E Rickshaw Bom

ITEM L1 L2 L3 L4 L5 L6 PART NUMBER DESCRIPTION QTY PART CATEGORY DRAWING
STATUS
137 1 15 2 0 0 0 10100219 PLASTIC ROOF 1 PART COMPLETED
149 1 20 0 0 0 0 10100225 WIND SHIELD 2 ASM BUY
165 1 21 1 2 0 0 10100371 SPRING SHACKLES ASM 1 ASM COMPLETED
170 1 21 2 1 0 0 10100530 U CLAMP WITH PLATE ASSY 1 ASM COMPLETED
242 1 23 1 0 0 0 10100240 RIM (3.75 X 12”) 3 PART COMPLETED
244 1 23 3 0 0 0 10100374 TYRE ( FRONT)(3.75 X 12'') AND TUBE 3 PART COMPLETED
293 1 30 1 0 0 0 10100380 HANDLE 1 PART COMPLETED
294 1 30 2 0 0 0 10100416 HANDLE GRIP ASSEMBLY 2 PART COMPLETED
296 1 30 2 2 0 0 10100418 THROTTLE 1 PART COMPLETED
325 1 36 0 0 0 0 10100386 TIE ROD ASM WITH BOLT 2 ASM BUY
338 1 40 0 0 0 0 10100397 LIGHT MOUNTING BRACKET PLATE ASM LH 1 ASM BUY
341 1 41 0 0 0 0 10100399 LIGHT MOUNTING BRACKET PLATE ASM RH 1 ASM BUY
347 1 45 0 0 0 0 10100400 MUDGUARD ASM 1 ASM BUY
351 1 47 0 0 0 0 10100404 BRAKE ROD ASM(FOR AXLE LEVER) 2 ASM BUY
374 1 51 0 0 0 0 10100406 BRAKE ROD ASM (MIDDLE LEVER) 1 ASM BUY
380 1 52 0 0 0 0 10100262 HAND BRAKE ASM(PARKING BRAKE) 1 ASM BUY
TYPE MANUFACTURING AND COST MATERIAL LABOUR COST STATUS
PROCUREMENT BOP/INHOUSE RAW MATERIAL COST
/NA PURCHASE
FRP ROOF PROCUREMENT BOP PENDING FOR PAYMENT
WELDED FRAME PROCUREMENT BOP PENDING FOR PAYMENT
PROCUREMENT BOP PENDING
PROCUREMENT BOP PENDING FOR PAYMENT
PROCUREMENT BOP UNDER PROCESS
MANUFACTURING MANUFACTURING BOP UNDER PROCESS
MANUFACTURING PROCUREMENT BOP Pending
MANUFACTURING PROCUREMENT BOP Pending
SHEET METAL PROCUREMENT BOP Pending
ROD PROCUREMENT BOP UNDER PROCESS
ROD PROCUREMENT BOP UNDER PROCESS
LEVER PROCUREMENT BOP Pending
Vendor Name
KIRPAL AUTO
KIRPAL AUTO
KOYO INDUSTRIES
PURCHASE FROM MARKET
DYNAMIC MACHINE & TOOL
DYNAMIC MACHINE TOOLS

MARCKET PURCHASE
MARCKET PURCHASE
MARCKET PURCHASE
MARCKET PURCHASE
ITEM PART NUMBER DESCRIPTION QTY
10100101 CHASSIS FRAME 1

10100540 AXLE Assembly 1
10100375/381 FRONT SHOCKER LH/RH SET 1
10100349 T SET, ASSY 1
Class A Part 10100429 FRONT BRAKE DRUM ASM 1
10100425 SHOCK ABSORBER REAR SET 1
10100361 LEAF SPRING ASM 2
10100240 Wheel Rim 3
10100374 TYRE (Indiamart Price) 3
10180100 ELECTRIC MOTOR BLDC 1KW (Indiamart price) 1

