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Plot No. S-101, ‘S’ Block, M.I.D.C.

Bhosari,
Pune – 411 026 Maharashtra (India) Tel: +91-20-40717301
Email: info@dynomerk.in | Website: www.dynomerk.co.in

Quotation
To, Quotation No. Quotation Rev No.
Maheshwaree Mining Pvt Ltd, DMC/Maheshwaree/23.03.ECD.648/648 02
Kolkata. Enquiry No. Quotation Date.
648 13.06.2023
Kind Attn: Customer Email Id. Customer Phone No.
Mr. Karthick Aju
Karthick.aju@maheshwaree.com +91 98940 74789

Sub: Budgetary Offer for Engine Test Bed for load testing of servicing engines

Dear Sir,

This refers to your enquiry for Engine Test Bed for load testing of servicing engines.

Please find our Budgetary offer for the same.


Our offer comprises of:
Annexure I: Scope of Supply
Annexure II: Prices
Annexure III: Terms & Conditions

We trust that our offer is in line with your requirements.

Thanking you and assuring you of our best services at all times.

For Dynomerk Controls,

Rajesh Vaidya
Marketing Dept.
Mb. +91 99701 96143

Manufacturers of Engine & Vehicle Testing Dynamometers, Automotive component


Test Rigs, Data Acquisition & Control Software, Integration & Automation.
Page 1 of 9
Format No.: DMC/F/MKT/02/PNQ Rev No./Date:02/01.09.2022
Plot No. S-101, ‘S’ Block, M.I.D.C. Bhosari,
Pune – 411 026 Maharashtra (India) Tel: +91-20-40717301
Email: info@dynomerk.in | Website: www.dynomerk.co.in

Annexure I: Scope of Supply


1. Eddy Current Dynamometer (EC-700)
Eddy Current Dynamometer EC-700
Maximum Power : 700 kW @ 3000 – 5000 rpm
Maximum Speed : 5000 Rpm
Maximum Torque : 2200 Nm @ 500 to 3000 rpm
Direction of rotation : Bi Directional

Fig. Eddy Current Dynamometer Assembly for Representation only


Basic Electromechanical Unit comprises of:
- 60 Teeth Gear Wheel for RPM Measurement
- Mounting arrangement for Load Cell and Magnetic Pick-up.
- Temperature Sensors to monitor Loss Plate Temperature.
- Temperature Sensors to monitor bearing Temperature
- Pressure Switch to ensure cooling water supply pressure.
- Flow switch to ensure cooling water flow.
- Suitable Adapter Plates for Cardon Shaft Coupling.
- Calibration kit

The construction comprises a casing to house the field coil and the cooling chambers
(Stator assembly). A thin spooked steel rotor revolves in the casing. The stator assembly
is mounted on a cast-base-frame supported by trunnion bearings.
When the excitation current is passed through the coil, a magnetic-flux field is formed.
An equal and opposite magnetic field is induced in the heat exchanger wall facing the
rotor & this field is of a pulsating form corresponding to the frequency of the passing
rotor spokes. This changing field produces eddy currents in the field, thus causing
retarding action to be imposed on the rotor. The magnetic flux lines developed in the rotor

Manufacturers of Engine & Vehicle Testing Dynamometers, Automotive component


Test Rigs, Data Acquisition & Control Software, Integration & Automation.
Page 2 of 9
Format No.: DMC/F/MKT/02/PNQ Rev No./Date:02/01.09.2022
Plot No. S-101, ‘S’ Block, M.I.D.C. Bhosari,
Pune – 411 026 Maharashtra (India) Tel: +91-20-40717301
Email: info@dynomerk.in | Website: www.dynomerk.co.in

are parallel to the axis and therefore the thickness of the rotor can be kept to minimize,
resulting in a low moment of inertia.

The function of water being passed through the cooling chambers is for heat dissipation
only and it does not come in contact with the rotor assembly. Hence, control of load
depends entirely on the level of excitation, and therefore fluctuations on the stability of
load absorption are minimum as water is used for cooling purpose only.
The dynamometer is Bi-directional, Dry-gap Type. In a dry gap unit, the only resistance
to movement of the rotor is that of bearing friction and the small effect of wind age. With
zero excitation, an almost no-load condition can be achieved over the entire speed range.

