q634 General Subjects 4000hp 2022

National Maritime Center
Keep ’em Safe, Keep ’em Sailing
U.S.C.G. Merchant Marine Exam
DDE – 1000/4000 HP
Q634 General Subjects
(Sample Examination)
9/8/2022 Page 1 of 26
DDE – 1000/4000 HP
Illustrations: 13
Choose the best answer to the following Multiple Choice Questions:
As shown in figure "A" of the illustrated block diagram of a central operating system configured for
direct digital control, what does the output system block "ANALOG D/A" represent? Illustration EL-
0095
(A) It receives analog outputs from the CPU and converts these to digital signals for transmission to
the digital actuators.
(B) It receives analog outputs from the CPU and conditions these to analog signals for
transmission to the analog actuators.
(C) It receives digital outputs from the CPU and conditions these to digital signals for transmission to
the digital actuators.
(D) It receives digital outputs from the CPU and converts these to analog signals for transmission to
the analog actuators.
Over pressurization of an air compressor intercooler is prevented by which of the following?
(A) Aftercooler relief valve.

(B) First-stage unloader.
(C) Intercooler relief valve.
(D) Last-stage unloader.
Which of the following statements represents the proper procedural sequence for adjusting
the metering rate of an in-line lubricator as used in a ship's service air system hose station? Assume
that the pressure regulator has been properly set.
(A) Establish normal air flow. Determine drip rate. Further open needle valve to increase drip rate or
further close needle valve to decrease drip rate, as appropriate.
(B) Establish normal air flow. Determine drip rate. Further open needle valve to decrease drip rate or
further close needle valve to increase drip rate, as appropriate.
(C) Temporarily shut-off air flow. Determine drip rate. Further open needle valve to increase drip
rate or further close needle valve to decrease drip rate, as appropriate. Re-establish normal air flow.
(D) Temporarily shut-off air flow. Determine drip rate. Further open needle valve to decrease drip
rate or further close needle valve to increase drip rate, as appropriate. Re-establish normal air flow.
9/8/2022 Page 2 of 26
DDE – 1000/4000 HP
Illustrations: 13
Which of the following liquid level sensors would be most suitable for measuring the liquid level in a
pressure vessel, such as a water-tube boiler steam drum?
(A) Differential pressure sensor

(B) Static pressure sensor
(C) Capacitance probe
(D) Displacement float level sensor
Hot water heaters used in potable water systems may have multiple heat sources, such as an electric
heating element and a jacket water heated tube bundle. What is the primary purpose of such an
arrangement?
(A) Allow jacket water to be used in port and electricity to be used while underway.
(B) Allow the designated backup heat source to be used in the event of failure of the designated
primary heat source, whether in port or underway.
(C) Allow electricity to be used in port and jacket water to be used while underway.
(D) Allow both the heat sources to be used when the demand for hot water is high, whether in
port or underway.
What is meant by the term "deadband" as it applies to prime mover speed control governors?
(A) Deadband is the repeated and sometimes rhythmic variation of speed due to over-control by the
governor.
(B) Deadband is the repeated variation of speed due to under-control by the governor and a lack of
governor power.
(C) Deadband is the result of transient speed changes of a prime mover as the governor
responds to load changes.
(D) Deadband is the change in speed required before the governor will initiate a corrective action as
the result of a load change.
In a forced-feed lubrication system, what statement is true concerning lube oil reservoir/sump
residence time?
(A) The lower the oil level, the longer the residence time, and the hotter the oil will be as delivered by
the pump.
(B) The lower the oil level, the shorter the residence time, and the cooler the oil will be as
delivered by the pump.
(C) The lower the oil level, the shorter the residence time, and the hotter the oil will be as
(D) The lower the oil level, the longer the residence time, and the cooler the oil will be as
9/8/2022 Page 3 of 26
DDE – 1000/4000 HP
Illustrations: 13
Mechanical shaft seals used on water service pumps require lubrication of the seal faces to minimize
deposits of foreign matter on those surfaces. Which of the following pressures and lubricants are
required?
(A) Water under negative pressure.

(B) Oil under positive pressure.
(C) Oil under negative pressure.
(D) Water under positive pressure.
The function of item "7" shown in the illustration is to . Illustration GS-0153
(A) support the tank access panel

(B) direct the flow of the oily-water mixture against the coalescer bed
(C) prevent separated oil from mixing with the incoming bilge water
(D) allow the oil accumulated to exit the device, while remaining separated from the liquid
Referring to the illustrated motorship fresh water cooling system drawing, which cooling system has
cooling water passing through passages within components that are continuously undergoing motion?
Illustration MO-0212
(A) The main engine piston cooling water system.

