GUIDE MANUAL FOR THE REPLACEMENT OF MP INVERTERS

5. REPLACEMENT OF 3VFMAC DSP-6P SYNC

This chapter is the guide to replace an inverter 3VFMAC DSP-6P SYNC by another 3VFMAC DSP-6P SYNC.

The steps required to carry out the replacement are the following ones:

5.1. READING OF PARAMETERS

Before anything, wherever possible, record 2 groups of parameters: one of them will avoid the
autotuning to be required, the second one will prevent the “readjustment” of the installation to be required.

The first group consists of the following parameters:

- Current control: INT.03/05, INT.04/06, INT.09.

- Shifting frequency: PEC.00

- Motor features: DRI.03, DRI.04, DRI.05, DRI.06, and DRI.07

- Number of pulses per encoder turn: ENC.00

- Adjustment of directions/order of phases: ADJ.09

- Run direction reversal: CNF.05

The second group, for performing the “readjustment” of the installation, consists of the following
parameters:

- Speeds and times of acceleration and stop: TR0.00, TR0.03, group TR1, group TR2 (if the 2nd
speed is activated), RSN.05.

- Control of speed and position: VEL.00, VEL.01, VEL.02, VEL.03, VEL.04, VEL.05, group POS.

- Control of starting and stopping: STC.00, STC.01, STC.02, STC.08, STC.09.

- Compliance with A3 Amendment: Group A3A.

If you have PC tools to capture all the parameters and if the device to be replaced let us do it, you will
save the whole group of parameters. If there are no PC tools to do so, just write them down.

5.2. REPLACEMENT OF THE DEVICE

Before starting with the device replacement, turn off both the controller and the inverter. Before starting
the device replacement, wait for the “HIGH VOLTAGE” LED TO BE TOTALLY OFF.

The replacement inverter will be provided with empty fuse holders F3 and F4, without the covers on and
with terminals C2 and C3 not bypassed. It will also be provided with a plastic bag containing fuses of 1A,
metal plates to connect C2 and C3, ONLY if required, and a special 2-pole Wago connector, wired with
twisted cable.

VERY IMPORTANT

1) Turn off both the controller and the inverter. Before starting the device replacement, wait for
the “HIGH VOLTAGE” LED TO BE TOTALLY OFF.

2) The actions pointed out shall be carried out in sequence.

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 GUIDE MANUAL FOR THE REPLACEMENT OF MP INVERTERS

5.2.6. REMAINING CONNECTIONS

To complete the inverter connection, follow this sequence:

# CONNECTOR PICTURE 24 TYPE/TERMINALS DESCRIPTION

1 XC13 CLOSE-UP 3 Wago 2-poles special

Reading of contactors
Terminals: 11 and 12

If there is a rescue system: rescue

signal input. Cables plugged into
terminals. Only the terminals 20 and 23
2 XC3 CLOSE-UP 7.a Wago 5-poles will be wired.
Terminals: 20-23 If there is a rescue system without
batteries: rescue signal input. Only the
terminals 21 and 23 will be wired.
Otherwise: Disconnected.

32-33:
If the compliance with A3 Amendment is
Inverter outputs required, activation of the relay for
3 XC4 CLOSE-UP 7.b Wago 6-poles communication with the controller
Terminals: 32-37 Otherwise, relay for speed limit.
34-35: Contactors
36-37: Brake

4 B1,B2 CLOSE-UP 7.c Faston Brake resistor

5 U,V,W CLOSE-UP 7.d Faston Phases of output to motor

6 R,S,T CLOSE-UP 7.e Faston Input 400 VAC

5.2.7. COMMISSIONING
1) Carefully re-check all the connections pointed out in sections 1 to 6.
2) Switch on, both the controller and the inverter.
3) Shift the controller to inspection/MES mode.

ATTENTION: The protection against uncontrolled movements (UCM), according to

EN81-1/2+A3, of this 3VFMAC DSP-6P frequency converter is activated.
If you connect it to an installation without UCM System, it will display the E30 error.
To avoid this problem, you will have to set the following parameter at the right value
(block --->> parameter --->> value, description):
--->> A3A.00
--->> 0: No active

5.3. SETTING OF THE NEW DEVICE

If you could record the values of parameters, as described at chapter 5.1, set the new device to the same
values. Some of them may require an advanced password provided by our After-sales service. In case, go
to chapter 5.4.

If you could not get the values of parameters from the old device, you will have to define the machine
profile. There will be three possible cases:
 CASE 1: if the machine is included in the following table, load the profile by means of parameter
DRI.08.

