waste.

(4) The processing or recycling shall be large enough to last for 20-25 years (project based on-site
recycling facilities).

(5) The processing or recycling site shall be away from habitation clusters, forest areas, water
bodies, monuments, National Parks, Wetlands and places of important cultural, historical or
religious interest.

(6) A buffer zone of no development shall be maintained around solid waste processing and disposal
facility, exceeding five Tonnes per day of installed capacity. This will be maintained within the

6
total area of the solid waste processing and disposal facility. The buffer zone shall be prescribed
on case to case basis by the local authority in consultation with concerned State Pollution Control
Board.

(7) Processing or recycling site shall be fenced or hedged and provided with proper gate to monitor
incoming vehicles or other modes of transportation.

(8) The approach and or internal roads shall be concreted or paved so as to avoid generation of dust
particles due to vehicular movement and shall be so designed to ensure free movement of
vehicles and other machinery.

(9) Provisions of weigh bridge to measure quantity of waste brought at landfill site, fire protection
equipment and other facilities as may be required shall be provided.

(10) Utilities such as drinking water and sanitary facilities (preferably washing/bathing facilities for
workers) and lighting arrangements for easy landfill operations during night hours shall be
provided and Safety provisions including health inspections of workers at landfill sites shall be
carried out made.

(11) In order to prevent pollution from processing or recycling operations, the following
provisions shall be made, namely:

(a) Provision of storm water drains to prevent stagnation of surface water;


(b) Provision of paved or concreted surface in selected areas in the processing or recycling
facility for minimizing dust and damage to the site.
(c) Prevention of noise pollution from processing and recycling plant:
(d) provision for treatment of effluent if any, to meet the discharge norms as per
Environment (Protection) Rules, 1986.

(12) Work Zone air quality at the Processing or Recycling site and ambient air quality at the vicinity
shall be monitored.

(13) The measurement of ambient noise shall be done at the interface of the facility with the
surrounding area, i.e., at plant boundary.

(14) The following projects shall be exempted from the norms of pollution from dust and noise as
mentioned above:

For construction work, where at least 80 percent construction and demolition waste is
recycled or reused in-situ and sufficient buffer area is available to protect the surrounding
habitation from any adverse impact.

(15) A vegetative boundary shall be made around Processing or Recycling plant or site to strengthen
the buffer zone.

7
Schedule II
Application of materials made from construction and demolition waste and its products.
[See Rule 7(3)]

Sl. No. Parameters Compliance Criteria

Drainage layer in leachate collection Only crushed and graded hard material (stone,
system at bottom of Sanitary Landfill concrete etc.) shall be used having coarse sand size
Gas Collection Layer above the waste graded material (2mm – 4.75mm standard sieve
1 at top of Sanitary Landfill and size).
Drainage Layer in top Cover System Since the coarse sand particles will be angular in
above Gas Collection Layer of shape (and not rounded as for riverbed sand),
Sanitary Landfill protection layers of non-woven geo-textiles may be
For capping of sanitary landfill or provided, wherever required, to prevent puncturing
dumpsite, drainage layer at the top of adjacent layers or components.

2 Daily cover Fines from construction and demolition processed


waste having size up to 2 mm shall be used for
daily cover over the fresh waste.

Use of construction and demolition fines as landfill


cover shall be mandatory where such material is
available. Fresh soil (sweet earth) shall not be used
for such places and borrow-pits shall not be
allowed. Exception – soil excavated during
construction of the same landfill.
During hot windy days in summer months, some
fugitive dust problems may arise. These can be
minimised by mixing with local soil wherever
available for limited period.

3 Civil construction in a sanitary landfill Non-structural applications, such as kerb stones,


drain covers, paving blocks in pedestrian areas.

8
Schedule III
Timeframe for Planning and Implementation
[See Rule 13]

Cities with Cities with Cities with


Sl. No. Compliance Criteria population of 01 population of 0.5-01 population of less
million and above million than 0.5 million

1 Formulation of policy by State 12 months 12 months 12 months


Government

2 Identification of sites for 18 months 18 months 18 months


collection and processing
facility

3 Commissioning and 18 months 24 months 36 months


implementation of the facility

4 Monitoring by SPCBs 3 times a year – once 2 times a year – once 2 times a year – once
in 4 months in 6 months in 6 months

*The time Schedule is effective from the date of notification of these rules.

