JUMO MTRON T Setup Program Manual

JUMO mTRON T
Measuring, Control, and Automation System
Setup Program Manual
70500000T96Z001K000
V4.00/EN/00575647
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.1 Available technical documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.2 Base units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.3 Input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.4 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.5 Operating, visualization, recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.6 Power supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2.1 Warning symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2.2 Note signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2.4 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 Notation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4 System version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.1 Hardware and software requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Installing and starting the program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3 Log-in and rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.1 Logging into the setup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.2 Rights in the setup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Quick Start Agent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3 Program description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

3.1 Program functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.2 Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2 User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.1 Elements of the user interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.2 Editing the project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4 Menu bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

4.1 File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2 Edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.3 Data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.4 Extras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.5 View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.6 Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.7 Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5 Project configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
3
Contents
5.1 Project data information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.2 Project settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.2.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.2.2 PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.2.3 Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.2.4 Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.2.5 System bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.3 Hardware arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.3.2 Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.3.3 Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.3.4 System bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.3.5 Target/actual comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.4 Country settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.5 User list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.5.1 User list (system version 01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.5.2 User list (as of system version 02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5.5.3 Default user settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.5.4 Password rules (automatic logoff) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.5.5 Character map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.5.6 General rights (system version 01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.5.7 User rights (system version 01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5.5.8 Rights (as of system version 02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.5.9 Overview of rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.5.10 Hierarchic user administration on the device (as of system version 03) . . . . . . . . . . . . . . . . . . . 72
5.5.11 User logon by the PLC (as of system version 05) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5.6 Time zone and daylight saving time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5.7 Module data information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6 Initial startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

6.1 Creating a project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6.2 Configuring the hardware arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6.3 Configuring modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.4 Connecting external input signals via the system bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
6.5 Transferring a configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
7 Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.1 Creating a new language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
7.2 Editing a language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
7.3 Device character set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
8 Connection to the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97

8.1 Device connection list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
4
Contents
8.2 Configuring a connection with the assistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
8.2.1 Selecting a device connected via USB interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
8.3 Configuring a connection without the assistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
8.4 Searching for devices in the network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
9 Version changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

9.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
9.2 System with system version 02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
9.3 System with system version 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
9.4 System version 03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
9.5 System version 04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
9.6 System version 05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
9.7 Dependance on the HW version of the CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
9.8 Adapt an own PLC application to the system version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
9.9 New variables in the CPU I/O mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
9.9.1 New variables of system version 02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5
Contents
6
1 Introduction
1.1 Available technical documentation
The documents specified below are available for the measuring, control, and automation sys-
tem (previous document number in parentheses).
1.1.1 General information
Product Type of documentation No. Printed PDF file

Measuring, Data sheet 70500000T10... - X
control, and
System manual1 70500000T90... X -
automation system
(B 705000.0)
Setup program manual 70500000T96... - X
(B 705000.6)
System description2 70500000T98... - X
(B 705000.8)
1 Accessory subject to charge
2
Includes an overview of the purpose and content of all documents
1.1.2 Base units

Central Data sheet 70500100T10... - X
processing unit
Operating manual 70500100T90... - X
(B 705001.0)
Modbus interface description 70500100T92... - X
(B 705001.2.0)
PROFIBUS-DP interface description 70500103T92... - X
(B 705001.2.3)
digiLine interface description 70500106T92... - X
Installation instructions 70500100T94... X X
(B 705001.4)
CODESYS OPC server 70500151T90... - X
operating manual (B 705001.5.1)
Process engineering application 70500152T90... - X
operating manual
Thyristor power controller (type
70906x; integration in the measuring,
control, and automation system)
7
1 Introduction
1.1.3 Input/output modules

Multichannel Data sheet 70501000T10... - X
controller module
(B 705010.0)
(B 705010.4)
Relay module Data sheet 70501500T10... - X
4-channel
(B 705015.0)
(B 705015.4)
Analog Data sheet 70502000T10... - X
input module
4-channel
(B 705020.0)
(B 705020.4)
input module
8-channel
(B 705021.0)
(B 705021.4)
output module
4-channel
Digital input/ Data sheet 70503000T10... - X
output module
12-channel
(B 705030.0)
(B 705030.4)
1.1.4 Special modules

Router module Data sheet 70504000T10... - X
(B 705040.4)
8
1 Introduction
1.1.5 Operating, visualization, recording

Multifunction Data sheet 70506000T10... - X
panel 840
(B 705060.0)
Modbus interface description 70506000T92... - X
(B 705060.2.0)
(B 705060.4)
Operating panels Data sheet 70506500T10... - X
1.1.6 Power supply units

24 V power supply Data sheet 70509000T10... - X
units Operating instructions QS5.241 X -
Operating instructions QS10.241 X -
9
1 Introduction
1.2 Safety information
1.2.1 Warning symbols
DANGER!
This symbol indicates that personal injury caused by electrical shock may occur if the re-
spective precautionary measures are not carried out.
WARNING!
This symbol in connection with the signal word indicates that personal injury may occur if the
respective precautionary measures are not carried out.
CAUTION!
This symbol in connection with the signal word indicates that damage to assets or data loss
will occur if the respective precautionary measures are not taken.
CAUTION!
This symbol indicates that components could be destroyed by electrostatic discharge
(ESD = Electro Static Discharge) if the respective cautionary measures are not taken.
Only use the ESD packages intended for this purpose to return device inserts, assembly
groups, or assembly components.
READ DOCUMENTATION!
This symbol – placed on the device – indicates that the associated device documentation
has to be observed. This is necessary to recognize the kind of the potential hazards as
well as the measures to avoid them.
1.2.2 Note signs
NOTE!
This symbol refers to important information about the product, its handling, or additional
use.
REFERENCE!
This symbol refers to further information in other sections, chapters, or manuals.
&
FURTHER INFORMATION!
This symbol is used in the tables and refers to further information in connection with the
table.
DISPOSAL!
This device and the batteries (if installed) must not be disposed in the garbage can after
use! Please ensure that they are disposed properly and in an environmentally friendly
manner.
10
1 Introduction
1.2.3 Intended use
This setup program is a PC software program for configuring and operating the described mea-
suring, control, and automation system.
The PC hardware and software requirements for installing and operating the setup program are
described in the "Installation" section of this manual.
The measuring, control, and automation system is intended for use in an industrial environ-
ment, as specified in the technical data for the individual modules in the system. Other uses or
uses beyond those defined are not viewed as intended uses.
The modules are built according to the relevant standards and directives as well as the appli-
cable safety regulations. Nevertheless, incorrect use may lead to bodily injury or property dam-
age.
To avoid danger, the modules may only be used:
• For the intended use
• When in good order and condition
• When taking into account the technical documentation provided
Even if a module is used correctly and according to the intended use, it may still cause appli-
cation-related dangers (e.g. due to missing safety devices or incorrect settings).
This manual contains the relevant safety information and warnings for prevention of incorrect
settings. These must be adhered to.
1.2.4 Qualification of personnel

This document includes the information necessary for the intended use of the setup program
and the described measuring, control, and automation system.
It is intended for technically qualified personnel who have received special training and have
the appropriate knowledge in the field of automation technology (measuring, process, and con-
trol technology).
The appropriate level of knowledge and the technically fault-free implementation of the safety
information and warnings contained in the technical documentation provided are prerequisites
for risk-free startup and for ensuring safety during operation. Only qualified personnel have the
required specialist knowledge to correctly interpret and implement the safety information and
warnings contained in this document in specific situations.
11
1 Introduction
1.3 Notation
Menu item in the menu bar
The menu item is shown in the document in a different font. The menu name, menu item, and
submenu item (if applicable) are separated by the ">" character.
Example: FILE > NEW
Menu item in the navigation tree and display window

The menu is shown in the document in quotation marks.
Example: "Project".
Icon button
A button with an icon is shown in the document as an image.
Example: (Save).
Text button
A button with text is shown in the document in a different font.
Example: NEXT
The menu bar, navigation tree, and display window are areas within the user interface.
 Chapter 3.2 "User interface", page 25
1.4 System version

The system version of the measuring, control, and automation system is determined by the
compatibility index of the base unit.
Example composition of a version number for the central processing unit: 248.xx.yy
248 = basic version, xx = compatibility index (system version), yy = current version
In this document, functions which depend on the system version are marked accordingly (e.g.
"as of system version 02").
 Chapter 5.3.2 "Versions", page 53
12
2 Installation
This section describes how to install and start the setup program, and how to assign user rights.
2.1 Hardware and software requirements

Installation and operation of the setup program requires a PC that fulfils the following condi-
tions:
• Operating system: Microsoft1 Windows
• DVD drive
• USB host interface
• LAN interface (Ethernet)
Specifications on the supported operating system and the required hard disk drive and working
memory are provided in the information on the setup program on the manufacturer's website
(search for 705001, click on the link to the product in the search results, and follow the details
for the setup program under Software).
NOTE!
The setup program is delivered on a MiniDVD; alternatively, it can be downloaded from the
manufacturer's website.
The setup program can communicate with the system via a USB or LAN interface.
If DHCP is supported in the network (LAN) and in the devices, i.e. in the base unit (central pro-
cessing unit), and is also activated in the multifunction panel (if applicable), the IP addresses
are assigned automatically by the network. In some networks, the administrator must enter the
MAC addresses of the devices in the DHCP server in advance for security reasons. The MAC
address is included in the information on the nameplate of the base unit or multifunction panel.
The setup program also includes the option to search for devices in a network:
 Chapter 8.4 "Searching for devices in the network", page 108
The USB interface is required if there is no network available or – in the case of initial startup
– no IP addresses have been assigned. This allows the PC to be connected to the base unit
and the multifunction panel at the same time (requires second USB interface on PC or USB
hub).
During initial startup, you can activate DHCP in the base unit and multifunction panel, or assign
an IP address manually to permit use of the network during subsequent processes.
Further information on the device settings for communication in the network can be found in
the relevant manual:
 Central processing unit operating manual, B 705001.0
 Multifunction panel operating manual, B 705060.0
1
Microsoft and Windows are registered trademarks of Microsoft Corporation.
13
2 Installation
2.2 Installing and starting the program
Installing the program
CAUTION!
The setup program installation can affect programs that are running.
This can result in data loss.
Exit all programs before installing the setup program.
Step Activity
1 Insert MiniDVD into the drive and close the drive.

2 The installation program will start automatically once the MiniDVD has been inserted. If it
does not, run the "Launch.exe" file in the main directory on the MiniDVD.
3 The installation program guides you through the installation process with on-screen mes-
sages.
4 Read and accept the terms of the license agreement.
The license agreement must be accepted for the setup program to be installed.
14
2 Installation
Step Activity
5 Enter the license number for the setup program (see MiniDVD case; license numbers for
additional functions may also need to be entered after installation).
If the "30-day test version" option is set during installation, the setup program will function
in full for 30 days (full user rights). Once the 30 days have expired, the program will auto-
matically switch to a "demo version", in which some functions such as data transfer, data
storage, and printing are locked. The software can be licensed at a later point.
 Chapter 2.3.2 "Rights in the setup program", page 17
6 Specify a program folder in the Windows start menu into which the icons for starting the
software should be copied. The directory for program files is set automatically.
7 Click the INSTALL button to run the installation.
Starting the program

Once installation is complete, you can start the setup program via the Windows start menu.
15
2 Installation
2.3 Log-in and rights
2.3.1 Logging into the setup program

When the setup program is installed for the first time, the user name and password are not re-
quested. This request can be activated for program start in the EXTRAS menu, using the RENEW
LOG-IN / ALTER PASSWORD function.
 Chapter 4.4 "Extras", page 35
Activating the log-in function enables a distinction to be made between "Specialist" and "Main-
tenance" users. These two users have different rights relating to the setup program functions.
 Chapter 2.3.2 "Rights in the setup program", page 17
If the request is activated, users must log in:
Step Activity
1 Log into the program.
16
2 Installation
2.3.2 Rights in the setup program
Depending on the installation and log-in, individual users have different rights in the setup pro-
gram.
The differences have been compiled in the following table.
Right Demo installation Maintenance Specialist

Write interface text - x x
New x x x
Open x x x
Save, save as, delete - x x
Configure undocumented parameters - - x
Export data to external mass storage device - x x
(USB memory stick)
Import data from external mass storage - x x
device (USB memory stick)
Print - x x
Enable program options x - x
Enable extra code - - x
Edit interface settings - x x
Edit device settings x x x
Delete device - - x
Create new device x - x
x = right is available, - = right not available
17
2 Installation
2.4 Quick Start Agent
Installation
During installation of the setup program, a program called the "Quick Start Agent" is also in-
stalled. This program starts automatically and is indicated by the icon in the Windows task-
bar.
Example:
Quick-starting programs
The Quick Start Agent monitors the removable media of a PC and reacts if, for example, a de-
vice or USB memory stick is connected to the PC. It lists all the PC programs that are linked to
the identified device.
You can decide which PC program to start by selecting the program in the list and using the
START button to start the program. If there is only one program available, this program starts
immediately.
Use the CLOSE button to hide the Quick Start Agent.
Settings
The SETTINGS button can be used to change the following options:
• Language of the Quick Start Agent
• Choice of programs that can be started with the Quick Start Agent
• Autostart of the Quick Start Agent when the PC starts
18
2 Installation
Quick Start Agent in foreground or background
Left-click or right-click the icon in the Windows taskbar to open a picklist. You can select
the relevant option in the list to send the Quick Start Agent to the foreground or background.
If autostart is not active (i.e. the icon is not in the taskbar), you can start the Quick Start Agent
manually via the Windows start menu. The Quick Start Agent is in the same program group as
the setup program.
Exiting the Quick Start Agent