Dynamometer Safety Features:

The Dynamometer is provided with following Safety Features:


A pressure switch to monitor inlet water pressure.
A flow switch to monitor cooling water flow.
Two temperature sensors on either sides of heat exchanger of the dynamometer to
constantly guard the temperature of the cooling chambers and prevent overheating which
might occur due to insufficient water supply.
Two temperature sensors on either side of bearing housing to monitor bearing
temperature.
Provision is made to mount precision load-cell to sense Torque and 60 teeth wheel with
magnetic pick-up to sense the speed of the dynamometer.
Dynamometer cooling water flow rate: 200 Ltr/min (minimum)
The dynamometer inlet water temperature should be below 40C. At 40C
temperature of inlet water, if the dynamometer is being used to absorb power at its full
capacity, the minimum water-flow rate required is 200 litres / minute when Dynamometer
is used at 85% of its absorption capacity.
Cooling Water Pressure required: 1.5 Kg/cm² to 2.5 Kg/cm². [working range]

Load cell: Qty – 1 No.


(HBM make ‘S’ type with IKO mountings and MS Connector)
Precision grade, universal type.
Load Cell HBM Make
Model no – HBM S40A-1000 kgs
Range: 0 – 1000 Kg
Grade/Type: Precision Grade, Universal Type
Accuracy: ± 0.25% fsd
Output: 3.0 mV/V
Excitation voltage: 10 V

Magnetic Pick-up: Qty – 1 No.


Reluctance type made of plated MS body with alnico magnet for sensing, provided with
a 3-pin MS connector. The Coil impedance is 200 ohms approximately. The Output is
TTL (Square wave pulse output) at a distance of 2 mm from the gear teeth.

Manufacturers of Engine & Vehicle Testing Dynamometers, Automotive component


Test Rigs, Data Acquisition & Control Software, Integration & Automation.
Page 3 of 9
Format No.: DMC/F/MKT/02/PNQ Rev No./Date:02/01.09.2022
Plot No. S-101, ‘S’ Block, M.I.D.C. Bhosari,
Pune – 411 026 Maharashtra (India) Tel: +91-20-40717301
Email: info@dynomerk.in | Website: www.dynomerk.co.in

Magnetic Filter With Raw Water Pressure Dials, Qty – 1 No.


The Eddy Current Dynamometer works on the principle of the Eddy Currents and thus
has a Magnetic Field in which the rotor rotates. As a result, even very minute magnetic
particles present in the cooling water are attracted and get accumulated in the cooling
chambers. We will provide filter of suitable water flow rate capacity.

2. Dynamometer Controller 3 mode with RPM indicator


Operating modes

INT: In internal mode, operating control mode is selected internally and PID works as
per selection of mode & demand.

EXT: In external mode, operating control mode selection is done through external device
such as software and controller runs in I=C mode. PID control is done through DDC.

‘I= C’ Mode (Constant Excitation Current Mode): The exciting current supplied by the
control unit is independent of Dyno speed or torque. This mode is called as open loop
mode.

‘N=C’ Mode (Constant speed Mode): To control the engine with constant speed this
mode is used. This is a close loop mode where Dyno RPM is used as feedback. A high
dynamic ratio is obtained using PID control.

‘T=C’ Mode (Constant Current Mode): To control the engine with constant torque this
mode is used. This is a close loop mode where Dyno torque is used as feedback. A high
dynamic ratio is obtained using PID control.

RPM Indicator

Display : 0 to 5000 RPM

Accuracy : ± 1 RPM

Output : 0 to 10 VDC & Pulse output

3. Torque Indicator
This unit is housed in a 2U Sub-rack assembly.
The unit will have following features
 Range : 0 – 2200 Nm
 Excitation voltage output : 10 VDC
 Feedback Output : 0 to 10 VDC
 Zero & Span setting facility on front with potentiometer

Manufacturers of Engine & Vehicle Testing Dynamometers, Automotive component


Test Rigs, Data Acquisition & Control Software, Integration & Automation.
Page 4 of 9
Format No.: DMC/F/MKT/02/PNQ Rev No./Date:02/01.09.2022
Plot No. S-101, ‘S’ Block, M.I.D.C. Bhosari,
Pune – 411 026 Maharashtra (India) Tel: +91-20-40717301
Email: info@dynomerk.in | Website: www.dynomerk.co.in