(B) The SSDG cooling water systems.
(C) The main engine injector cooling water system.
(D) The main engine jacket water cooling system.
What is the pressure and condition of the refrigerant entering the receiver of a refrigeration system?
(A) superheated high-pressure vapor

(B) subcooled high-pressure liquid
(C) superheated low-pressure vapor
(D) subcooled low-pressure liquid
In the presence of an open flame or hot surfaces, chlorinated fluorocarbon refrigerants decompose and
form what chemical substance?
(A) phosgene gas

(B) petroleum crystals
(C) water vapor
(D) carbon monoxide
9/8/2022 Page 4 of 26
DDE – 1000/4000 HP
Illustrations: 13
While in dry-dock, what means are provided for completely draining the double bottom tanks in
preparation for inspection?
(A) Stripping eductor connections.

(B) Sounding tubes.
(C) Gasketed and bolted manholes.
(D) Docking plugs.
In general, the thermal bulb for a thermal expansion valve used in a reciprocating air conditioning
system is usually charged with what substance?
(A) mercuric sulfate

(B) distilled water
(C) bees wax
(D) the same refrigerant as the system
In an air conditioning system set up as shown in the illustration, as the room humidistat initiates the
lowering of the humidity of the conditioned supply air to a space, the actual process is accomplished by
what means? Illustration RA-0009
(A) lowering the cooling coil temperature and raising the reheater temperature
(B) raising both the cooling coil temperature and the reheater temperature
(C) raising the cooling coil temperature and lowering the reheater temperature
(D) lowering both the cooling coil temperature and the reheater temperature
The carbon seal ring of a refrigeration compressor crankshaft mechanical seal is held in position
against the stationary ring face by using what device?
(A) snap ring

(B) thrust washer
(C) spring
(D) woodruff key
Which of the following refrigerants is normally classified as a low-pressure refrigerant based on a

relatively high boiling point?
(A) HCFC-22
(B) HCFC-123
(C) HFC-23
(D) HFC-134A
9/8/2022 Page 5 of 26
DDE – 1000/4000 HP
Illustrations: 13
To prevent motor overload during start-up of a centrifugal refrigeration system, what is true
concerning the compressor suction gas variable inlet guide vanes?
(A) closed until the motor is connected across the line at full voltage and current drawn is below full
load current
(B) closed until the motor is connected across the line at full voltage and current drawn is up to full
load current
(C) opened until the motor is connected across the line at full voltage and current drawn is up to full
load current
(D) opened until the motor is connected across the line at full voltage and current drawn is below full
load current
In a refrigeration system, the bulb for the thermal expansion valve is always located where?
(A) in the middle of the evaporator coils

(B) at the evaporator coil inlet
(C) at the evaporator coil outlet
(D) at the beginning of the bottom row of the evaporator coils
Technicians servicing small refrigeration appliances can employ what type of recovery equipment?
(A) passive only

(B) active only
(C) either active or passive
(D) there is no need to recover the refrigerant
Which of the valves listed is normally closed when charging the refrigeration system through the high
side?
(A) Liquid line king valve

(B) Dehydrator inlet valve
(C) Thermal expansion valve
(D) Suction line valve
9/8/2022 Page 6 of 26
DDE – 1000/4000 HP
Illustrations: 13
Which of the devices listed is used to maintain a snug interface between the rotating and stationary seal
members shown in the illustration? Illustration GS-0071
(A) bellows
(B) spring
(C) notch and keyway
(D) seal retaining ring
Which characteristic or condition will have the greatest effect on increasing a hydraulic oil's
viscosity?
(A) Pour point

(B) Pressure
(C) Vacuum
(D) Cloud point
Both the direction of flow and fluid flow rate of a variable displacement radial piston pump are
determined by the relative positions of the .
(A) pump shaft and central valve

(B) floating ring and cylinder body
(C) floating ring and pump shaft
(D) pump shaft and horizontal ports
Which of the listed components of a hydraulic system would enable the pump to be temporarily shut
down, and yet still provide an instantaneous source of hydraulic force?
(A) Modulator
(B) Accumulator
(C) Pressure compensator valve
(D) Sump actuator
In a series circuit, what is the applied voltage (or sum of the applied voltages) equal to?
(A) the total resistance divided by the total current

(B) the sum of the individual currents multiplied by the number of resistors
(C) the total current divided by the total resistance
(D) the sum of the individual voltage drops
9/8/2022 Page 7 of 26
DDE – 1000/4000 HP
Illustrations: 13
Which statement is true concerning the total power consumed in a parallel circuit?
(A) The total power is always less than the power consumed by the smallest load.
(B) The total power is never more than the power consumed by the largest load.
(C) The total power is equal to the sum of the powers consumed by each individual load.
(D) The total power is the sum of the powers consumed by each load (resistor) divided by the
number of loads.
When configuring a digital multimeter as an ohmmeter, what will MOST likely be displayed on the
screen when the test leads are shorted together?
(A) A reading of "OL" ohms will be displayed.