Select the EXIT option to close the Quick Start Agent. It can be restarted via the Windows start
menu.
19
2 Installation
20
3 Program description
This section describes the basic functions of the setup program and provides an overview of
the user interface.
3.1 Program functions
3.1.1 Overview
The setup program is used to plan and configure the entire measuring, control, and automation
system.
The setup program is distinguished by:
• User-friendly configuration, parameterization, and startup of base unit (central processing
unit), input/output modules (incl. multichannel controller module), and the router module
• Optional full PLC function with automatic transfer of the hardware configuration to the PLC
software
• Multilingual support in the setup program and multifunction panel (operating language)
• Enabling of optional functions for modules (extra code)
• Module software update (incl. version administration)
• Editor for creating schedule programs with analog set values and digital control contacts
• Editor for creating process screens for the multifunction panel
• Communication between setup program and system via LAN or USB interface for transfer-
ring setup data and process data
• Online data (display of process data from selected signals)
3.1.2 Brief description

Hardware configurator
The hardware configurator in the setup program ("Hardware arrangement" menu item) is used
to create a project by defining the various modules of a system, and the sequence of these
modules on the system bus (project structure). You also have various options available, as de-
scribed in the following section.
Configuration options
When creating a project structure – and during subsequent module configuration – you can
choose from the following options:
• User-defined creation of hardware arrangement and module configuration
• Import of all project data (hardware arrangement and module configuration) from an exist-
ing setup file
• System restart and automatic detection of the real hardware arrangement (actual status)
with subsequent module configuration
• Automatic detection of actual hardware arrangement with subsequent module configuration
• Automatic detection of the most recently saved hardware arrangement (target state) in the
device (base unit) with subsequent module configuration
The created, imported, or read out hardware arrangement is saved in the project (setup pro-
gram) as a target state. This can be compared with the actual hardware arrangement (actual
state). Deviations and convergences are displayed in different colors.
If the hardware arrangement (target state) is transferred from the setup program into the device
(base unit), it is compared in the device with the currently available modules (actual state). If
21
the actual state differs from the target state, a warning is issued during the transfer; the system
does not start in such a case (exception: deviation caused by optional modules; see below).
 Chapter 5.3 "Hardware arrangement", page 49
Offline configuration
System configuration (hardware arrangement, module configuration) can be performed in full
offline. This configuration is transferred to the base unit and multifunction panel at a later point.
This enables the system to be installed and connected first, and then started up later with the
pre-prepared configuration. This also makes it simple to configure identical systems, for exam-
ple.
Online configuration
System configuration can also be performed in full online. You can read out the current hard-
ware arrangement (actual state) from the system and configure the individual modules. The dif-
ferences between the target state and the actual state are highlighted in the hardware
configurator of the setup program.
Once the configuration is complete, the configuration data is transferred to the base unit and
the multifunction panel.
Mandatory/optional module
When creating a project (hardware arrangement), you can make a distinction between manda-
tory and optional modules. Initially, all modules in a project are mandatory modules. To specify
optional modules, a router module must be categorized as an optional module at the start of a
string (on a DIN rail) by assigning this module an alias device address. All input/output modules
(incl. the multichannel controller module) in the string concerned then also become optional
modules. The multifunction panel can also be defined as an optional module.
NOTE!
Within a string, either all modules are mandatory or all modules are optional; mixed classifi-
cation is not possible.
NOTE!
If a router module is classified as optional module (alias device address) this affects all out-
going strands of this router module (side system bus as well as sockets Bus Out1 and
Bus Out2). No mandatory modules can be connected to this router module.
The distinction between mandatory and optional modules primarily affects the behavior during
a system start:
• The system does not start if there is a problem with a mandatory module (e.g. mandatory
module is not available or in incorrect position).
• However, if there is a problem with an optional module, the system does start.
There are also differences during operation:
• If a mandatory module fails, the entire system switches to the "Stop" state.
• If an optional module fails, the system continues to operate.
In a string with optional modules, all modules that have been specified in the hardware arrange-
ment must be present. If one of these modules is removed, the system disables the entire
string.
If a multifunction panel or router module is classified as an optional module, you can also set
that it can only be connected to the module that has been specified in the hardware arrange-
ment (target state); if this is not the case, the system does not start.
22
 Chapter 5.3.4 "System bus", page 56
NOTE!
If a system is configured in full first and then started up in stages, the modules that are added
subsequently must be optional modules. This means, for example, that it is possible to initially
start up only the base unit and the input/output modules that are connected to the base unit.
The system can be extended subsequently with a router module and additional input/output
modules by classifying the router module as an optional module.
NOTE!
A string with mandatory modules cannot be connected to an optional module (router module
or multifunction panel designated as optional module); it can only be connected to a manda-
tory module (base unit, router module or multifunction panel designated as mandatory mod-
ule).
Independent module
A multichannel controller module can be configured for independent operation. An independent
controller module is able to continue fulfilling the controller functions with its own resources if
communication with the base unit fails.
 Operating manual B 705010.0 (multichannel controller module)
Switching languages
You can switch between several languages that are available as standard. You can also create
additional languages.
 Chapter 7 "Languages", page 89
Enabling extra code

The following optional system functions, known as extra code, are not available until they have
been enabled with the setup program:
• Program generator (extra code of central processing unit)
• PLC function (extra code of central processing unit)
• Math/logic function for multichannel controller module (extra code of central processing
unit)
• Recording function (extra code of multifunction panel)
A description of how to enable the extra code can be found in the relevant operating manual:
 Operating manual B 705001.0 (central processing unit)
 Operating manual B 705060.0 (multifunction panel 840)
A description of how to use the math/logic function can be found in the operating manual of the
multichannel controller module:
 Operating manual B 705010.0
PLC function
The PLC function is optional and must be enabled in the central processing unit. Access to the
PLC programming system is then available in the setup program.
 Chapter 5.2.2 "PLC", page 43
Module software update

The hardware configurator of the setup program can also be used to update the module soft-
ware. The software is transferred – with the configuration – to the modules, where it is then up-
23
dated. During this process, you can choose whether the current compatible version (standard
software) or a specific different version is transferred.
Version administration
The version library of the setup program contains the current software version, each of the sup-
ported hardware versions for all the modules, the PLC applications, and the online visualization
(Webserver).
Older versions are only displayed if these have been used on the PC in the past. This may be
the case if the PC contains setup projects that were created with a previously installed setup
program, or if an old setup project is opened.
The version library also contains important information about compatibility between the base
unit and the connected modules (input/output modules, multifunction panel, router module).
System version administration is performed in the hardware configurator (hardware arrange-
ment) of the setup program. The basic version and the compatibility index of the selected base
unit determine which versions of the connected modules (input/output modules, multifunction
panel, router module) are supported.
24
3.2 User interface
3.2.1 Elements of the user interface
(1) (2) (3) (4)
(5) (6) (5)
(1) Menu bar (2) Toolbar

(3) Work pane – navigation tree (4) Work pane – display window
(5) Connection status (6) Online data (version-dependent)
Menu bar
The menu bar can be used to start the individual functions of the setup program.
 Chapter 4 "Menu bar", page 31
25
Toolbar
The toolbar contains selected functions from the menu bar. To start a function, left-click the
function. To view the name of the function, hover over the icon with the mouse pointer.
Moving the toolbar

You can change the position of the toolbar:
Step Activity
1 Position the mouse pointer between two groups of icons.
2 Press and hold the left mouse button.

3 With the left mouse button held, drag the toolbar to the desired position.
4 Release the left mouse button.
The toolbar can be placed in the following positions:

• At the left or right edge of the window (vertical layout)
• Under the menu bar (horizontal layout)
• At the lower edge above the user information (horizontal layout)
• Anywhere on the screen (own window – layout can be changed by changing the size of the
window)
Closing the toolbar

If the toolbar has been moved, you can close it using the button. To display the toolbar
again, it must be activated in the FILE > DEFAULT SETTINGS menu, in USER INTERFACE (select
checkbox). The toolbar is then displayed in the position to which it was previously moved.
Work pane
The work pane consists of the navigation tree (left) and the display window (right), and displays
the current settings of a configuration file (setup file).
 Chapter 3.2.2 "Editing the project", page 28
To change the division of the work pane, left-click the border between the navigation tree and
the display window and drag it to the side.
26
Connection status
The "Connection status" line indicates whether a device is connected. Certain interface data is
also displayed, such as the IP address.
Two connections can exist at the same time, e.g. to the central processing unit and to the mul-
tifunction panel. The first connection is displayed in the left half of the line; the second connec-
tion is displayed in the right half.
You can display or hide the line using WINDOW > CONNECTION STATUS.
Example: No connection
Example: Device connected
To change the line height, left-click and drag the border between the line and the Online data
window.
Online data
The "Online data" function displays current process data in the setup program.
You can display or hide the Online data window using WINDOW > ONLINE DATA.
To change the window height, left-click and drag the border between the window and the work
pane, or between the window and the "Connection status" line.
Documentation (manuals)
Part of the documentation for the measuring, control, and automation system is available as
individual PDF documents in the setup program using the Help function (F1). To open a docu-
ment, left-click the relevant entry (or sub-item) in the navigation tree and then press the F1 key.
If you select the top line (name of setup file, here: "Setup ...") or the "Project" entry, the manual
for the setup program (B 705000.6) opens. If you select a specific module, the operating man-
ual for this module opens.
The document opens in the program (PDF viewer) that is set for the particular PC for files with
the extension "PDF".
The language of the document is determined by the language of the setup program
(FILE > DEFAULT SETTINGS ... > PROGRAM LANGUAGE). The documents are not available in all
languages.
27
3.2.2 Editing the project
To create a new project (setup file) or open an existing one, select FILE > NEW (or FILE > OPEN).
The work pane (navigation tree and display window) displays the hardware arrangement of the
modules and the relevant settings.
(1) (2)
(3) (4)
(1) Navigation tree (2) Display window

Display of entries (project and modules) and Display of sub-items and relevant settings
sub-items
(3) Active setup window (4) Inactive setup window
28
Navigation tree
Left-click (once) on the "Project" entry or a specific module to display the relevant sub-items in
the display window.
Click the ("-") icon to minimize the display; click the ("+") icon to restore the display.
Double-click an entry (e.g. "Hardware arrangement") to start the edit dialog. Alternatively, you
can also start the editing process using the menu bar (EDIT > PROJECT > HARDWARE ARRANGE-
MENT).
Display window
Double-click an entry in the display window to start the edit dialog. Click the icon ("Right ar-
row") in front of the entry to list the current settings in the display window; click the icon
("Down arrow") to hide these settings.
Setup window
If multiple setup windows are open at the same time, simply click the name of the inactive win-
dow at the bottom (here: "Setup2") to activate the window.
29
Right mouse button functions
If you right-click in the navigation tree or display window, various functions appear for the spe-
cific context. The functions relate to the entry that the mouse pointer was pointing to when the
right button was clicked.
Example:
The right mouse button is clicked over the "Analog inputs" entry.
Analog inputs > Edit

This function starts the edit dialog for analog input configuration.
You can also start the edit dialog by double-clicking with the left mouse button.
Analog inputs > maximize
This function displays the current configuration for the analog inputs.
Alternatively, you can also display the current configuration by clicking the icon ("Right ar-
row") with the left mouse button.
Copy data to clipboard > Analog inputs
This function copies the current configuration of the analog inputs to the Windows clipboard
(RTF format). The clipboard content can be used in an editor or text processing program, for
example.
Copy data to clipboard > All data
This function copies the entire current configuration – not just the analog inputs – to the
Windows clipboard (RTF format). The clipboard content can be used in an editor or text pro-
cessing program, for example.
Print
This function enables the current settings to be printed. You can choose which parameter
groups to print and which not to print. Alternatively, you can use the FILE menu to print.
Import of a module configuration (as of system version 05)

In the context menu of the input/output modules (incl. multichannel controller module) and the
multifunction panel, a function for importing module data is available. First, the setup file from
which the module configuration is to be transferred (source file) is opened temporarily. In the
next step destination module and source module have to be selected. The configuration of the
source module is then copied to the destination module.
30
4 Menu bar
This section describes the menu bar functions. The order of the subsections corresponds to
the order of the menus in the menu bar (from left to right).
Functions that can also be accessed via the toolbar are indicated here with the relevant icons.
4.1 File
Overview of menu items:
New
Creates a new project (setup file) in the work pane.