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1) Load its parameters by using the code which corresponds to the parameter DRI.08:

BRAND MODEL DESCRIPTION DRI.08

MP maGO 075.2.240 375 kg 2:1 1m/s 3.0 kW 1099

MP maGO 100.2.240 450 kg 2:1 1m/s 4 kW 1100

MP maGO 125.2.240 630 kg 2:1 1m/s 5 kW 1101

MP maGO 150.1.240 375 kg 1:1 1 m/s 3.0 kW 1108

MP maGO 150.2.240 750 kg 2:1 1m/s 6.0 kW 1102

MP maGO 175.1.240 450 kg 1:1 1m/s 3.5 kW 1109

MP maGO 175.1.320 300 kg 1:1 1m/s 2.6 kW 1120

1000 kg 2:1 1m/s 7.5 kW

MP maGO 175.2.240 1103
10 HP P=1400 kg

1000 kg 2:1 1m/s 7.5 kW

MP maGO 175.2.240 1104
15 HP P=1800 kg

MP maGO 200.1.240 480 kg 1:1 1m/s 4.0 kW 1110

MP maGO 200.1.320 375 kg 1:1 1m/s 3.0 kW 1121

maGO 200.2.240
MP (if the name plate shows 1125 kg 2:1 1m/s 8.0 kW 1105
version B or later version)
maGO 200.2.240
MP (if the name plate shows 1125 kg 2:1 1m/s 8.0 kW 1106
version A or none)

MP maGO 200.2.240.16 1250 kg 2:1 1.6m/s 12.77 kW 1301

MP maGO 225.1.240 525 kg 1:1 1m/s 4.5 kW 1111

MP maGO 225.1.320 450 kg 1:1 1m/s 3.5 kW 1122

MP maGO 250.1.320 525 kg 1:1 1m/s 3.8 kW 1123

MP maGO 250.2.240 1250 kg 2:1 1m/s 10.2 kW 1107

MP maGO 275.1.240 630 kg 1:1 1m/s 5.9 kW 1113

MP maGO 275.1.320 630 kg 1:1 1m/s 4.4 kW 1124

MP maGO 275.1.400 700 NM 1:1 1m/s 3.5 kW 1403

ZIEHL ABEGG ZETATOP SM225.40 1000 kg 2:1 1m/s 11 kW 1202

ZIEHL ABEGG ZETATOP SM225.60B-20 800 kg 1:1 1m/s 7 kW 1203

CEG MINI ACT 130 v.2 300 kg 1.1 1m/s 2.6 kW 1500

CEG MINI ACT 170 v.2 450 kg 1:1 1m/s 3.7 kW 1501

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 GUIDE MANUAL FOR THE REPLACEMENT OF MP INVERTERS

The loading of all the parameters, through the code of DRI.08, will avoid the autotuning to be run, even if
the parameters associated to the adjustment of the installation (curves in S, levelling, speeds, control of
speed/position, etc.).

2) Move the lift upwards or downwards. If the error 11, 06 or 14 (speed errors) is displayed,
see/carry out the actions described in appendix V.
3) Perform the procedure described in the quick guide for commissioning of synchronous
machines GRSSPDSPSMG300_EN, back page, clause D (encoder check and run direction
check).

Then, go to chapter 5.4.

 CASE 2: Loading the profile in a manual way

1) If the machine is among the following ones, take the values from the right model included in
appendix IV:

Nº ref. in
APPENDIX BRAND MODEL DESCRIPTION
IV
1 MP maGO 100.2.240 450 kg 2:1 1m/s 3.4 kW

2 MP maGO 125.2.240 630 kg 2:1 1m/s 4.2 kW

3 MP maGO 175.1.400 420 NM 1:1 1m/s

4 MP maGO 175.2.400.60 630 kg 2:1 0,6m/s

5 MP maGO 225.1.400 320 kg 1:1 1 m/s 2.8 kW

6 MP maGO 225.1.400.60 320 kg 1:1 0,6m/s 2.8 kW

7 MP maGO 250.1.240 630 kg 1:1 1m/s 5.1 kW

8 CEG MiniACT 200 PULLEY 210 1000 kg 2:1 1m/s 7.1 kW

9 SASSI G400 L2 1600 kg 2:1 1m/s 10.40 kW

2) Move the lift upwards or downwards. If the error 11, 06 or 14 (speed errors) is displayed,
see/carry out the actions described in appendix V.
3) Perform the procedure described in the quick guide for commissioning synchronous machines
GRSSPDSPSMG300_EN, back page, clause D (encoder check and run direction check).

 CASE 3: The machine type does not appear in any of the previous tables and the parameters of
the old inverter are not at your disposal.
In this case, only in this case, you will have to perform the autotuning procedure which
requires the load to be suspended, as described in the quick guide for commissioning of
synchronous machines (GRSSPDSPSMG300_EN), sent along with the product.

During the performance of this procedure, if the error 11, 06 or 14 (speed errors) is displayed,
see/carry out the actions described in appendix V.

5.4. COMPLETION

When the installation is successfully running, it is very important to record the values of parameters shown
in chapter 5.1.
This way, if the inverter is to be replaced in the future, the commissioning time will be significantly shorter.

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