FORM – I
See [Rule 7 (2)]
Application for obtaining authorisation
To,
The Member Secretary

______________________Name of the local authority or Name of the agency :


appointed by the municipal authority

Correspondence address
Telephone No.
Fax No.
Nodal Officer and designation (Officer authorized
by the competent authority or agency responsible for
operation of processing or recycling or disposal facility)
Authorisation applied for (Please tick mark) Setting up of processing or recycling
facility of construction and
demolition waste

Detailed proposal of construction and demolition waste


processing or recycling facility to include the following
Location of site approved and allotted by the
Competent Authority.
Average quantity (in tons per day) and composition
of construction and demolition waste to be handled

9
at the specific site.
Details of construction and demolition waste
processing or recycling technology to be used.
Quantity of construction and demolition waste to be
processed per day.
Site clearance from Prescribed Authority.
Salient points of agreement between competent
authority or local authority and operating agency
(attach relevant document).
Plan for utilization of recycled product.
Expected amount of process rejects and plan for its
disposal (e.g., sanitary landfill for solid waste).
Measures to be taken for prevention and control of
environmental pollution.
Investment on project and expected returns.
Measures to be taken for safety of workers working
in the processing or recycling plant.
Any preventive plan for accident during the collection,
transportation and treatment including processing and
recycling should be informed to the Competent Authority
(Local Authority) or Prescribed Authority
Date: Signature of Nodal Officer

Form-II

See [Rule (7) (3)]


Format for Issue of Authorisation to the Operator

File No.: ____________


Date : ______________
To,

____________________
____________________
____________________

Ref : Your application number _________________________Dt. …………

The _________________ State Pollution Control Board or Pollution Control Committee after examining
the proposal hereby authorizes ________________ having their administrative office at
_______________________________________ to set up and operate construction and demolition waste
processing facility at___________________ on the terms and conditions (including the standards to
comply) attached to this authorisation letter.

1. The validity of this authorisation is till ________________. After expiry of the validity period,
renewal of authorisation is to be sought.

10
2. The ____________________ State Pollution Control Board or Pollution Control Committee
may, at any time, for justifiable reason, revoke any of the conditions applicable under the authorisation
and shall communicate the same in writing.

3. Any violation of the provision of the construction and demolition Waste Management Rules,
2016 shall attract the penal provision of the Environment (Protection) Act, 1986 (29 of 1986).

Date: (Member Secretary)


Place: State Pollution Control Board/
Pollution Control Committee

Form –III

See [Rule 8(2) ]

Format of Annual Report to be submitted by Local Authority to the State Pollution Control Board
(i) Name of the City or Town…………………….
(ii) Population…………………
(iii) Name and address of local authority or competent authority

Telephone No : ………………………………
Fax : ………………………………………….
Email ID: …………………………………….
Website: ……………………………………..
(iv) Name of In-charge or Nodal Officer dealing with construction and demolition wastes
management with designation ………………………………………………

1. Quantity and composition of construction and demolition waste including any


deconstruction waste

(a) Total quantity of construction and demolition waste generated during the whole year in
metric ton

Any figures for lean period and peak period generation per day …………………..
Average generation of construction and demolition waste (TPD)
Total quantity of construction and demolition waste collected per day
Any Processing / Recycling Facility set up in the city ……………………………
Status of the facility

(b) Total quantity of construction and demolition waste processed / recycled (in metric ton)
Non-structural concrete aggregate :
Manufactured sand :
Ready-mix concrete (RMC) :
Paving blocks :
GSB :

11
Others, if any, please specify :

(c) Total quantity of Construction & Demolition waste disposed by land filling without
processing (last option) or filling low lying areas

No of landfill sites used :


Area used :
Whether weigh-bridge : Yes No
facility used for quantity estimation?