You can choose from the following options:
• User-defined creation
• Project import from external mass storage device
• Automatic detection of actual hardware arrangement (actual state)
• Automatic detection of most recently saved hardware arrangement (target state)
If user-defined creation is used, you must specify the first module of the project, for example
the central processing unit with required software. The project structure (i.e. type and order of
additional modules) is defined in the hardware arrangement at a later point
(EDIT > PROJECT > HARDWARE ARRANGEMENT).
When duplicating an existing project (of an existing plant), the item "... (target status)" should
be used.
Open ...
Opens an existing project (setup file) and displays the contents in the work pane.
Save
Saves the settings displayed in the work pane in a setup file. The file name only needs to be
entered once. If the file is saved again, the file name is not requested.
31
4 Menu bar
Save as ...
Saves the settings displayed in the work pane in a setup file. As opposed to the SAVE function,
the file name is always requested.
Close
Removes the currently displayed settings from the work pane and closes the setup window.
You have the opportunity to save changes that have not yet been saved.
Export as RTF text

Saves the current settings as an RTF file on the PC.
Print ...
Prints the setup settings of the project or module (according to the item marked in the naviga-
tion tree). The menus to be printed can be selected in advance.
Print preview ...
A preview of the printout is displayed on the screen. Multiple pages can be displayed and the
size of the display can be changed.
Printer setup ...

Allows printer settings to be changed. When the program is started, the standard Windows
printer is always used as the active printer.
Default settings ...

Allows the default settings of the setup program to be changed. Certain changes do not take
effect until the setup program is restarted.
Last files ...

Displays the file names of the most recently saved setup files.
Click the file name to open the setup file or, if a setup file has already been opened, display it
as an active window.
Exit
Exits the setup program. You have the opportunity to save changes that have not yet been
saved.
32
4 Menu bar
4.2 Edit
The menu items and their submenus correspond to the navigation tree in the work pane.
Project
Opens the submenu for configuration of the project-specific settings.
 Chapter 5 "Project configuration", page 41
CPU
Opens the submenu for configuration of the module-specific settings, here CPU.
...
Further modules; opens the submenu for configuration of the respective module-specific set-
tings.
33
4 Menu bar
4.3 Data transfer
Establish connection ...
Opens the device connection list.

The contents of the device connection list depend on the project. The device connection list
contains all modules with which a connection can be established using the setup program. This
is generally the central processing unit and the multifunction panel. Modules can be added to
the list or removed from the list.
The device connection list is also used to set the interface parameters for connection.
 Chapter 8.1 "Device connection list", page 97
Break connection ...
Severs all connections of the active project, i.e. the selected setup file.
Data transfer to the device ...
Sends the setup data to the system.

A connection to the modules concerned is required (e.g. central processing unit and multifunc-
tion panel). If there is no connection, the device connection list opens automatically.
Data transfer from the device ...
Reads out the setup data from the system.

A connection to the modules concerned is required (e.g. central processing unit and multifunc-
tion panel). If there is no connection, the device connection list opens automatically.
Data export to ext. mass storage ...
Transfers the setup file to an external mass storage device (USB memory stick).
Data import from ext. mass storage ...
Reads in a setup file from an external mass storage device (USB memory stick).
The setup settings are displayed in the work pane.
34
4 Menu bar
4.4 Extras
Enable program options

Enables optional functions in the setup program (entry of additional license numbers).
This function can also be used to register the setup program with a valid license number at a
later point (30-day test version or full version) if no valid license number was entered during
installation (demo mode).
Renew log-in / Alter password

Opens a window for user log-in activation.
Following installation of the setup program, the user name and password are not requested
when the program starts until the user log-in is activated. Initially, users log in as "Specialist"
with a blank password.
This function is used to activate the request for the user name and password when the program
starts, and to change the current password.
Comment in AuditTrail
Creates a comment in the AuditTrail data of the setup program.
AuditTrail data is used in devices with increased security requirements to document operations
in the relevant PC programs.
Online parameters
Provides access to the online parameters of the selected module. For this, an active connection
to the central processing unit or to the multifunction panel is required.
The online parameters are also available in the navigation tree of the module concerned. The
particular online parameters are described in the operating instructions of the respective
module.
Text library...
Opens a window for editing the text library.
The text library is used to manage the various user languages for the multifunction panel and
the central processing unit (Webserver function). When a new setup file is created, the national
languages are copied to the setup file. They can then be edited in the file if necessary in the
"Country settings" menu.
The language sequence can be changed and is also incorporated during transfer to the setup
file. The first two languages (language 1 and language 2) are transferred to the multifunction
panel and the central processing unit (Webserver function) and can be selected there.
The LANGUAGE > button enables the respective language to be edited in various submenus.
 Chapter 7 "Languages", page 89
35
4 Menu bar
Version library...
Displays the contents of the version library.
The list contains the standard versions of the device software (incl. PLC application and Web-
server) and the compatible hardware versions for these, which are provided with the setup pro-
gram by the device manufacturer. Additional software versions that have been imported at a
later point (e.g. customer-specific versions) are also included. The list also contains important
information about the compatibility between the base unit and the connected modules (input/
output modules, multifunction panel, router module).
36
4 Menu bar
4.5 View
Open elements
Opens (expands) all elements in the display window so that the respective settings are visible.
Close elements
Closes (collapses) all elements in the display window.
Full-size view (depending on the license)

The work pane includes all modules and features of the project.
Program editor (depending on the license)

The work pane contains only the CPU with the features "Program generator" and "Program
editor".
Only program data is transferred between setup program and the system, but no configuration
data.
37
4 Menu bar
4.6 Window
Cascade
Displays all open setup windows as overlapping.

To bring a window to the foreground, left-click the window.
Tile vertically
Displays all open setup windows below one another.

To activate a window, left-click in the relevant window.
Arrange icons
Arranges the icons for all minimized setup windows in the lower part of the user interface.
This function only takes effect if an icon has been moved from this area.
Online data
Hides or displays the Online data window.
A checkmark in front of the menu item indicates that the window is displayed.
Connection status
Hides or displays the line for displaying the connection status.
A checkmark in front of the menu item indicates that the line is displayed.
Open windows (here: Setup1)

Displays the name of open setup files as a list.
To activate a window, left-click the name of the window in the list. A checkmark in front of a
name indicates that it is an active window.
In the example illustrated here, only one setup file, "Setup 1", is open.
38
4 Menu bar
4.7 Info
Info on setup
Displays information about the setup program, such as the version number.
The version number is required for contact with the Service hotline, for example.
Software documentation ...

Opens the manual for the setup program (B 705000.6) as a PDF file.
The document opens in the program (PDF viewer) that is set for the particular PC for files with
the extension "PDF".
Registered license numbers ...

Displays all registered license numbers and active options, if relevant.
The license numbers and information about active options are required for contact with the Ser-
vice hotline, for example.
Information about obtaining a fee-based license number can be found on the manufacturer's
website (see software download of setup program).
Program folder ...

Displays the various folders (directories) that are used on the hard disk drive or in the network
by the setup program.
To display the contents of the folder, click the button (on the right next to folder path).
Memory info
Displays the memory information.
The memory information is intended for use in diagnostics. It is requested by a service techni-
cian or the device manufacturer if necessary.
39
4 Menu bar
40
5 Project configuration
This section describes all project-specific configuration options. The settings apply globally for
the particular project.
NOTE!
Configuration and parameterization of modules are described in the operating manuals of the
relevant modules.
5.1 Project data information

The project data information consists of the Project information header and the Project in-
formation text and is used to provide a description of the project. The information is only saved
in the setup file and is not transferred to the system.
The Project information header and the Project information text can be accessed directly using
the corresponding menu item in the navigation tree or display window. Within the "Project data
information" setup dialog, left-click to switch between the header and the text.
Setup dialog
Parameters
Parameter Selection/settings Description

Project information header
Short info Enter text Brief description of the project
Programmer Enter text Name of programmer
Type code Enter text Type code
Job Enter text Job number
Extra info Enter text Extra information
Project information text
Project informa- Enter text Detailed description of project
tion text
41
5.2 Project settings
This includes general settings such as language selection, temperature unit, and power fre-
quency, and settings relating to the collective alarm and system faults. Specific settings for the
PLC function are also applied here and the PLC application is selected.
5.2.1 General information

Setup dialog
Parameters

Language Selection of the active device language for the multifunction panel and central pro-
cessing unit (Webserver function)
Language 1 Language 1 and Language 2 are speci-
fied in the country settings.
Language 2
Temperat. Unit in which the temperature values are displayed on the multifunction panel and
unit Web pages of the central processing unit (Webserver function.
°C Degrees Celsius
°F Degrees Fahrenheit
Power frequen. Power frequency of the voltage supply used
This information is required to filter out supply-related faults for analog inputs.
50 Hz Select power frequency (country-spe-
cific).
60 Hz
42
Display protec- Password to prevent the display of configuration data in the setup program.
tion Without password (default setting), the configuration data is always displayed.
(as of system ver- With an existing password and incorrect input, the configuration is not displayed;
sion 02) but it can be transferred from the setup program to the system and also be read
from the system.
**************** Password (max. 16 characters; case
sensitive)
(enter password)
5.2.2 PLC
Setup dialog
Parameters

Run after s. bus The system can automatically continue running once a system bus error has been
err. rectified.
Off No continuation
The system remains in the "Stop" state
until the central processing unit switch is
turned manually from "Stop" to "Run".
On Continuation
The system returns automatically to the
"Run" state.
Run dur. The system can be stopped while configuration is being sent.
send config. Program stop The system is stopped (safer state for
 modules).
No change System continues to run.
43
PLC application Selection of PLC application to be used by the system.
 Own PLC application PLC application created by user
Standard PLC application Factory-default PLC application
294.01.01-18 (example) Additional versions that can be selected
in the version library are listed if rele-
vant.
Run dur. send config.

If "No change" is selected, please note:
• If the configuration of modules (including central processing unit) is changed and trans-
ferred to the system, the system remains in the "Run" state.
• If the project configuration is changed (project settings, hardware arrangement, country set-
tings, user list, time zone, and daylight saving time), the system enters the "Stop" state
when the configuration is transferred; in some circumstances, a reset is also triggered.
This enables you to change the configuration of modules during ongoing operation; the project
configuration cannot be changed (e.g. addition of modules).
PLC application
If "Own PLC application" is selected, the following functions are available:
• PLC enabled: If this option is activated (checkbox selected), the modules of hardware ar-
rangement and the relevant inputs and outputs are transferred upon starting the PLC pro-
gramming system from the setup program.
• "Import" button: You can use an existing PLC application as a template for your own PLC
application. The following sources are available for this: Version library, PLC project ar-
chive, or setup file.
• "CODESYS" button:
Starts the PLC programming system.
"Start for debug" starts the PLC programming systems without a new created device de-
scription; this prevents a program stop when logging-on to the target system.
"Plugin new initialization" initializes the CODESYS plugin for the devices of the measuring,
control, and automation system again (e. g. after uninstalling and reinstalling CODESYS).
NOTE!
The PLC programming system must first be installed before it can be started with the "CoD-
eSys" button.
The CoDeSys software is part of the setup program MiniDVD. Further documentation is avail-
able in the PLC programming system in the form of an extensive online help function.
CAUTION!
You essentially have total freedom when creating your own PLC application.
This may result in unintended system behavior.
The PLC programmer is responsible for system behavior.
CAUTION!
No breakpoints may be set in FastTask.
A breakpoint results in a reset of the central processing unit.
See online help function in PLC programming system.
44
NOTE!
When you exit the CoDeSys, your PLC application is compiled and returned to the setup pro-
gram.
Your PLC application is transferred if you confirm with the "OK" button when you exit the di-
alog, or aborted if you click the "Cancel" button.
When data is transferred to the device, your PLC application is permanently stored in the cen-
tral processing unit; it is retained after a "power off".
You must ensure that the PLC is no longer in the "Debug Stop" mode.
NOTE!
Ab Systemversion 05 (CODESYS V3.5 SP10 Patch 0) wird für die Gerätesuche in CODESYS
(Netzwerk durchsuchen) der Gerätename der CPU fest vergeben. Dazu werden drei Bytes der
MAC-Adresse verwendet.
Beispiel:
MAC-Adresse der CPU: 00-0C-D8-09-88-A4
Gerätename in CODESYS: 705001, MAC: ...09:88:a4
NOTE!
As of system version 05 (CODESYS V3.5 SP10 Patch 0), the device name of the CPU for the
device search in CODESYS (scan network) is fixed. For this, three bytes of the MAC address
are used
Example:
MAC address of the CPU: 00-0C-D8-09-88-A4
Device name in CODESYS: 705001, MAC: ...09:88:a4
45
5.2.3 Events
Setup dialog
Parameters

Text Text that is displayed on the multifunction panel (or in the Webserver function of
collective alarm the central processing unit) in the event of a system collective alarm.
Use default text or select other text from Text in currently selected device lan-
the drop-down list. guage
Click the ... button to open a window in
which the text for the various languages
is displayed and can be edited.
Text Text that is displayed on the multifunction panel (or in the Webserver function of
fault the central processing unit) in the event of a system fault and is entered in the
event list.
Event collect. Not selected (empty) Collective alarm is not entered in the
alarm event list.
Selected () Collective alarm is entered in event list.
46
5.2.4 Alarm
The following settings relate to a collective alarm or collective fault in the system.
Setup dialog
Parameters

Alarm suppress Signal to activate alarm suppression
Inactive No alarm suppression
Module (source of signal) Alarm suppression by a signal (high
active), which is to be selected in the
field that follows (digital selector).
Ackn. 1 Signal 1 for acknowledgement of collective alarm and fault in system
sig. al./fault Inactive No signal selected

Module (source of signal) Acknowledgement by a signal (high
Ackn. 2 Signal 2 for acknowledgement of collective alarm and fault in system
sig. al./fault Inactive No signal selected