4. Data Acquisition System (Qty – 01 no)


Temperature Sensors
 Temperature Sensor – RTD – PT 100 (Nos –2)
 Temperature Sensor – Thermocouple (nos – 1)

Pressure Sensors (4 Channel each)


 Pressure Sensor (Nos: 3) (Make – Wika)

Panel for Pressure sensor mounting & Temperature sensors wiring


- This panel will accommodate the different terminal connections for the RTD
temperature sensors & Thermocouples.
- This will have the terminal connections and source adapters for pressure
transducers.
- All signal from Temperature sensors will be terminated inside panel and cables
from sensor panel will be connected to individual indicators on main Control panel

5. Temperature & Pressure Indicator


Temperature indicators
Temperature indicators for 2 RTD channels (Air intake & Coolant outlet) & 1
Thermocouple channel (Exhaust) will be supplied.
The indicators will accept signal from respective sensors and Display the parameter.
The indicator will have output from 0 to 10 VDC.

Pressure Indicators
Pressure Indicators for 3 channels (Air Intake, Lub oil & Fuel inlet) will be provided.
The indicators will have supply output voltage for pressure sensors & output of 0 to 10
VDC .

6. Universal Bed Plate


Universal Engine Mounting Test Bed
Universal Engine Mounting Test Bed for mounting different types of Engines. This Bed
provides X–Y–Z co-ordinates adjustment for matching centre–line of the Engine with
the Dynamometer.
It consists of
 A Cast Iron T- slotted bed of size 1250 x 2000 mm,
 2 Nos. of T-slotted steel rails,
 6 Nos. of Screw columns,
 6 Nos. of C.I. Hand-wheels for height adjustment,

Manufacturers of Engine & Vehicle Testing Dynamometers, Automotive component


Test Rigs, Data Acquisition & Control Software, Integration & Automation.
Page 5 of 9
Format No.: DMC/F/MKT/02/PNQ Rev No./Date:02/01.09.2022
Plot No. S-101, ‘S’ Block, M.I.D.C. Bhosari,
Pune – 411 026 Maharashtra (India) Tel: +91-20-40717301
Email: info@dynomerk.in | Website: www.dynomerk.co.in

 T-bolts and nuts & Spanner etc.

X axis (Rail Length) is 1900 mm.


Adjustment along Y axis possible is 100 mm to 725 mm w.r.t. centre.
Adjustment along Z axis possible is 500 mm to 700 mm w.r.t. bottom

Overall Dimension in mm ‘Y’ Adjust in mm ‘Z’ Adjust in mm


Sr. No
Length Width Max Min Max Min
1 2020 1250 725 100 700 500

Details of Universal Bed Plate for Engine Mtg

Fig. Universal Bed Plate for Engine Mounting

7. Control panel
Control panel will be provided to house Dynamomet4er Controller unit, Torque Indicator,
Temperature Indicators & Pressure Indicators.

8. Installation material (Qty – 1 no)


- Installation material required to complete the installation.
- This will include, cable trays, conduits, wiring, hardware, flats, support for
mechanical structures, flow pipes, fittings.
- Wiring will be done in such a way that interference and noise will be minimized.

Manufacturers of Engine & Vehicle Testing Dynamometers, Automotive component


Test Rigs, Data Acquisition & Control Software, Integration & Automation.
Page 6 of 9
Format No.: DMC/F/MKT/02/PNQ Rev No./Date:02/01.09.2022
Plot No. S-101, ‘S’ Block, M.I.D.C. Bhosari,
Pune – 411 026 Maharashtra (India) Tel: +91-20-40717301
Email: info@dynomerk.in | Website: www.dynomerk.co.in

9. System Engineering, Design & Integration (Qty – 1 no)


- We will erect the system at our works, all control panel wiring & interfacing of
different instruments mounted in panel will be done. The system will be offered to
your representative for pre dispatch inspection.

Note: Hot firing and testing of Engine is not considered during PDI

10. Project Management & Documentation (Qty – 1 no)


- Our Engineer as a team leader will handle the entire project. He will correspond
with your representative from time to time for progress & status of the project as
well as to discuss & resolve any issues raised during manufacturing process.