(B) A reading of residual test lead and internal resistance will be displayed (typically .2 to .5
ohms).
(C) A reading of 0 ohms will be displayed.
(D) B or C could be correct depending upon the digital multimeter.
When a battery-operated megohmmeter (insulation tester) is used to perform a dielectric absorption test,
the resistance is measured and recorded from each conductor to ground each minute for 10 consecutive
minutes. What condition accounts for a gradual rise in resistance each successive minute?
(A) The insulation has direct continuity with ground.

(B) The insulation is contaminated with moisture.
(C) The insulation is cracked and otherwise deteriorated.
(D) The insulation is in good condition.
As the electrolyte level in the cells of a lead-acid battery evaporates over time, what will tend to
happen to the specific gravity of the electrolyte in the cells as the level drops due to evaporation?
(A) The specific gravity of the electrolyte will increase as only the water will evaporate from the
electrolyte solution.
(B) The specific gravity of the electrolyte will remain unchanged as both the water and sulfuric
acid will evaporate from the electrolyte solution.
(C) The specific gravity of the electrolyte will decrease as only the sulfuric acid will evaporate
from the electrolyte solution.
(D) Although the specific gravity will change due to evaporation, there is no predictable tendency
either way.
9/8/2022 Page 8 of 26
DDE – 1000/4000 HP
Illustrations: 13
As shown in the illustrated diagnostic setup for locating a shorted field coil of a ten-pole synchronous
motor, if 240 VAC/60 Hz is applied across the brushes, what would be the individual voltage drops
measured across each field coil assuming that none of the field coils are shorted? Illustration EL- 0202
(A) 6 VAC
(B) 12 VAC
(C) 24 VAC
(D) 48 VAC
As shown in figure "B" of the typical ground fault relay shown in the illustration, what statement
concerning the leakage current setting adjustment is true? Illustration EL-0223
(A) Setting the leakage current for too high a value may increase the likelihood of nuisance trips
and setting the leakage current for too low a value may result in incidental damage due to a ground
fault.
(B) Setting the leakage current for too high or too low a value may result in incidental damage
due to a ground fault.
(C) Setting the leakage current for too low a value may increase the likelihood of nuisance trips
and setting the leakage current for too high a value may result in incidental damage due to a
ground fault.
(D) Setting the leakage current for too high or too low a value may increase the likelihood of
nuisance trips.
If a digital multimeter is set up as shown in figures "A" and "B" of the illustration, what is the status of the
silicon diode if the display reads 5 megohms when configured as in figure "A" and the display reads
infinite (OL) megohms when configured as in figure "B"? Illustration EL-0211
(A) the diode is intermittently open

(B) the diode is functioning properly
(C) the diode is shorted
(D) the diode is open
What is the ampere-hour rating of a lead-acid battery rated for a 20 hour capacity that can deliver 10
amperes continuously for 20 hours without dropping below 90% of its rated terminal voltage?
o (A) 20
o (B) 40
(C) 200
o (D) 400
9/8/2022 Page 9 of 26
DDE – 1000/4000 HP
Illustrations: 13
Which of the illustrated motors has an open, drip-proof (ODP) motor enclosure? Illustration EL-0001
(A) A
(B) B
(C) C
(D) D
What is the functional purpose of a generic electromagnetic relay?
(A) remotely open and/or close contacts by the presence or absence of a permanent electrostatic
field
(B) remotely open and/or close contacts by the presence or absence of a permanent magnetic
field
(C) remotely open and/or close contacts by the presence or absence of voltage across a
capacitor
(D) remotely open and/or close contacts by the action or absence of current flowing through a coil
As shown in the illustrated harmonic analysis diagram, which figure represents the fundamental (or first
harmonic)? Illustration EL-0163
(A) A
(B) B
(C) C
(D) D
Ships requiring extremely rapid maneuvering response using propeller shaft speed and direction as the
sole means of controlling propeller thrust are most likely to use what type of drive system?
(A) Gas turbine geared drive