Module (source of signal) Acknowledgement by a signal (high
Ackn. 1 sig. al./fault; Ackn. 2 sig. al./fault

Both signals are linked with OR, so that each signal acknowledges the collective alarm and the
fault.
47
5.2.5 System bus
Setup dialog
Parameters

Max. no. of Maximum number of retries with an incorrect frame
retries
3 to 5 to 10 Maximum number
CAUTION!
This parameter affects transfer via the system bus.
Incorrect settings disrupt or sever communication within the system.
This parameter may only be changed by a service technician of the device manufacturer (or
with instructions from a service technician of the device manufacturer).
48
5.3 Hardware arrangement
The hardware arrangement is used to define the project structure. The following description re-
lates to user-defined creation of a new project.
The first module in hardware arrangement is specified when the new project is set up
(FILE > NEW).
In the hardware arrangement, all additional modules that follow the first module (e.g. the central
processing unit – CPU) can then be selected. The module arrangement must correspond to the
actual order.
Setup dialog
The "Target" pane displays the hardware arrangement saved in the project (setup file).
The "Actual" pane displays the state of a device that has already been connected, or the most
recently connected device. There are two possible versions for reading-in the actual arrange-
ment:
Version 1: Hardware arrangement stored in device (the text below the "Actual" pane is high-
lighted green as in the example above)
Version 2: Actual hardware arrangement (the text below the "Actual" pane is highlighted red)
Version 1 is displayed if the hardware arrangement stored in the base unit corresponds to the
actual arrangement when the system is started.
Version 2 is displayed if the hardware arrangement stored in the base unit does not correspond
to the actual arrangement when the system is started.
The version displayed is not affected by which of the following functions is read into the actual
arrangement:
Function 1: Re-start device and read in actual arrangement again
Function 2: Read in actual arrangement again
If a fault occurs when reading in with Function 2, Function 1 can be used to determine the ac-
tual hardware arrangement.
49
Various buttons are available at the top of each pane for editing the project structure. The fol-
lowing table provides an explanation of the functions.
Function of buttons
Button Function
Add new target arrangement module.
Copy selected target arrangement module.
Remove selected module from target arrangement.
Shift position of selected target arrangement module upward.
Shift position of selected target arrangement module downward.
Re-start device and read in actual arrangement again.
Read in actual arrangement again.
Menus (tabs) for the module-specific settings are located on the right side of the "Hardware ar-
rangement" window. These are explained in the following sections.
50
5.3.1 General
Setup dialog
Parameters

Module name Use default text or change text. Text in language 1 (according to country
settings)
Click the > button to open a window in
which the text is displayed in language 1
and language 2 and in which the text
can be edited.
Modbus-address 1 to 254 The Modbus address is assigned auto-
(Dependent on module position) matically by the setup program on the
basis of the hardware arrangement.
If required, you can select another
address from the drop-down list.
Option Select option, provided relevant board is Boards for expansion slots (module-spe-
board available for the particular module. cific)
1 to 3
Options Optional function (module-specific extra code)
 Not selected (empty) Function is not active.
Selected () Function is active.
Current con- (No input field) Displays the maximum current con-
sumption sumption of the particular module and all
 input/output modules in a string and in
the entire system.
51
Options
The following optional functions are available following prior enabling and activation:
Central processing unit:
• Math/logic (for all multichannel controller modules within the project)
• PLC according to IEC 61131-3 (CoDeSys V3)
• Program generator 1 to 9
• Program generator with process steps, 1 to 9 (as of system version 02)
Multifunction panel:
• Recording function
Current consumption
Module: Current consumption of relevant module
Internal system bus: Current consumption of all input/output modules in a string
The maximum admissible current consumption within a string is 8 A.
System: Current consumption of all modules in the entire system; i.e. all strings, including the
multifunction panel
52
5.3.2 Versions
Setup dialog
Parameters

Software Requirement for comparison of module software versions
(Requirement) The software update must be performed if the version in the module does not meet
 the specified requirement.
Compatible Compatible with standard version
Greater or equal Greater than or equal to the version set
below
Equal Equal to the version set below
Software Software version of module (only for modules with processor)
(Version) Standard software Most recent version in the version library
 of the setup program (standard version)
248.01.01 If relevant, additional versions are listed
(example, module-dependent) that can be selected in the version
library and can be specifically selected
for the software update.
Hardware Hardware version of the module
 287.01.xx Additional versions that can be selected
(example, module-dependent) in the version library are listed if rele-
vant.Only those versions are available
that are compatible with the selected
software version.
Webserver Version of Webserver function (only for central processing unit and multifunction
panel)
No online visualization No Webserver function
Standard online visualization Current version of Webserver function
provided as default
295.01.01 Additional versions that can be selected
(example, module-dependent) in the version library are listed if rele-
vant.
Software
When transferring the configuration, the software version of the relevant module is also com-
pared with the version selected here and – according to the requirement – transferred to the
system if necessary and updated there. In this process, the software of the base unit and mul-
53
tifunction panel is updated first. Following this, the configuration data is transferred. Finally, the
software of the input/output modules is updated.
NOTE!
Switching to an older version may result in the functions of the module being restricted.
Example composition of a version number for central processing unit 248.xx.yy:

248 = basic version, xx = compatibility index (system version), yy = current version
In the central processing unit, the basic version and the compatibility index of the selected soft-
ware determine which software versions of the modules (input/output modules, multifunction
panel, router module) are supported. The version library contains an overview of the compati-
ble versions.
The information in the version library is important for exchange of modules. A replacement
module with the same basic version and a higher compatibility index is downward compatible
and therefore admissible. If the compatibility index is lower, the replacement module must be
upgraded with a software update.
NOTE!
Thyristor power controller (type 70906x; as of system version 04): Software update of this
module is not supported by the setup program of the measuring, control, and automation sys-
tem.
Hardware
The central processing unit 705001 is equipped with 128 MB RAM as of hardware version
278.02.xx. The dependencies between hardware and software versions are to be observed.
> Kap. 9.5 "Abhängigkeit von der HW-Version der Zentraleinheit"
54
5.3.3 Alarm
Setup dialog
Parameters

Collect. alarm Not selected (empty) The collective alarm of the relevant
 module is not entered in the event list.
Selected () The collective alarm of the relevant
module is entered in the event list of the
central processing unit or multifunction
panel.
Event text Text that is displayed on the multifunction panel (or in the Webserver function of
the central processing unit) in the event of a collective alarm in the module con-
cerned.
Collective alarm
Each module delivers a collective alarm, which is displayed on the multifunction panel (status
line) or in the Webserver function of the central processing unit.
In addition, a collective alarm can be entered into an event list with event text as specified here.
The central processing unit contains an event list in which the events and the correspondingly
configured alarms of the central processing unit, and all connected input/output modules and
router modules are entered. If the recording function is enabled (option), the multifunction panel
also contains an event list and an alarm list; these list the events and alarms of the multifunction
panel separately.
The last 150 events or alarms are stored in the corresponding list in the chronological order of
their appearance. All lists can be viewed on the multifunction panel or using the Webserver
function.
55
5.3.4 System bus
Setup dialog
Parameters

Device address (No input field) Displays the system bus address of the
module.
Mandatory mod- (No input field) Indicates whether the module is manda-
ule, tory or optional.
optional module
Alias device Classification of mandatory module/optional module
address
(0) No address The module is classified as a mandatory
 module.
1 to 99 The module is classified as an optional
module.
Fixed position Port restriction for an optional module
 Not selected (empty) Function is not active.
Selected () Function is active.
Alias device address

All modules are classified as mandatory modules by default. A mandatory module is essential
for operation of the entire system; i.e. as a rule, a problem relating to a mandatory module re-
sults in system failure ("Stop" state). A mandatory module may only be operated in the position
which is defined by the hardware arrangement.
The multifunction panel and router module can be labeled as optional modules by setting an
alias address, e.g. the same address as the displayed device address. All modules connected
to an optional module also then become optional modules. Failure of an optional module does
not result in system failure.
The router module also has two rotary coding switches for setting an alias device address. This
enables the "hot connect" functionality as the router module always has a unique identifier with-
in the system – independently of the configuration in the setup program.
The alias device address must be unique; i.e. it may only appear in the system once.
NOTE!
If a system is to be set to a specific state by the PLC when a module fails, the relevant module
must be an optional module.
56
Fixed position
If this function is activated, a multifunction panel or router module that has been classified as
an optional module can only be connected to the module that has been specified in the hard-
ware arrangement (central processing unit, router module, or multifunction panel). In the case
of connection to a router module, this stipulation also applies to the port used in the configura-
tion (Bus Out1 or Bus Out2).
5.3.5 Target/actual comparison

The target/actual comparison compares the hardware arrangement stored in the project with
the hardware arrangement stored in the device.
Setup dialog
Convergences between the target and actual states are indicated in green; deviations in mod-
ule arrangement are displayed in red. Relevant differences between the target and actual
states are highlighted in yellow.
The following figures provide examples for the "Versions" and "System bus" tabs.
57
The "System bus" tab contains additional status information for the relevant module.
58
5.4 Country settings
The country settings (language and country-specific settings such as date format and decimal
points) are transferred from the text library by the setup program when a setup file is created.
A country setting can be relocated to another position in the list ("Sort language"). The first two
country settings in the list are sent to the multifunction panel and the central processing unit
(Webserver function) and are available at these locations for switching between languages.
Setup dialog
Parameters

ID (No input field) Internal ID (for identifying the language,
for service purposes only)
Language Use default text or enter different text. Description of language
Date format TTMMJJJJ (DDMMYYYY) Example: 31-12-2010
MMTTJJJJ (MMDDYYYY) Example: 12-31-2010
JJJJMMTT (YYYYMMDD) Example: 2010-12-31
Decimal point Use default character or enter different Example for decimal point "." (period):
character. 100.5
Separating point Use default character or enter different Example for separating character "/"
(date) character. (forward slash):
31/12/2010
Separating point Use default character or enter different Example for separating character ":"
(time) character. (colon):
23:59:59
59
Character entry Characters for the virtual keypad of the multifunction panel
Left-click virtual key in keypad area. If The relevant key is selected and the
necessary, change key assignment in characters that are assigned to the key
text field (below keypad area). appear in the text field. The first charac-
ter on the left corresponds to the charac-
ter on the key.
Language
Select the LANGUAGE button to access various editing options:
For example, you can edit a language or create a new language based on an existing lan-
guage.
Language editing functions
Selection Submenu Function

New language Create A new language is created on the basis
of the selected language.
New language From setup file The new language is created from an
existing setup file. To do this, you must
select the setup file from a directory (file
ending in ".230"). If the setup file con-
tains multiple languages, these are
given as options.
New language From present library The new language is created from the
text library of the current setup program.
If the text library contains multiple lan-
guages, you must select the desired lan-
guage.
New language From other library The new language is created from
another library. To do this, you must
select the text library from a directory
(file ending in ".dat"). If the setup file
contains multiple languages, these are
given as options.
Edit Opens the "Device texts" window, which
 can be used to edit the language (target
language).
Delete Deletes the selected language.
Edit
The process for editing languages is described in a separate section.
 Chapter 7 "Languages", page 89.
60
5.5 User list
The User list is used to assign the user ID, name, and password for different users, and to man-
age users' rights. The system supports up to five (as of system version 02: 50) users with dif-
ferent rights.
These settings are essential for logging into the system; i.e. via the setup program to the central
processing unit and multifunction panel, or directly at the multifunction panel. They do not relate
to the setup program log-in.
The general rights (standard rights) are also specified here. These come into effect if no users
are logged into the system.
5.5.1 User list (system version 01)

Setup dialog
Parameters

Character map Select button  Chapter 5.5.5 "Character map",
page 65
General rights Select button  Chapter 5.5.6 "General rights (sys-
tem version 01)", page 66
User 1 to Select relevant user from the drop-down The default settings for the relevant user
User 5 list. are displayed and can be changed.
 Chapter 5.5.3 "Default user set-
tings", page 63
ID Use ID assigned by default or assign dif- The ID (user ID) is requested at log-in.
ferent ID.
Name Use name assigned by default or assign A designation that describes the func-
different name. tion (rights) of the user should be used
as the name.
The name is not requested at log-in.
Password Use password assigned by default or The password is requested at log-in.
assign different password.
Rights Select button  Chapter 5.5.7 "User rights (system
version 01)", page 67
61
5.5.2 User list (as of system version 02)
NOTE!
User administration is either possible with the setup program and the multifunction panel or
can be restricted to the multifunction panel. The selection is done in the multifunction panel
by parameter "User list only at device" (Parameterization > HMI > Device settings). The user
right "Administrate users" is necessary for the user administration with the multifunction pan-
el.
See operating manual of multifunction panel 840 (B 705060.0).
Setup dialog
Parameter

