Industry 4.

0
Profile

30-May-22
 Production Monitoring System

Production Scheduling System

Solutions
Available Traceability

under Supplier Real-time Inventory visualization

Industry 4.0
Product Lifecyle Management (PLM)

APQP – New Product Development Management

Production Monitoring System
AND-ON Dashboard

LIVE monitoring can be done for any machine connected on the shop
Floor which can be viewed from any of your devices from your
respective roles.
 Horizontally
Monitor Measure Improve & Optimize
Deploy
Control

Real-time OEE Quality Downtime End-to-end

Visibility Improvement Reduction Traceability
Capacity
Utilization Energy Monitoring Planning Autonomous
Process Control
Cycle-time Production Control Plan
Optimization Improvement & P-FMEA Supply Chain
Optimization Integration
 APPROACH
Think7 Architecture Traditional Architecture
based on Industry 3.0 technology
Think7 FMS Server

LAYER 3
Business Applications
(SAP, Oracle, Infor, MS Navision, etc)

T7 Proprietary LAYER 2
Protocol SCADA / MES
(Supervisory Control And Data Acquisition)

LAYER 1 LAYER 1 LAYER 1

Controller 1 Controller 2 Controller 3
(PLC, CNC, Relay Logic, (PLC, CNC, Relay Logic, (PLC, CNC, Relay Logic,
etc) etc) etc)

LAYER 0
Digital (24V DC), Analog (0-10V
Machine Tool
DC or 4-20mA), MQTT, OPC/UA, (Relays, Motors, Pumps, Mechanicals, etc)
MODBUS TCP, MODBUS RTU
Architecture – Analysis & Visualisation

A = 96.4
P = 67.3
Q = 98.7 OEE Capacity Utilisation

Hourly Production – Shift 1 Hourly Production – Shift 2

REPORTS

Live Machine Dashboard

LIVE monitoring for the ACNC-09 which can be viewed from any of your devices from your respective roles.
REPORTS

Live Machine Performance – Per Hour

REPORTS

Performance
Report

Machine Performance Report can also be viewed by selecting the desired

machine, date & shift
REPORTS

Machine Downtime Report

• Downtime reasons can also be captured

• No of instances when the machine was idle can also be viewed
• We can also analyze which machines had major downtime.
REPORTS

Machine Downtime Report

Detailed Downtime duration can be captured

REPORTS

Machine Downtime Report

REPORTS

Hourly Production Report

Target and expected are calculated based on the cycle time input given in the software
REPORTS

Quality Report

• Part Produced Vs Rejected can be monitored

• Rejection Reasons can also be monitored
REPORTS

Quality Report

• Part Produced Vs Rejected can be monitored

• Rejection Reasons can also be monitored
REPORTS

Online SPC
report
REPORTS

Online SPC
report
REPORTS

Online SPC
Dashboard
REPORTS

OEE Trend Report

OEE Trend graph Reports can be filtered Plant wise. Section wise, machine wise, date
wise, shift wise. Same trend charts are also available for Availability, Performance
and Quality based on Machine and time
 Advanced Task Manager

Various types of tasks as mentioned above(in RED) can be done digitally on the
shopfloor.
Digital Check-Sheets `
Digital Check-Sheets
REPORTS

OEE (hourly trend)

REPORTS

Productivity (hourly trend)

REPORTS

Live Production Report

REPORTS

Live Losses for downtimes

REPORTS

Live Analysis for downtimes

 REPORTS

Operator Performance

NO production happened from8pm-9pm.

CBM Report- Stroke Based
Energy Report
Process Characteristics Report
BENEFIT

Paperless Shopfloor
Benefits of Our Production Monitoring Solution
• Hourly/Daily production data of each station and overall shop-floor
• OEE of each machine, manual station and overall plant
• Target vs actual quantity produced
• Planned/un-planned downtime data capturing and visualization
• Upload weekly, monthly production schedule for each machine at the shop-floor
• Creation of work order digitally
• All operator inspection/FOI etc. to be done and managed digitally thru HMI
• Approvals to be done digitally, no paperwork required
• Advance task manager
• Operator & machine wise production data & OEE visualization
• Digital work-instructions/SOP etc.
• Balloon drawing display at the HMI for operators
• Capturing losses & rejection digitally with reasons
• Digital shift handover notes
• Electronic document flow for PPAP – Process Flow Diagram, FMEA, Control Plan, Work Instruction etc.,
customer approvals, PSW sign-off can be controlled & managed though the system digitally.
• Process parameter capturing (optional)
• Inspections based on Control Plan with interlock on machine
• Operator Screen for Work Instructions, Drawing Files, Notes for next operator, etc.
• Reports include Availability, Productivity, Quality, OEE, Operator History, Production, Machine Activity etc.
Thank you
www.ddsplm.com
9599810911
9319210041