(d) Whether construction and demolition waste used in sanitary landfill (for solid waste) as per
Schedule III
: Yes No

2. Storage facilities

(a) Area orlocation or plot or societies covered for collection of Construction and Demolition waste

(b) No. of large Projects (including roadways project) covered

(c) Whether Area or location or plot or societies collection is


Practiced (if yes, whether done by
Competent Authority or Local Authority or through Private Agency
or Non-Governmental Organization) :
(d) Storage Bins : --------------------------------------------------------
Specifications Existing Proposed
(Shape & Size) Number for future
---------------------------------------------------------
(i) Containers or receptacle (Capacity) :
(ii) Others, please specify :

(e) Whether all storage bins/collection spots are


attended for daily lifting : Yes No

(e) Whether lifting of Construction & Demolition


Waste from Storage bins is manual or mechanical
(please tick mark) please specify mode : Manual Mechanical Others,
and equipment used (specify equipment)

3. Transportation -------------------------------------------------
Existing Actually Required/Proposed number
-------------------------------------------------
Truck :
Truck-Hydraulic :
Tractor-Trailer :
Dumper-placers :
Tricycle :

12
Refuse-collector :
Others (Please specify) :

4. Whether any proposal has been made to improve Construction and Demolition waste
management practices

5. Have any efforts been made to involve PPP for processing of Construction & Demolition waste :
If yes, what is (are) the technologies being used, such as:
--------------------------------------------------------------------------------------------------
Processing / recycling Steps taken
Technology (Quantity to be processed)
-------------------------------------------------------------------------------------------------
Dry Process :
Wet Process :
Others, if any,
Please specify :

6. What provisions are available to check unauthorized operations of:

Encroachment on river bank or wet bodies :


Unauthorized filling of low line areas :
Mixing with solid waste :
Encroachment in Parks, Footpaths etc. :

7. How many slums are provided with construction and demolition waste receptacles facilities:

8. Are municipal magistrates appointed


for taking penal action for non-compliance with these rules: Yes No
[ If yes, how many cases registered & settled during last three years (give year wise details)]

Dated: Signature of Municipal


Commissioner

Form –IV

See [Rule (8)(3)]

Format of Annual Report to be submitted by the State Pollution Control Board / Committees to the
Central Pollution Control Board

To,

The Chairman,
Central Pollution Control Board,
PariveshBhawan, East Arjun Nagar,
Delhi-110032

13
1. Name of the State/Union territory :

2. Name & address of the State


Pollution Control Board/Pollution
Control Committee :

3. Number of municipal authorities


responsible for management of municipal
solid wastes in the State/Union territory
under these rules :

4. A Summary Statement on progress made


by municipal authorities in respect of
implementation of Schedule III] : Please attach as Annexure-I

5. A Summary Statement on progress made by


municipal authorities in respect of
implementation of Schedule IV : Please attach as Annexure-II

Date: Chairman or the Member Secretary


State Pollution Control Board/
Place: Pollution Control Committee

Form –V
See [ Rule14]
Accident reporting

1. Date and time of accident :

2. Sequence of events leading to accident :

3. The type of construction and demolition waste involved in accident :

4. Assessment of the effects of the accidents


a. on traffic, drainage system and the environment :

5. Emergency measures taken :

6. Steps taken to alleviate the effects


a. of accidents :

7. Steps taken to prevent the recurrence


a. of such an accident :

8. Regular monthly health checkup of workers at

14
a. Processing / recycling site shall be made

9. Any accident during the collection,


a. transportation and treatment including
b. processing and recycling should be informed
c. to the Competent Authority (Local Authority) or
d. Prescribed Authority

Date : Authorized Signatory


Place: Designation

[18-6/2014-HSMD]
Bishwanath Sinha, Joint Secretary

15
Deutsche Gesellschaft für Development Alternatives
Internationale Zusammenarbeit (GIZ) GmbH Group
Resource Efficiency Project B-32, Tara Crescent ®
B-5/1 Safdarjung Enclave Qutab Institutional Area
New Delhi 110029 New Delhi 110016
T: +91 11 4949 5353 T: +91 11 2654 4100
E: uwe.becker@giz.de E: vrathi@devalt.org Printed on
FSC Certified
I: www.giz.de I: www.devalt.org Paper

You might also like