Password rules Select the button  Chapter 5.5.4 "Password rules
(as of system ver- (automatic logoff)", page 64
sion 04)
Character map Select the button  Chapter 5.5.5 "Character map",
page 65
User group 1 to Select relevant user group from the The following parameters "Name" and
User group 15, drop-down list. "Rights" refer to the selected user group.
General rights The rights for a user who is not logged
 on are defined by selection of "General
rights".
Name Use default name or enter other name. For the name a designation should be
used that describes the function (rights)
of the user group.
The name is not requested during logon.
62
Rights Select the button Rights of the user group
 Chapter 5.5.8 "Rights (as of system
version 02)", page 68
User 1 to Select relevant user from the drop-down The default settings for the relevant user
User 50 list. are displayed and can be changed by
 the operator.
 Chapter 5.5.3 "Default user set-
tings", page 63
ID Use default ID or enter other ID. The ID (user ID) is requested during
logon.
Name Use default name or enter other name. For the name a designation should be
used that describes the function (rights)
of the user.
The name is not requested during logon.
Password Use default password or enter other The password is requested during
password. logon.
User groups Select one or several user groups The relevant user gets the rights of the
(select checkbox). selected user group.
User group 1 to User group 15, General rights

For the assignment of user rights up to 15 groups are provided which get certain rights. This
task is normally performed by the plant manufacturer. An individual name can be given to each
group in order to make it easier to distinguish the groups (e. g. "Master", "Users", "Service").
Rights that are assigned to the group "General rights" are valid for an user who is not logged on.
User 1 to User 50
Up to 50 users can be administrated in the system and each user may be assigned to one or
several groups. As a result, the user gets the rights of the relevant group. This task is normally
performed by the plant operator.
5.5.3 Default user settings

User 1 to User 5
User 1 is assigned all rights by default. Users 2 to 4 have restricted rights by default. Users 1
to 4 are intended for logging in via the setup program (to central processing unit and multifunc-
tion panel) and directly at the multifunction panel.
User 5 has the same rights as User 1 by default, however only for log-in via the setup program
(to central processing unit and multifunction panel). This user is typically used for performing
service functions.
The following IDs, names, and passwords are set by default:
User ID Name Password

User 1 Master System Master 9200
User 2 User 1 Data Management 1
63
User ID Name Password
User 5 User 4 Service 9200
5.5.4 Password rules (automatic logoff)

This function is supported as of system version 04 and allows the device to be protected
against unauthorized access.
If the function is active and a user is logged on, there must be an operator action on the device
(keypress on the touchpad) within a configurable time period (reauthentication time) so that the
user remains logged on. The re-authentication time period begins with each keypress to run
again. After the re-authentication time has expired, the user is automatically logged off with the
next keypress. As a result, a new logon is required before the next operator action.
NOTE!
If the re-authentication time expires during a configuration process, all changes made in the
current configuration screen get lost. If the device is in a mode in which the user must wait (set-
up transfer or data transfer to or from the USB flash drive, for example), the elapse of re-au-
thentication time is stopped.
Setup dialog
Parameters

Re-authentica- 0 bis 65535 Re-authentication time in seconds
tion 0 = function is not active
64
5.5.5 Character map
The characters that are available for assigning passwords are specified in the character map.
The characters are displayed on the multifunction panel in the form of a virtual keypad, which
is organized in levels (index dividers). To select the level, click the relevant tab.
If the setup program is used to assign or change a password, only the characters specified in
the setup program are admissible. Subdivision in levels is irrelevant in this case.
Setup dialog
Parameters

Character 1 to Select level from the drop-down list. Virtual keypad level for assigning the
Character 16 password on the multifunction panel
(Character level) The pre-allocated default levels 1 to 4 The virtual keypad can consist of up to
can be edited. Additional levels can be 16 levels.
added for specific users.
Heading Use name assigned by default or assign Text of tab (level) for the virtual keypad
different name. of the multifunction panel
Category Select relevant category from the drop- The category allows levels to be differ-
down list (if necessary). entiated by the type of the characters
defined in it.
Input field (below) Enter or change characters The characters are displayed in the key-
pad field in the order of entry (from left to
right, from top to bottom). The display
corresponds to the virtual keypad of the
multifunction panel.
65
5.5.6 General rights (system version 01)
The general rights apply to a user who is not logged into the system.
Setup dialog
Assigning rights
The rights are listed in the form of a tree structure. Click "+" to expand the display so that the
relevant sub-items (individual rights) are visible. Click "-" to minimize the display so that only
the higher-ranking item (group) is visible.
To activate the rights, click the corresponding checkbox.
66
5.5.7 User rights (system version 01)
The user rights apply to the relevant users when they are logged into the system.
Setup dialog
Assigning rights
The rights are listed in the form of a tree structure. Click "+" to expand the display so that the
relevant sub-items (individual rights) are visible. Click "-" to minimize the display so that only
the higher-ranking item (group) is visible.
To activate the rights, click the corresponding checkbox.
NOTE!
The user rights also include the general rights (rights available without logging in). If one of
these rights is deactivated in this dialog (checkbox cleared), no change is made. When the
dialog is opened again, the right is displayed as active again.
67
5.5.8 Rights (as of system version 02)
In this dialog the rights of the relevant user group or the general rights are defined. The rights
of a user group are valid for all logged on users of this user group. The general rights are valid
for a user who is not logged on.
Setup dialog
Assign rights
The rights are listed as a tree structure. Click "+" to expand the display: the relevant subitems
(single rights) become visible. Click "-" to reduce the display: Only the parent item (group) is
visible.
The rights are activated by a click on the corresponding checkbox.
68
5.5.9 Overview of rights
The following rights can be assigned as general rights and as user rights.
Group Individual right

Setup Configure (device, interface)
Time setting (device, interface)
Registration data Read-out registration data, incl. delete memory alarm
Read-out registration data only (memory alarm remains set)
View recording data data (on the device)
View recording data and evaluate history (on the device)
Batches Enter batch texts (device, interface)
Online data Online data: read (also create screenshot)
Online data: write (add comment, etc.)
Security Administrate user (device, interface) (as of system version 02)
View event list (on device)
View AuditTrail (on device)
Reset user list (as of system version 02)
General View device info screen (on device)
Set counters (parameter level)
Extra codes Enable extra codes (device, interface)
Programs Edit
Start/Stop (generator)
Temporary change
Controller Parameterization and self-optimization
Operation
Process screen Operation
User level View user level 1
View user level 2
View user level 3
Mixed View operating ring
Acknowledge collective alarms
View service window
Log-in only via setup program
69
Effect of the rights
Individual right Effect

Configure The configuration can be written (edited) and read.
In the device manager the menu item "Configuration" is available; in the
submenu "Service" the function "Load default configuration" is available.
Time setting In the device manager, submenu "Parameterization" > "HMI", the menu item
"Date and time" (Setting of date, time, and daylight saving time) is available.
Date and time can also be set with the setup program (HMI > Online para-
meters > Date an time).
Read-out registration In the memory manager (flash manager) the following functions are avail-
data, incl. delete able: "Update USB-stick" (write registration data to USB flash drive)
memory alarm "Backup -> USB-stick" (save all registration data on USB flash drive
(Backup)), "Save all + update USB" (write current counters/statistics and
registration data to USB flash drive).
Read-out registration In the memory manager (flash manager) the following function is available:
data only (memory "Backup -> USB-stick" (save all registration data on USB flash drive
alarm remains set) (Backup)) – The memory alarm will be deleted!
If the registration data are readouted with PCC (PCA Communication Soft-
ware) then the following applies:
If the user, logged-on via PCC, only has this right - and has not the right
„Read-out registration data, incl. delete memory alarm“ - he only can read-
out the data but not delete the memory alarm.
In order to also delete the memory alarm, that option must be active within
PCC (Not delete the memory alarm in the device: No).
View recording data In the visualisation menu the following sceens are available: Diagram, Bar
data (on the device) graph, Text screen, Process screen, Digital diagram, Report, Counters/Inte-
grators, Enter comments.
View recording data and In the visualisation menu all relevant sceens are available (see obove). In
evaluate history (on the the diagram and in the digital diagram the memory display function (history)
device) is accessible. It is possible to enter a comment text. In the protocol of the
closed batch the diagram view can be opened.
Enter batch texts In the visualisation menu the following sceens are available: Current batch,
Last closed batch. In the protocol of the current batch the batch texts can be
edited.
Online data: read (also In the setup program the online data are avaiable. A screenshot can be
create screenshot) taken from screen content of the multifunction panel (HMI > Online Parame-
ters > Screenshot).
Online data: write (add (Right is not used.)
comment, etc.)
Administrate user In the device manager, submenu "Login", the functions for user administra-
(device, interface) tion are active.
View event list (on In the alarm and event menu the event lists of the mutifunction panel and of
device) the central processing unit are available.
View AuditTrail (on In the device manager the menu item "Audit Trail" is present (the list con-
device) tains all audit trail messages).
Reset user list The user list can be reset (function of the setup program, online parame-
ters).
70
Individual right Effect
View device info screen In the device manager the device info menu is available (it contains informa-
(on device) tion on the device, on the Ethernet interface, and current process values).
Set counters (parameter In the device manager, submenu "Parameterization" > "HMI", the menu item
level) "Counters/Integrators" (set start value) is available.
Enable extra codes Extra codes can be enabled (function of the setup program, online parame-
(device, interface) ters).
Programs: Edit In the device manager the menu item "Program schema" is available.
In the generator screen (Start/Stop) the buttons "Manual mode" and – during
manual mode – "Edit" are active.
Programs: Start/Stop In the generator screen (Start/Stop) the buttons "Start"/"Abort", "Pause",
(generator) "Next section" und "Previous section“ are active.
Programs: Temporary In the generator screen (Start/Stop) 0000 – during program run – the button
change "Temp. change" is active.
Controller: Parameter- In the controller screen (controller x) the button "Self-optimization Start-
ization and self-optimi- Stop" is active.
zation In the device manager, submenu "Parameterization" the menu item "Con-
troller" is available.
Controller: Operation In the controller screen (overview) the setpoint value can be changed (set-
point value display is active as a button).
In the controller screen (controller x) the buttons "Setpoint value", "Output
level", "Manual mode", "Open actuator" and "Close actuator" are active
(depending on operation mode and controller type).
Process screen: Opera- In the process screen (with input object) it is possible to make an input.
tion
View user level 1 In the device manager, submenu "User level“ the relevant menu item "User
View user level 2 leve x" is displayed.
Prerequisite: The user level (user area) has to be configured in the setup
View user level 3
program before.
If none of the rights exists, the menu item "User level" disappears from the
device manager.
View operating ring In the visualisation menu the menu item "Operating level" is displayed.
After a reboot of the multifunction panel the operating level is displayed.
Prerequisite: The operating level has to be activated in the setup program
before (at least one of a maximum of 10 visualisations).
Acknowledge collective In the alarm list the button "Acknowledge" (collective alarm) is active.
alarms
View service window In the device manager the menu item "Service" is available.
In the memory manager (flash manager) the functions "Service data -> USB
stick" (write service data to USB flash drive) and "Software update" are
available.
Log-in only via setup A user logon to the device is only possible with the setup program; the user
program cannot be selected directly at the device.
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5.5.10 Hierarchic user administration on the device (as of system version
03)
A user registered on the device (multifunction panel 840), who has user administration rights
for the device (function of system version 02), can add, edit, or remove users. In this context,
a new user is assigned to one or more user groups. Likewise, it is possible to change the user
group membership of an existing user.
As of system version 03, a user who performs user administration can assign only user groups
of which he is a member to another user. This applies both for adding a new user and for editing
an existing user.
Through appropriate configuration using the setup program (allocation of rights, user group as-
signment), it is now possible to restrict the user administration on the device in consideration
of hierarchy and function of the users.
Example
In a production plant, there are a production manager, several masters and many skilled work-
ers. These persons are assigned to the user groups shown below and – with the exception of
the skilled workers – have the right to administrate users on the device
Production manager: 1 (production manager), 2 (master) and 3 (skilled worker)
Master: 2 and 3
Skilled worker: 3
The production manager can administrate the masters and the skilled workers, the masters can
administrate the skilled workers (and also the masters). Because the production manager be-
longs to the user groups 1, 2, and 3, while the masters belong to the user groups 2 and 3 only,
it is ensured that a master is not able to administrate the production manager. (This would be
the case if the masters would belong to all user groups to which the production manager be-
longs – specifically 1, 2, and 3.)
5.5.11 User logon by the PLC (as of system version 05)

The PLC can log on a user to the system (extra code 224 required). For this purpose a special
PLC application must be created.
This way, user logon via interface with an RFID chip card can occur. Here, a suitable card read-
er and a free serial interface (RS232, RS422/485) on the central processing unit are addition-
ally required.
Up to 50 text pairs can be managed by means of a universal text list in the setup program (CPU
– setup only: universal text list). When a user login by the PLC occurs, the text list can contain
such things as the RFID UID of the chip card and the associated user ID (for up to 50 users).
A user logon by the PLC is only possible if no user is currently logged on. A failed user logon
may be signalized in an appropriate manner by the PLC application (e.g. by setting a digital
output or by a text on the multifunction panel).
User logoff is still only possible by operation on the multifunction panel or by automatic logoff.
72
5.6 Time zone and daylight saving time
This dialog is used to apply the settings for the time zone and daylight saving time.
The date and time themselves can be set in the central processing unit configuration in "Online
parameters".
 Operating manual B 705001.0 (central processing unit)
Setup dialog
Parameters

T. zone (GMT) Time zone (without daylight saving time adjustment)
-720 to 60 to +720 Time zone in minutes (0 = GMT)
Example: Germany = 60 (GMT + 1 h)
Sync. at batch Permit synchronization during batch reporting
Activated (checkbox selected) Synchronization is permitted
Not activated Synchronization is not permitted
Daylight saving Automatic time adjustment (winter time <-> daylight saving time)
time
Automatic Automatic adjustment according to the
settings for the start and end of daylight
saving time
Off No automatic adjustment
Start January to March to December Month
daylight saving First, second, third, fourth, last Day of the week in the month
time
Sunday to Saturday, 1 to 31 Day of the week
00:00 to 02:00 to 22:59:59 Time
End January to October to December Month
daylight saving
First, second, third, fourth, last Day of the week in the month
time
Sunday to Saturday, 1 to 31 Day of the week
01:00:01 to 03:00 to 24:00 Time
73
5.7 Module data information
Along with the project data information, relevant information can also be entered for each mod-
ule.
The module data information consists of the Module information header and the Module in-
formation text and is used to provide a description of the module. The information is only
saved within the setup file and is not transferred to the system.
The Module information header and the Module information text can be accessed directly via
the corresponding menu item for the module in the navigation tree or display window. Within
the "Module data information" setup dialog, use the left mouse button to switch between the
header and the text.
Setup dialog
Parameters

Module information header
Short info Enter text Brief description of the module
Programmer Enter text Name of programmer
Type code Enter text Type code according to order details
Job Enter text Job number
Extra info Enter text Extra information
Module information text
Module informa- Enter text Detailed description of module
tion text
74
6 Initial startup
This section uses a simple example to illustrate the basic procedure for initial startup of the
measuring, control, and automation system. This is intended to serve as a brief introduction for
an experienced user.
The example starts from the assumption that the setup program was successfully installed and
started.
6.1 Creating a project

When a project is created, the type and arrangement of the modules (project structure) are de-
fined. For the user-defined creation described here, the first module is specified initially, for ex-
ample the central processing unit. Further modules are then selected by editing the hardware
arrangement.
There are also various options for using an existing project structure to create a new project
(see screenshot for step 2).
Step Activity
1 Menu bar: Create a new project using FILE > NEW.