(B) Steam turbine geared drive
(C) Diesel-electric drive
(D) Direct or geared diesel drive
9/8/2022 Page 10 of 26
DDE – 1000/4000 HP
Illustrations: 13
Diesel-generators #1 and #2 are operating in parallel with each machine operating at half-capacity.
Diesel-generator #1 suddenly trips out mechanically due to low lube oil pressure. The reverse power
relay functions properly and trips generator #1 electrically off the board. In the absence of an automated
power management system, which of the following actions should you carry out FIRST?
(A) Secure alarms, reset reverse power relay, and restart #1 engine.
(B) Ascertain cause of the low lube oil pressure.
(C) Start the emergency generator.
(D) Strip the board of all nonvital circuits.
A common type of molded case circuit breaker has both thermal and magnetic trip elements. If a branch
circuit breaker has only thermal or magnetic trip elements (but not both), it is common to use multiple
series-connected protective devices to provide both short-circuit and overload protection. If a motor
branch circuit is protected with both a thermal trip-type circuit breaker and fuses, what is the protective
purpose of the fuses used in this arrangement?
(A) short duration surge protection

(B) short-circuit protection
(C) sustained overload protection
(D) time-delay protection
The arc resulting from the tripping of a circuit breaker is prevented from damaging the contacts. How is
this done?
(A) instantaneous magnetic trip for overload currents

(B) extinguishing the arc by means of an arc chute
(C) an inverse timed thermal trip for short circuit currents
(D) designing the contacts to open slowly
A bearing temperature monitoring system such as that used for measuring selected propulsion plant
bearings uses what technology?
(A) self-powered thermocouples (TC)

(B) self-powered resistance temperature detectors (RTD)
(C) externally powered thermocouples (TC)
(D) externally powered resistance temperature detectors (RTD)
9/8/2022 Page 11 of 26
DDE – 1000/4000 HP
Illustrations: 13
The counterbalance valve (5) in the winch circuit shown in the illustration . Illustration GS-
0161
(A) aligns the pump's discharge to the winch's hydraulic motor

(B) regulates the amount of oil to the brake release cylinder
(C) helps prevent slung loads from dropping prematurely
(D) prevents over-travel of the winch when retrieving
In accordance with 33 CFR Subchapter O (Pollution), which type of Marine Sanitation Device (MSD) is
used solely for the storage of sewage and flush water at ambient air pressure and temperature?
(A) Type I
(B) Type II
(C) Type III
(D) Type IV
The rudder torque capacity of the four ram steering gear illustrated, is rated at 44,210,000 inch- pounds
with one power unit in operation. If the four ram system was able to be operated as a two ram system
with both power units on line, what would be the available torque? Illustration GS-0067
(A) 11,052,500 inch-pounds

(B) 22,105,000 inch-pounds
(C) 44,210,000 inch-pounds
(D) 88,420,000 inch-pounds
For a pneumatic transmission system for instrumentation purposes, if a pneumatic pressure indicator has
a calibrated scale of 0 to 1000 psig, what would be the actual measured pressure if the transmitted
pneumatic signal pressure to the indicator is 9 psig, assuming the industry standard of 3 to 15 psig is
used for instrument air?
(A) 300 psig

(B) 500 psig
(C) 600 psig
(D) 750 psig
9/8/2022 Page 12 of 26
DDE – 1000/4000 HP
Illustrations: 13
The device shown in the illustration is commonly known as a/an . Illustration GS-0071
(A) mechanical seal

(B) soft-packing seal
(C) spring seal
(D) quad seal
Which of the following statements is true concerning the gauge labeled "A" of the illustrated gauge
manifold set? Illustration RA-0001
(A) The gauge labeled "A" is a compound gauge and is usually color-coded red.
(B) The gauge labeled "A" is a standard pressure gauge and is usually color-coded blue.
(C) The gauge labeled "A" is a standard pressure gauge and is usually color-coded red.
(D) The gauge labeled "A" is a compound gauge and is usually color-coded blue.
Which of the listed numeric values represents the smallest size drill?
(A) 0
(B) 1
(C) 60
(D) 80
Which of the following bilge pumping applications would most likely use a non-automated centrifugal
pump under manual supervision?
(A) Dry cargo-hold bilges

(B) Engine room bilges
(C) Machinery space bilges
(D) Shaft alley bilges
9/8/2022 Page 13 of 26
EL-0001
Adapted for testing purposes only from MAZUR, Troubleshooting