11. Packing, Forwarding & Transport (Qty – 1 no)


- Equipment will be packed in standard packaging material, wooden boxes for safe
transport.
- Transport of material from DMC factory upto your plant will be done.

12. Installation & Commissioning (Qty – 01 no)


- This includes installation & commissioning charges of all the work.
- Trails & Proving.
- Training will be provided to the user.

Inclusions:
 All the scope as mentioned above
 Transport upto your plant at Kolkata

Customer Scope –
 All Civil Work
 Unloading & shifting of equipment to site.
 Material handling equipments
 Electrical supply near Control panel
 Water supply arrangement and piping for Dyno & Magnetic Water filter
 Exhaust Piping
 Coolant, fuel, diesel, Compressed air supply etc Piping.
 Work Permits and related Documents

Manufacturers of Engine & Vehicle Testing Dynamometers, Automotive component


Test Rigs, Data Acquisition & Control Software, Integration & Automation.
Page 7 of 9
Format No.: DMC/F/MKT/02/PNQ Rev No./Date:02/01.09.2022
Plot No. S-101, ‘S’ Block, M.I.D.C. Bhosari,
Pune – 411 026 Maharashtra (India) Tel: +91-20-40717301
Email: info@dynomerk.in | Website: www.dynomerk.co.in

Annexure II: Prices

Sr. Description Qty Price Total


No Price
1 Eddy Current Dynamometer (EC-700) with Loadcell, 1 21,17,707 21,17,707
Magnetic Pickup & Accessories
2 3 Mode Dynamometer Controller with RPM Indicator 1 3,30,000 3,30,000
3 Torque Indicator 1 28,800 28,800
4 Data Acquisition System with sensors & panel 1 9,00,000 9,00,000
5 Temperature & Pressure indicators 6 21,600 1,29,600
6 Universal Test Bed 1 9,00,000 9,00,000
7 Control Panel 1 96,000 96,000
8 Installation Material 1 2,40,000 2,40,000
9 System Engineering, Design & Integration 1 3,54,000 3,54,000
10 Project Management & Documentation 1
11 Packing, Forwarding & Transportation 1
12 Installation & Commissioning 1 2,40,000 2,40,000
Total 53,36,107

Total Cost of the Project: One Crore Twenty-Nine Lacs Eighty-Nine thousand seven
hundred rupees only.

Manufacturers of Engine & Vehicle Testing Dynamometers, Automotive component


Test Rigs, Data Acquisition & Control Software, Integration & Automation.
Page 8 of 9
Format No.: DMC/F/MKT/02/PNQ Rev No./Date:02/01.09.2022
Plot No. S-101, ‘S’ Block, M.I.D.C. Bhosari,
Pune – 411 026 Maharashtra (India) Tel: +91-20-40717301
Email: info@dynomerk.in | Website: www.dynomerk.co.in

Annexure III: Terms & Conditions

01. Validity 30 days from the date of quotation.


02. Delivery 16 - 18 weeks from the time of receipt of technically &
commercially clear Purchase Order.
03. Payment 50 % of Basic Amt as Advance
40 % of Basic Amt + 100 % GST after Pre Dispatch
Inspection against Proforma Invoice
10 % against completion of I&C
04. Goods and Service Tax (GST) IGST @ 18% or as Extra as Applicable, at the time of
supply
05. P & F Included
06. HSN & SAC Code HSN Code – 90318000
SAC Code - 998732
07. Transportation Included
08. Transit Insurance N.A.
09. Registration Details GSTIN: 27AAAFD8448D1ZJ.
10. Warranty/ Guarantee Against manufacturing defects only for 12 months
from the date of commissioning or 13 months from the
date of delivery whichever is earlier. All bought out
items will have warranty from respective supplier as
per supplier’s warranty clause. Liability of Dynomerk
Controls is restricted to replacement of faulty parts
.Dynomerk Controls will not be liable for
consequential damages.

We trust that our offer is in line with your requirements.

Thanking you & assuring our best services

For Dynomerk Controls,

Rajesh Vaidya
Marketing Dept.
Mb. +91 99701 96143

Manufacturers of Engine & Vehicle Testing Dynamometers, Automotive component


Test Rigs, Data Acquisition & Control Software, Integration & Automation.
Page 9 of 9
Format No.: DMC/F/MKT/02/PNQ Rev No./Date:02/01.09.2022

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