2 Select "User-defined setting" and click NEXT.
3 Select the central processing unit (CPU) as the first module of the project, where appropri-
ate consider the system version (here: 01 or 02), and click NEXT.
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6 Initial startup
Step Activity
4 Click FINISH to apply the settings.
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6 Initial startup
6.2 Configuring the hardware arrangement
As the project is being created with user-defined settings, the other modules must be selected
once the first module has been defined. The order of modules in the configuration must corre-
spond to the actual arrangement.
Step Activity
1 The following window for configuring the module arrangement (target arrangement) opens
automatically once you have closed the previous dialog with the FINISH button. You can
also open this window in the navigation tree or display window by double-clicking "Hard-
ware arrangement".
2 Click to add more modules.
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6 Initial startup
Step Activity
3 Select the module to the immediate right of the central processing unit in the actual
arrangement (DIN rail) (here: multichannel controller module) and click ADD. Select and
add all modules in turn in the correct order. Finally, click CLOSE.
4 If necessary, select the optional inputs and outputs for the expansion slots of the multichan-
nel controller module. To do this, click "Controller 4x 1" in the hardware arrangement:
For each expansion slot in the drop-down list, select the type of input or output that corre-
sponds to the actual equipment on the multichannel controller module:
5 If necessary, also select the optional interfaces of the central processing unit (CPU) and
multifunction panel (HMI) in the same manner, as described in step 4.
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6 Initial startup
Step Activity
6 Activate optional functions if necessary. To do this, click "CPU" (central processing unit) or
"HMI" (multifunction panel) in the hardware arrangement and click the relevant function to
select it.
This relates to the following functions:
Central processing unit:
- Math/Logic (for all multichannel controller modules in the project)
- PLC according to IEC 61131-3 (CoDeSys V3)
- Program generator 1 to 9
- Program generator with process steps, 1 to 9
Multifunction panel:
- Recording
Functions that have not been enabled cannot be selected here.

 EXTRAS > ENABLE PROGRAM OPTIONS
7 Click OK to complete configuration of the hardware arrangement. The hardware arrange-
ment is transferred to the navigation tree:
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6 Initial startup
6.3 Configuring modules
Individual modules must be configured to determine the function of inputs and outputs, to con-
figure or parameterize internal functions, or to connect signals, for example. A brief example of
this is provided here.
Step Activity
1 Select the module to be configured. To do this, expand the navigation tree and double-click
the relevant branch to select it.
Example: Controller 4x 1 (multichannel controller module) > Configuration level > Analog
inputs
2 Make the necessary settings for the relevant application.

Example: An RTD temperature probe is connected in a 2-wire circuit at analog input 1 of
the multichannel controller module.
3 Configure all other modules – including the central processing unit – and parameterize if
necessary, using the principle as described in steps 1 and 2. During this process, make all
the settings required for the application.
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6 Initial startup
NOTE!
The setting options for configuration and parameterization are described in detail in the op-
erating manuals of the relevant modules.
81
6 Initial startup
6.4 Connecting external input signals via the system bus
If external input signals are to be used for a module, they must be connected to other signals
in the NV connecting list. These may be output signals of different modules, or signals of the
same module. Signals of the same module are available directly in the drop-down lists during
configuration of functions.
The designation for an external input signal starts with "NV_".
Step Activity
1 Open the NV connecting list for the relevant module by double-clicking.

Example: Controller 4x 1 (multichannel controller module)
2 Click to select the external input signal.

Example: NV_C01ActualValue (provided as actual value for controller channel 1)
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6 Initial startup
Step Activity
3 In the drop-down list, click to select the other module of which the output signal is required
for connection (all modules in the project and the output signals of these modules are avail-
able in the list).
Example: Analog In 4x 1 (4-channel analog input module)
4 In the drop-down list, click to select the signal required as the output signal for connection.
Example: AI01 (analog input 1 of 4-channel analog input module)
This completes the process in this example for connecting analog input 1 of the 4-channel
analog input module to the NV_C01ActualValue external input of the multichannel control-
ler module via the system bus.
Result:
83
6 Initial startup
Step Activity
5 Assign the external input signal in the configuration menu of the relevant module to the
required function.
Example: Select the external input signal NV_C01ActualValue in the configuration menu of
the multichannel controller module as the signal for the actual value of controller channel 1.
To do this, double-click the "Controller" menu item to select it:
In the submenu "Controller 1" > "Controller input", select the signal NV_C01ActualValue
from the drop-down list for the actual value:
Result:
6 Configure all necessary connections, using the principle described in steps 1 to 5.
NOTE!
An external input signal can also be used for configuration if it has not yet been assigned a
signal in the NV connecting list.
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6 Initial startup
6.5 Transferring a configuration
The configuration that has been created with the setup program must be transferred to the
measuring, control, and automation system. The following options can be used to do this:
• Connection via LAN interface (HTTP or HTTP proxy)
• Connection via USB interface
The following instructions start from the assumption that the IP addresses of the central pro-
cessing unit and the multifunction panel have not yet been established, meaning that only
transfer via the USB interface is possible.
It is also assumed that the central processing unit and multifunction panel are each already
connected to the PC via a USB cable (potentially via a USB hub).
If only one USB cable is available, it is also possible to transfer the configuration to the central
processing unit and multifunction panel in turn. If this method is used, you must cancel the di-
alog for selecting an additional connection each time.
Step Activity
1 Use the menu item DATA TRANSFER > ESTABLISH CONNECTION... to open the device connec-
tion list.
2 Activate the checkbox for "Use assistant for setting up connections" (select checkbox), if
this has not already been pre-set. Then, click to create a new entry. (If the device con-
nection list does not yet contain any entries, the assistant opens immediately; see step 3.)
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6 Initial startup
Step Activity
3 Configure the USB connection to the central processing unit. To do this, select the appro-
priate version of the central processing unit from the "Device version" drop-down list. Then,
in the "Connection presettings" drop-down list, select the "Connection via USB" entry. Then
click NEXT.
4 Enter the user ID and device password. Then click NEXT.
This example starts from the assumption that only one central processing unit and one mul-
tifunction panel are connected to the PC via a USB interface. If multiple devices of the
same type are connected – for example two central processing units – the relevant device
must be selected.
 Chapter 8.2.1 "Selecting a device connected via USB interface", page 104
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6 Initial startup
Step Activity
5 Check the settings and click FINISH.
6 Close the device connection list (central processing unit) using the button (or alterna-
tively with ) to proceed to configuration of the USB connection to the multifunction
panel. If the device connection list (multifunction panel) does not yet contain any entries,
the assistant opens immediately (if this is not the case, see step 2).
Select the appropriate version of the multifunction panel from the "Device version" drop-
down list. Then, in the "Connection presettings" drop-down list, select the "Connection via
USB" entry. Then click NEXT.
7 Carry out the next steps as described in steps 4 and 5.
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6 Initial startup
Step Activity
8 Select the menu entry DATA TRANSFER > DATA TRANSFER TO THE DEVICE – or click – to
start the transfer.
9 Select the central processing unit and multifunction panel from the relevant device connec-
tion list and click the button to establish the connection.
88
7 Languages
This section describes how to manage the languages for the multifunction panel and the central
processing unit Web pages (Webserver function). Alongside the texts, this also includes the
country-specific settings such as the date format and decimal points. The following text exclu-
sively uses the term "languages" for this.
Languages can be edited, created, or removed. When performing these functions, a distinction
is made between the languages in the text library of the setup program and the languages in
the country settings of a project (project-specific setup file).
Text library
The text library is used to manage the various languages, independently of projects. When a
new project is created, these languages are copied to the setup file by the setup program.
Menu bar function: EXTRAS > TEXT LIBRARY...
This function is only available if a license number has been registered that covers text library
editing.
The language sequence can be changed and is also incorporated during transfer to the setup
file. The first two languages (language 1 and language 2) are transferred to the multifunction
panel and the central processing unit and can be selected there.
Country settings
The country settings are used to manage the various languages for specific projects. When a
new project is created, the languages are transferred to the setup file from the text library.
To access this function in the navigation tree or display window, double-click "Country settings".
Once the function has been called up, all languages that are available in the setup file are dis-
played.
A language can be moved to a different position in the list ("Sort language"). The first two lan-
guages in the list are sent to the multifunction panel and the central processing unit and are
available at these locations for switching between languages.
NOTE!
Only language 1 of the dynamic tag texts of the central processing unit (program names, chan-
nel names) is transferred to the device. A language change at the device does not effect these
texts. Where appropriate, the order of the languages must be changed before the transfer.
89
7 Languages
The LANGUAGE > button enables the respective language to be edited in various submenus.
Standard languages cannot be edited. Standard languages can be identified by the fact that the
dialog window does not contain any editable fields. If a standard language needs to be
changed, a new language based on the standard language must be created first.
NOTE!
Languages can be edited in the text library and in the country settings, and can be copied
between these two areas. As a rule, all country-specific or customer-specific changes should
be made in the text library; project-specific changes should be made in the country settings.
90
7 Languages
7.1 Creating a new language
The following example explains how to create a new language on the basis of an existing lan-
guage. The language can be subsequently edited.
Step Activity
1 Select an existing language (by left-clicking) to use for creating the new language.
2 Select the function: LANGUAGE > NEW LANGUAGE > CREATE
This creates a copy of the language and an overview of the data is displayed. The fields
with a white background indicate that the language can be edited.
3 Assign a new name so that the new language can be identified.
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7 Languages
Step Activity
4 Edit the new language: LANGUAGE > EDIT.
Statistics are shown on the number of texts of the first module (central processing unit) and
of the respective categories of text.
Clicking on another module shows the statistics of this module.