Electric Motors, Fourth Edition
Copyright © 2010 by American Technical Publishers, Inc.
10/5/2018 Further reproduction prohibited without permission Page 14 of
26 Q634 General
Subjects
EL-0095
Adapted for testing purposes only from HUNT, Modern Marine Engineer’s Manual, Volume II, 3 rd Edition
Copyright © 2002 by Cornell Maritime Press, Inc.
10/9/2018 Further reproduction prohibited without permission Page 15 of
26 Q634 General
Subjects
EL-0163
Adapted for testing purposes only from HALL, Practical Marine Electrical Knowledge, 3 rd Edition
Copyright © 2014 by Dennis T. Hall
Further reproduction prohibited without permission
10/10/2018
Page 16 of 26
EL-0202
Adapted for testing purposes only from HUBERT, Operating, Testing and Preventive
Maintenance of Electrical Power Apparatus
Copyright © 2003 Pearson Education
10/10/2018
Page 17 of 26
EL-0211
Adapted for testing purposes only

10/10/2018
Page 18 of 26
EL-0223
Figure A: Adapted for testing purposes only from

MILLER, Industrial Electricity and Motor Controls
Copyright © 2008 by The McGraw-Hill Companies, Inc.
Page 19 of 26
10/11/2018
GS-0067
Adapted for testing purposes only from SOUCHOTTE, Marine Auxiliary Machinery
Copyright © 1975 by Butterworth & Co. (Publishers) Ltd.
9/24/2018 Page 20 of
26 Q634 General
Subjects
GS-0071
Adapted for testing purposes only from STUTMAN, Applied Marine Hydraulics
Copyright © 1988 by Cornell Maritime Press
9/24/2018 Page 21 of
26 Q634 General
Subjects
GS-0153
Adapted for testing purposes only from Operator, Unit and Direct Support Maintenance Manual
Including Repair Parts and Special Tools List for Oil Water Separator
9/27/2018 TM 55-1925-285-13 & P
Page 22 of 26
GS-0161
Adapted for testing purposes only from STUTMAN, Applied Marine Hydraulics
Copyright © 1988 by Cornell Maritime Press, Inc.
9/27/2018 Further reproduction prohibited without permission
Page 23 of 26
MO-0212
Adapted for testing purposes only from HUNT, Modern Marine Engineer's Manual, Vol. II, 3rd edition
Copyright © 2002 by the Cornell Maritime Press
Page 24 of 26
10/24/2018
RA-0001
Adapted for testing purposes only from ALTHOUSE, Modern

Refrigeration and Air Conditioning
Copyright © 1992 by The Goodheart-Willcox Company, Inc.
9/17/2018 Page 25 of 26
RA-0009
Adapted for testing purposes only from HARRINGTON, Marine Engineering

Copyright © 1992 by The Society of Naval Architects and Marine Engineers
9/17/2018 Page 26 of 26

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National Maritime Center

Keep ’em Safe, Keep ’em Sailing

U.S.C.G. Merchant Marine Exam

Q634 General Subjects

Choose the best answer to the following Multiple Choice Questions:

Over pressurization of an air compressor intercooler is prevented by which of the following?

(A) Aftercooler relief valve.

(A) Differential pressure sensor

(A) Water under negative pressure.

The function of item "7" shown in the illustration is to . Illustration GS-0153

(A) support the tank access panel

(A) The main engine piston cooling water system.

(A) superheated high-pressure vapor

(A) phosgene gas

(A) Stripping eductor connections.

(A) mercuric sulfate

(A) snap ring

Which of the following refrigerants is normally classified as a low-pressure refrigerant based on a

(A) in the middle of the evaporator coils

(A) passive only

(A) Liquid line king valve

(A) Pour point

(A) pump shaft and central valve

(A) the total resistance divided by the total current

(A) A reading of "OL" ohms will be displayed.

(A) The insulation has direct continuity with ground.

(A) the diode is intermittently open

What is the functional purpose of a generic electromagnetic relay?

(A) Gas turbine geared drive

(A) short duration surge protection

(A) instantaneous magnetic trip for overload currents

(A) self-powered thermocouples (TC)

(A) aligns the pump's discharge to the winch's hydraulic motor

(A) 11,052,500 inch-pounds

(A) 300 psig

(A) mechanical seal

(A) Dry cargo-hold bilges

Adapted for testing purposes only from MAZUR, Troubleshooting

Adapted for testing purposes only

Figure A: Adapted for testing purposes only from

Adapted for testing purposes only from ALTHOUSE, Modern

Adapted for testing purposes only from HARRINGTON, Marine Engineering

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