Click on the particular category of text of a module to edit texts.
 Chapter 7.2 "Editing a language", page 93
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7 Languages
7.2 Editing a language
The following screenshot shows the source language texts on the left and the target language
texts on the right.
SOURCE LANGUAGE drop-down list: Selection of language in left column. This language cannot
be edited.
TARGET LANGUAGE drop-down list: Selection of language in right column. Only this column can
be edited.
Texts that are displayed in red on a white background have not yet been edited (i.e. not trans-
lated). The other types of display are listed in the "Toolbar" section that follows.
To change a text, simply click in the text field with the left mouse button. The selected field is
displayed with a black outline. If the text has been changed, it is displayed in black on a white
background when the field is exited. This marks the text as edited (translated).
NOTE!
Static texts, such as parameter names, that are too long for the display on the multifunction
panel are abbreviated automatically in the menus ("..."). However, the text will be displayed in
full length within the dialog box in which the relevant parameter is set.
Generally, texts should be as short as possible and unambiguous. Longer texts that occur in
the same menu should already vary at the beginning of the text.
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7 Languages
Toolbar
The toolbar provides various functions for text editing.
Button Function
Find text.
Replace text with different text.
Use filters to reduce the amount of text in the list.
Sort text alphabetically.
Display text ID (in place of line number).
Mark text as "not edited" (red text).
Mark text as "to be checked" (blue text).
Mark text as "edited" (translated) (black text).
Bookmark the text.
Jump to previous bookmark.
Jump to next bookmark.
Jump to previous bookmark (over all text categories).
Jump to next bookmark (over all text categories).
Protect text against writing (gray background).
Errors during text entry

Errors made during text entry are indicated by a background color.
Background Meaning
Blue Insufficient memory is available. The total number of characters is too great and must
be reduced (shorten text).
Yellow The text entered is too long; it does not fit in the window provided.
Purple The text entered contains characters that cannot be displayed on the device.
Brown Error when editing a place holder (#). The "#" symbol is used as a place holder. Text is
generated automatically at the location of the place holder by the device software.
Example: "Device ID #1,100".
"Device ID" can be changed, but "#1,100" cannot.
NOTE!
Any errors that occur must be rectified.
Setup files that contain errors must not be transferred to the device.
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7 Languages
7.3 Device character set
When a new language is created, the characters that are available for text entry on the multi-
function panel (virtual keypad) can also be specified.
Step Activity
1 Left-click a virtual key in the "Character entry" field (example: "+"). The characters that are
assigned to the key are displayed in the text field. The first character on the left corre-
sponds to the character on the key.
2 Change the key assignment in the text field if necessary (if an invalid character is entered,
the background becomes purple).
Following transfer of the setup file, the characters are available on the multifunction panel for
text entry in the sequence specified.
Example: Assignment of "+" key
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7 Languages
96
8 Connection to the system
This section describes the various options for establishing a connection between the setup pro-
gram and the system.
Connection can be made via:
• LAN interface (HTTP or HTTP proxy)
• USB interface
NOTE!
The USB interface is not intended for permanent connection due to the fact that the USB plug
is not secured again unintentional removal as it does not feature a locking device.
Data transfer between the setup program and the system requires a connection to be present.
Function in the menu bar: DATA TRANSFER > ESTABLISH CONNECTION...
8.1 Device connection list

The device connection list contains all devices for which a connection has already been con-
figured. This is generally the central processing unit and the multifunction panel.
You can add connections to new devices, change the features of existing connections (e.g. in-
terface parameters), and remove connections.
Connection settings assistant

The "Use assistant for setting up connections" function helps you to create a new entry (i.e. a
new connection) and edit existing entries.
The assistant is always active once the device connection list has been opened (checkbox se-
lected). It starts each time a new entry is to be added to the device connection list.
 Chapter 8.2 "Configuring a connection with the assistant", page 99
You can deactivate the assistant by clearing the checkbox. If a new entry is then added to the
device connection list, you must select the individual configuration steps without the assistant.
However, if you open the device connection list again, the assistant is re-activated.
 Chapter 8.3 "Configuring a connection without the assistant", page 106
97
Establishing a connection
If you wish to establish a connection (or start data transfer without an existing connection), the
setup program opens the device connection list. You must then select the relevant device in the
device connection list and click the button. Depending on the project configuration (hard-
ware arrangement), the connection to the central processing unit is established first, and then
the connection to the multifunction panel.
If you do not wish to connect a certain device, close the relevant dialog ("Device connection
list" window) using the button (or alternatively with ).
If the project does not contain a multifunction panel or central processing unit, the correspond-
ing setup program dialog does not open.
Toolbar
The toolbar in the device connection list provides various functions.
Button Function
Display information about the device connection list.
Create new entry.
Edit features.
Permanently remove entry.
Establish connection to the device marked in the list.
Close dialog.
98
8.2 Configuring a connection with the assistant
The connection settings assistant helps you to configure a new connection.
The assistant is always active once the device connection list has been opened (checkbox se-
lected). It starts each time a new entry is to be added to the device connection list.
NOTE!
It is recommended that new connections are configured with the assistant. The assistant can
be used by users without expert knowledge.
Setup dialog – device and type of connection
Parameters

Device version Select the appropriate device version Version of central processing unit or
from the drop-down list. multifunction panel
Device group / If necessary, select relevant device This line only appears if the PCC soft-
machine line group/machine line from the drop-down ware has been installed on the relevant
list to assign a new connection to it. PC. If multiple device groups/machine
lines are available, they can be selected
in the drop-down list.
Connection pre- Setup or ring memory via TCP/IP LAN interface (HTTP protocol), connec-
settings tion to device within an Intranet (or VPN)
Setup or ring memory via HTTP proxy LAN interface (HTTP protocol), connec-
tion to device via proxy server and Inter-
net
Connection via USB USB interface
Description Enter text if relevant. Description of connection
99
Define as stan- Connection is automatically made to a standard device; other devices must be
dard connection connected via the device connection list.
in the connection
Not selected (empty) Device is not a standard connection
list...
device.
Selected () Device is a standard connection device.
Test that connec- If this option is activated, a test is performed following configuration for whether a
tion can be estab- connection can be made to the selected device via the selected interface.
lished. Not selected (empty) No test
Selected () Test after configuration completed
ID (No input field) Internal ID (for AuditTrail data of device)
When you click the NEXT button, the assistant opens the next setup dialog.
100
Setup dialog – Log-in on device
Parameters

Do not log in Activate this option (select checkbox) if connection is to be made to the device
without logging in. Without a log-in some functions may not be available; this is
determined by which rights have been defined for a user who is not logged in.
 Chapter 5.5.6 "General rights (system version 01)", page 66
Not selected (empty) Device log-in
Selected () No log-in
Save ID and Activate this option (select checkbox) if the user ID and password are to be saved
password and used for the log-in.
Not selected (empty) User ID and password are not saved.
Log-in is performed with the user ID and
password that are used for the setup
program log-in.
Selected () User ID and password are saved.
User ID Enter user ID (overwrite existing ID if User name for device log-in
necessary)
Master
Device password Enter password (overwrite existing Password for device log-in
password if necessary)
9200
101
Setup dialog – TCP/IP-Port – settings
This dialog depends on the selected connection presettings.
The screenshot is an illustration for "Setup or ring memory via HTTP proxy". With the exception
of the "Proxy" and "Proxy port" parameters, the description also applies to "Setup or ring mem-
ory via TCP/IP".
Parameters

Device: Enter IP address or name. IP address or host name of device
IP address / host Alternatively, click the button and The function searches for all
name select the device in the list by double- devices that are present in the local net-
clicking. work and displays them in a list.
 Chapter 8.4 "Searching for devices
in the network", page 108
Check and con- (Button) Button for converting the host name into
vert host name the IP address of the device.
If applicable, all registered host names
for an address and alternative
addresses are displayed.
Device: 80 Port number or port name of device
port number / port The port number or port name can only
name be changed in the expanded settings
(see below).
Proxy Enter IP address or name. IP address or name of proxy server
(For HTTP proxy proxy
only)
Proxy port Enter port number or name. Port number or port name of proxy
(For HTTP proxy proxy server
only)
Expanded... (Button) Expanded settings for communication
These settings should only be changed
in exceptional circumstances.
102
Setup dialog – Overview of the settings
At the end of configuration, you receive an overview of the settings.
If the "Connection via USB" connection presetting was selected, this overview is displayed im-
mediately after the "Log-in on device" dialog, as no settings are generally required for USB con-
nection or only one device of the same type is connected.
 Chapter 8.2.1 "Selecting a device connected via USB interface", page 104
You can correct incorrect settings by using the BACK button to return to the relevant setup dia-
log and making the correction in the dialog.
When you click the FINISH button, the assistant closes and the new connection is entered into
the device connection list.
103
8.2.1 Selecting a device connected via USB interface
If multiple devices of the same type are connected via USB interface (e.g. two central process-
ing units), a device must be selected in this dialog. Various test criteria can also be activated
so that a connection to the device is established only following a successful test.
Setup dialog – Settings of the USB port of the PC

This dialog depends on the selected connection presettings.
The screenshot is an illustration for "Connection via USB".
To access this dialog, hold the Ctrl and Shift keys and double-click the NEXT button – from the
"Log-in on device" dialog.
Parameters

Connected units Select device. Devices that are connected via USB
interface are shown.
Name Enter name If the test is activated, the device is only
To activate the input field, select the connected if the device name corre-
"Activate test yes/no" option on the right sponds.
next to the field (select checkbox).
F-No. Enter device number (F-No. according If the test is activated, the device is only
to nameplate) connected if the device number corre-
To activate the input field, select the sponds.
"Activate test yes/no" option on the right
CPU Enter CPU serial number If the test is activated, the device is only
To activate the input field, select the connected if the serial number of the
"Activate test yes/no" option on the right CPU corresponds.
Path Enter USB path If the test is activated, the device is only
To activate the input field, select the connected if the USB path corresponds.
"Activate test yes/no" option on the right
104
Expanded... (Button) Expanded settings for communication
These settings should only be changed
in exceptional circumstances.
Setup dialog – Overview of the settings

At the end of configuration, you receive an overview of the settings.
You can correct incorrect settings by using the BACK button to return to the relevant setup dia-
log and making the correction in the dialog.
When you click the FINISH button, the assistant closes and the new connection is entered into
the device connection list.
105
8.3 Configuring a connection without the assistant
You can deactivate the assistant in the device connection list (clear checkbox).
During configuration, you are not guided to the next step – as is the case with an active assis-
tant. Instead, you must select the individual configuration steps independently.
The following example shows the basic procedure. The parameters in the individual setup dia-
logs are largely the same as those used for configuration with the assistant, meaning that a de-
scription is not necessary here. However, additional protocols and interfaces are available for
the settings for establishing communication.
NOTE!
Expert knowledge is required to configure a new connection without an assistant; this is only
intended for service use.
Step Activity
1 Make the settings for the new device and click INTERFACE.
2 Make the settings for log-in and click FEATURES.
106
Step Activity
3 Make the settings for the protocol and interface and click OK.
Before doing so, it may be necessary to click the EXPANDED... button to perform advanced
settings for communication.
4 Click the OK button to close all previously opened setup dialogs (windows).
When you have closed the last setup dialog, the new connection is entered into the device
connection list.
107
8.4 Searching for devices in the network
This function helps you to select the IP address or host name for the relevant device.
The button is located on the right next to the input field in the dialog for entering the IP ad-
dress or host name:
or
Use this button to start an automatic search for all relevant devices in the local network, and to
list these:
The listed devices are in the same sub-network as the PC (sub-network mask: 255.255.0.0)
that was used to perform the search.
The search can be limited to specific devices or versions (here: 248 = CPU) by specifying the
software version in the "SW_Base" field.
If you wish to search for devices in a different sub-network, you must enter the address range
in the "IP-Adr." field. To do this, part of the IP address must be known; only the last byte can be
entered as a range (e.g. 10.11.5.0-255):
108
You can select the relevant device using the mouse pointer (click in line) and transfer it using
OK (or by double-clicking the line). This enters the host name (DNS-Name) in the input field:
You can use the "Check and convert host name" function to establish the IP address and trans-
fer it to the input field (subsequent editing may be necessary in the input field). Depending on
the version, there may be an option to select the host name or IP address from a drop-down list.
109
110
9 Version changes
This chapter describes the use of setup projects with the various system versions (stages) of
the measurement, control, and automation system. The following scenarios in particular are
considered for this:
• Using an old, unchanged setup project and adapting the system version (system down-
grade)
• Adapting an old setup project to the new system version
• Changing the system version (system upgrade)
NOTE!
To ensure that even the newest system version is supported by the setup program, the new-
est version of the setup program should always be used. The current setup program can be
downloaded from the manufacturer's website.
NOTE!
The dependencies between system version and hardware version of the central processing
unit must be observed (see Chapter 9.7 "Dependance on the HW version of the CPU", page
121).
9.1 Overview
Preparatory steps
Step Activity
1 Install the newest version of the setup program (from MiniDVD or by download).
2 Check the current system version of the measurement, control, and automation system in
the device manager of multifunction panel 840:
DEVICE INFO > CPU > VERSION: Version no. (software version)
➥ The number in the second block of the software version indicates the system version
(here: 02).
Case distinctions
System with system version 02 System with system version 01

Case 1: Case 2: Case 3: Case 4: Case 5: Case 6:
Downgrading Adapting a Creating a new Creating a new Upgrading to Adapting a
to system setup project setup project setup project system setup project
version 01 and created for sys- for system for system version 02 created for sys-
using a setup tem version 01 version 02 version 01 (or (through new tem version 01
project created to system "Normal case" using an exist- setup project to system
for system version 02 (no special ing setup pro- with default set- version 02 and
version 01 steps required) ject again) tings) upgrading to
system
version 02
The individual cases and the associated steps required are described in the following sections.
111
9 Version changes
9.2 System with system version 02
The measurement, control, and automation system has system version 02 (CPU software sta-
tus). The setup program also supports system version 02.
Case 1
Downgrading to system version 01 and using a setup project created for system
version 01.
The downgrade is performed by the setup program while the configuration is being transferred.
Step Activity
1 Open the existing setup file and transfer the project to the system:
DATA TRANSFER > DATA TRANSFER TO THE DEVICE
2 The setup program recognizes that a software update (downgrade) is necessary for the
CPU. Click "Yes" at the prompt.
➥ The statuses of the connections and the individual actions are displayed. In some cases,
at the end of the transfer the setup program makes several attempts to re-establish the
connection with the system. Do not interrupt this process under any circumstances.
112
9 Version changes
Step Activity
3 After successful transfer, check the CPU software version in the hardware assignment.
➥ The number in the second block of the software version indicates the system version,
here 01.
4 If the setup file is saved under a new name with FILE > SAVE AS ... , do not change
the file type (drop-down list).
113
9 Version changes
Case 2
Adapting a setup project created for system version 01 to system version 02.
In this case no change to the system version is required.
Step Activity
1 Open the setup file and select FILE > SAVE AS ...
2 In the following dialog box, select the version of the central processing unit (here:
248.02.xx) from the drop-down list (file type) and click the "Save" button.
3 Exit the following dialog by clicking "OK".
4 Save the setup file under the desired name.

5 Transfer the setup project to the system:
NOTE!
The standard PLC application is automatically adapted during the conversion. In case of an
own (customer) PLC application, the user must ensure that the version libraries of the new sys-
tem version are imported into the existing PLC application (see Chapter 9.8 "Adapt an own
PLC application to the system version", page 121).
Case 3
Creating a new setup project for system version 02.
This is the "normal case"; the setup project can be created in the usual way (see example in
Chapter 6 "Initial startup", page 75).
In the case of user-defined setting, system version 02 must be selected (CPU version,
here: 248.02.xx).
114
9 Version changes
9.3 System with system version 01
The measurement, control, and automation system has system version 01 (CPU software sta-
tus). The setup program already supports system version 02.
Case 4
Creating a new setup project for system version 01 (or using an existing setup project
again).
In this case no change to the system version is required.
Step Activity
1 Create a new project by selecting FILE > NEW (user-defined setting) and select the CPU
with version 248.01.xx.
2 In the hardware assignment for the comparison of the CPU software, select the condition
"Equal" and keep the software version (here: Standard software).
3 If the setup file is saved with FILE > SAVE AS ... , do not change the file type (drop-
down list).
115
9 Version changes
Case 5
Upgrading to system version 02 (through new setup project with default settings).
The upgrade is performed automatically by the setup program while the configuration is being
transferred (setup project).
CAUTION!
The existing system configuration is overwritten by the transfer of a new setup project.
All existing data is deleted from the system.
Extract the existing configuration beforehand with the setup program and save as a setup file
on the PC.
Step Activity
1 Create a new setup project. To do this, select the option "User-defined setting".
2 Select CPU with version 248.02.xx.
116
9 Version changes
Step Activity
3 Configure the hardware assignment according to the system.
4 Transfer the setup project to the system without further configuration:

5 The setup program recognizes that a software update (upgrade) is necessary for the CPU,
and possibly also for the HMI. Answer the prompt with "Yes" in each case.
6 After successful transfer, check the CPU software version in the hardware assignment (and
if necessary, the HMI software version as well).
here: 02.
7 If necessary, open the previously saved setup file in the setup program and transfer the
setup project to the system again (create the old configuration again, but based on system
version 02).
For this, the setup project must be adapted to system version 02 – before the transfer to
the system (see Case 2).
117
9 Version changes
Case 6
Adapting a setup project created for system version 01 to system version 02 and up-
grading to system version 02.
First, ensure that the latest version of system version 01 is installed on the system. Then con-
vert the setup project for system version 02 and transfer it to the system. In this context the up-
grade to system version 02 is also performed.
Step Activity
1 Open the existing setup project and, in the hardware assignment under CPU > VERSIONS >
SOFTWARE, select the condition "Equal" and the latest software status for system
version 01 (here: 248.01.15) (do not click "OK" yet).
2 In the hardware assignment under HMI > VERSIONS > SOFTWARE, select the condition
"Equal" and the latest software status for system version 01 (here: 249.01.16) and close
the dialog by clicking "OK".
3 If the CPU and HMI software versions need to be updated, the relevant prompts appear;
answer these with "Yes".
➥ After the transfer is complete, the system has the latest version of system version 01.
4 Adapt the setup project to system version 02; to do this, select FILE > SAVE AS ...
In the following dialog box, select the version of the central processing unit (here:
248.02.xx) from the drop-down list (file type) and click the "Save" button.
118
9 Version changes
Step Activity
5 Exit the following dialog by clicking "OK".
6 Save the setup file under the desired name.

➥ The setup project now corresponds to system version 02.
7 Transfer the setup project to the system:
8 The setup program recognizes that a software update (upgrade) is required for the CPU
and the HMI. Answer the two prompts with "Yes".
➥ After the transfer is complete, the system has system version 02.
9 After successful transfer, check the CPU and HMI software versions in the hardware
assignment.
here: 02.
119
9 Version changes
NOTE!
The standard PLC application is automatically adapted during the conversion. In case of an
own (customer) PLC application, the user must ensure that the version libraries of the new sys-
tem version are imported into the existing PLC application (see Chapter 9.8 "Adapt an own
PLC application to the system version", page 121).
9.4 System version 03

The cases described in the previous chapters generally also apply to the following scenarios:
• Change from a lower system version to system version 03 (upgrade)
• Change from system version 03 to a lower system version (downgrade)
As of system version 03, the analog output module 4-channel (705025) is supported. If this
module should be added to an existing system, the following sequence must be followed:
1) Perform upgrade to system version 03 (example: case 6)
2) Connect analog output module 4-channel to the system
3) Add analog output module 4-channel to the configuration (hardware arrangement) and con-
figure the module
4) Transfer the configuration to the system
For changing to a lower system version the following sequence must be followed:
1) Remove analog output module 4-channel from the configuration (hardware arrangement)
2) Transfer the configuration to the system
3) Disconnect analog output module 4-channel from the system
4) Perform downgrade of the system version (example: case 1)

System version 04 requires a central processing unit wih 128 MB RAM (HW version 278.02.xx).
The setup program as of version 230.04.xx/4.00 is required to create applications for system
version 04.
In order to change the system version, in principle it has to be proceeded in the same manner
as described in the previous chapters. Here too, the setup program as of version 230.04.xx/
4.00 is required.

System version 05 requires a central processing unit wih 128 MB RAM (HW version 278.02.xx).
The setup program as of version 230.05.xx/5.00 is required to create applications for system
version 05.
In order to change the system version, in principle it has to be proceeded in the same manner
as described in the previous chapters. Here too, the setup program as of version 230.05.xx/
5.00 is required.
120
9 Version changes
9.7 Dependance on the HW version of the CPU
The central processing unit (CPU) with HW version 278.01.xx is equipped with 64 MB RAM,
the central processing unit with HW version 278.02.xx has 128 MB RAM. The HW version is
indicated on the nameplate of the central processing unit. Also it can be found in the setup
project (Hardware assignment > Versions).
The following table gives an overview of the system versions (derived from the SW version of
the CPU) and the compatible HW version of the CPU.
System version SW version of CPU HW version of CPU

01 248.01.xx 278.01.xx
02 248.02.xx 278.01.xx
03 248.03.01 or 248.03.02 278.01.xx
03 248.03.03 278.01.xx or 278.02.xx
04 248.04.xx 278.02.xx
05 248.05.xx 278.02.xx
If an application of system version 01, 02, or of system version 03 up to SW version 248.03.02
shall be used with a central processing unit 278.02.xx, the setup file must be converted with
the setup program (upgrade) before it can be transferred to the system. For this purpose the
setup program as of version 230.04.xx/4.00 has to be used.
9.8 Adapt an own PLC application to the system version

If an existing setup project contains an own PLC application, in case of a version change the
application must be adapted to the new system version. Basically proceed as follows:
Step Activity
1 In the setup program, open the existing setup project (File > Open...).
121
9 Version changes
Step Activity
2 In the setup program, under "Project settings" > "PLC": Select "Own PLC applica-
tion" and import the version library:
➥ The window to select the PLC application opens.

3 In the setup program, select the one SPS application that corresponds to the new
system version.
➥ CODESYS starts with an empty boot project.
4 In CODESYS, save the project under a different name, exit CODESYS, and close
the "Project settings" window with "Cancel".
122
9 Version changes
Step Activity
5 In the setup program, under "Project settings" > "PLC": Select "Own PLC applica-
tion" and start CODESYS.
➥ CODESYS starts with the own PLC application. Those libraries for which newer
versions are available are listet in the "Project Environment" window.
6 In CODESYS, update all libraries listet in the "Project Environment" window (button
"Set all to newest").
➥ The new versions are shown in the "Action" column. The libraries were thus suc-
cessfully updated.
7 In CODESYS, close the "Project Environment" window with "OK".
➥ The new libraries are integrated into the existing (open) PLC application.
8 In CODESYS, delete the "Boot project(system program)" folder in the menu tree
(Devices) and all its contents (select and delete the folder with the right mouse but-
ton).
9 In the file directory of the PC, open the empty boot project, previously saved under a
different name, by double-clicking the file name.
➥ CODESYS starts a second time (second window).
10 In CODESYS (second window), copy the "Boot project(system program)" folder from
the empty boot project and insert it in the own PLC application (first window) in the
menu tree below "Application".
11 In CODESYS (first window), complement the additional variables of the new system
version in the I/O mapping of the CPU manually. See list of new variables:
 Chapter 9.9 "New variables in the CPU I/O mapping", page 124
➥ The adaptation of the own PLC application in the strict sense is complete.
12 In CODESYS, rebuild the own PLC application: Successively select the functions
"Clean all" and "Rebuild" in the "Build" menu.
13 In CODESYS, exit the own PLC application (and also CODESYS): File > Exit
➥ The PLC application is transferred back to the setup program and CODESYS is
terminated.
123
9 Version changes
Step Activity
14 In the setup program, confirm the hint concerning CODESYS with "OK" and quit the
"Project settings" dialog with "OK".
➥ The changes become effective.
15 In the setup program, save the setup project (File > Save).
9.9 New variables in the CPU I/O mapping

Depending on the system version, additional variables are available in CODESYS in the I/O
mapping of the CPU. In case of the adaptation of an own PLC application, these variables must
be added manually in CODESYS by inserting the variable names in the concerning columns.
Thereby all new variables of the previous system versions must be supplemented also.
Example: An own PLC application of system version 01 is to be adapted to system version 03.
This requires that the new variables of system version 02 and of system version 03 are added
in CODESYS.
9.9.1 New variables of system version 02

Integer PLC outputs
Variable Channel
Status Prog.generator
diPA_PSC1_Status Status Generator 1
Digital PLC outputs
Variable Channel
Program generator 1
xPA_PSC1_BatchActive Batch control
Program generator 2
Program generator 3
Program generator 4
124
9 Version changes
Variable Channel
Program generator 5
Program generator 6
Program generator 7
Program generator 8
Program generator 9

Integer PLC outputs
Variable Channel
Status Prog.generator
diPA_PSC1_Prg_Repeat Number of program repeats generator 1
125
9 Version changes
Analog variables alarm
Variable Channel
Application.mTron_T_main.axPA_AnalogIOAlarms[0,64] Alarm1ExAI65
... ...
... ...
Integer variables alarm
Variable Channel
Application.mTron_T_main.axPA_IntegerIOAlarms[0,64] Alarm1ExInt65
... ...
... ...
Adaptation of the variables declaration

In the "mTron_T_main" program the array end value in the declaration of the relevant variables
(axPA_AnalogIOAlarms, axPA_IntegerIOAlarms) must be increased from 63 to 127.
126
JUMO GmbH & Co. KG JUMO Instrument Co. Ltd. JUMO Process Control, Inc.
Street address: JUMO House 6733 Myers Road
Moritz-Juchheim-Straße 1 Temple Bank, Riverway East Syracuse, NY 13057, USA
36039 Fulda, Germany Harlow, Essex, CM20 2DY, UK
Delivery address: Phone: +44 1279 63 55 33 Phone: +1 315 437 5866
Mackenrodtstraße 14 Fax: +44 1279 62 50 29 Fax: +1 315 437 5860
36039 Fulda, Germany Email: sales@jumo.co.uk Email: info.us@jumo.net
Postal address: Internet: www.jumo.co.uk Internet: www.jumousa.com
36035 Fulda, Germany
Phone: +49 661 6003-0
Fax: +49 661 6003-607
Email: mail@jumo.net
Internet: www.jumo.net

JUMO MTRON T Setup Program Manual

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JUMO mTRON T

Measuring, Control, and Automation System

Setup Program Manual

3 Program description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

4 Menu bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

5 Project configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

6 Initial startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

8 Connection to the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97

9 Version changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

1.1.1 General information

Product Type of documentation No. Printed PDF file

1.1.2 Base units

Product Type of documentation No. Printed PDF file

Product Type of documentation No. Printed PDF file

1.1.4 Special modules

Product Type of documentation No. Printed PDF file

Product Type of documentation No. Printed PDF file

1.1.6 Power supply units

Product Type of documentation No. Printed PDF file

1.2.1 Warning symbols

1.2.2 Note signs

1.2.4 Qualification of personnel

Menu item in the navigation tree and display window

1.4 System version

2.1 Hardware and software requirements

1 Insert MiniDVD into the drive and close the drive.

7 Click the INSTALL button to run the installation.

Starting the program

2.3.1 Logging into the setup program

If the request is activated, users must log in:

1 Log into the program.

Right Demo installation Maintenance Specialist

Exiting the Quick Start Agent

3.1 Program functions

3.1.2 Brief description

Enabling extra code

Module software update

3.2.1 Elements of the user interface

(1) (2) (3) (4)

(5) (6) (5)

(1) Menu bar (2) Toolbar

Moving the toolbar

1 Position the mouse pointer between two groups of icons.

2 Press and hold the left mouse button.

The toolbar can be placed in the following positions:

Closing the toolbar

Example: Device connected

(1) Navigation tree (2) Display window

Analog inputs > Edit

Import of a module configuration (as of system version 05)

Creates a new project (setup file) in the work pane.

Export as RTF text

Print preview ...

Printer setup ...

Default settings ...

Last files ...

Establish connection ...

Opens the device connection list.

Break connection ...

Data transfer to the device ...

Sends the setup data to the system.

Data transfer from the device ...

Reads out the setup data from the system.