10100482 MOTOR CONTROLLER (CY GOLD) 1
10100491 DC CONVERTOR 48V TO 12 V 1
10100489 RELAY 3 PIN 1
Electrical 10100485 MCB (CY GOLD) 1
10100487 CONNECTOR 5 WAY PIN 1
10100488 Charging Socket SH50 1
10100483 BATTERY 1
10100484 BATTRY CHARGER 1
10100380 HANDLE 1
10100416 THROTTLE HANDLE GRIP ASSEMBLY SET LH/RH 1
10100397/399 FRONT SHOCKER COVER (LIGHT MTG. BKT) SET LH/RH 1
10100121 NECK PIPE 1
10100473 BRAKE WIRE FRONT 1
10100400 MUDGUARD ASM 1
10100219 PLASTIC ROOF 1
10100291 BRAKE PEDAL ASM (CY Gold) 1
10100404 BRAKE ROD ASM 900 mm Rear (CY Gold) 2
10100406 BRAKE ROD ASM 700 mm Front (CY Gold) 1
Class B Part
10100386 TIE ROD ASM WITH BOLT (CY Gold) 2
10100232 U BOLT WITH NUT 4
10100233 LEAF SPRING SUPPORT PLATE WITH SHOCKER STUD 2
10100371 SPRING SHACKLES ASM 2
10100262 HAND BRAKE ASM (CY Gold) 1
10100493 SIDE MIRROR 2
10100494 FRONT CENTER MIRROR 1
ALL CUSHION SET 1
10100501 GRAB HANDLE 4
10100470 NUMBER PLATE BACK 1
10100403 Set of Wiring Harness 1

10100570 Rear Brake Switch 1
Electrical
Equipments
10100561 Flasher 12v with Beep 1
10100562 Cabin Light LED 1
10100563 Speedometer 1
Electrical
10100564 Combination Switch Passing LR Set 1
Equipments
10100394 FRONT HEAD LIGHT 1
10100541 LIGHT, LICENCE 1
10100490 HORN 1
10100461 INDICATOR FRONT 2
10100495 INDICATOR BACK 2
10100505 TAPERED ROLLER BEARING - 30205 - ARB 2

10180107 ROLLER BEARING (6203 2RS) - ARB 1
10180108 ROLLER BEARING (6201 2RS) - ARB 1
10100513 WASHER ID 7mm 6
10100512 FLANGE BOLT M6X35 6
10100514 M6 LOCK NUT 6
10100459 M8X25 FLANGE BOLT 4
16287234 M8 X 25 Flange Bolt 6
10100274 M8 Flange Nut 6
10100274 M8 FLANGE NUT 2
10100459 M8X25 FLANGE BOLT 4
Hardware 10100284 M12 LOCK NUT 2
Items 10100456 WASHER ID 13 FOR SHOCK ABSORBER REAR 2
10100389 COLLAR PIN 4
10100507 SPLIT PIN(3.2X32) 4
10100463 M8X20FLANGE BOLT FOR HEAD LIGHT 2
10100512 FLANGE BOLT M6X35 4
10100514 M6 LOCK NUT 4
10100419 FRONT AXLE ROD WITH LOCK NUT (M14) 1
10100389 COLLAR PIN 4
10100507 SPLIT PIN(3.2X32) 4
10100507 SPLIT PIN(3.2X32) 3
10100434 HEX BOLT M12X90 2
10100284 M12 LOCK NUT 2
10100481 SPEAKER 2
10100477 FLOOR MAT RUBBER SET 1
Accessories 10100480 CARBON CYLINDER WITH HOLDER 1
10100474 MUDFLAP 3
10100478 BOTTLE HOLDER PLASTIC 1
BOP PART/ PART MANUFACTURING AND
PART CATEGORY STATUS
INHOUSE TYPE PROCUREMENT
ASM BOP Welded frame MFG COMPLETED
ASM Inhouse MFG COMPLETED
PART BOP Propiratory PROCUREMENT COMPLETED
ASM BOP MACHINING PROCUREMENT COMPLETED
ASM BOP Propiratory PROCUREMENT COMPLETED
ASM BOP Propiratory PROCUREMENT COMPLETED
PART BOP Propiratory PROCUREMENT Pending
ASM Inhouse ELECTRICAL PROCUREMENT Pending

PART BUY ELECTRICAL PROCUREMENT Pending
PART BOP ELECTRICAL PROCUREMENT COMPLETED
PART BOP ELECTRICAL PROCUREMENT Pending
Part BOP ELECTRICAL PROCUREMENT COMPLETED
PART Inhouse ELECTRICAL MFG COMPLETED
PART BOP Sheet metal PROCUREMENT Pending

ASM BOP Sheet metal PROCUREMENT Pending
ASM BOP Sheet metal MFG COMPLETED
PART BOP Sheet metal MFG Pending
ASM BOP Sheet metal MFG Pending
ASM BOP Propiratory PROCUREMENT Pending

PART BOP HARDWARE PROCUREMENT Pending


RATE COST SUPPLIER
22597 22597 BALAJI ENGINEERING

3000 3000
2000 2000 DIVYA ENTERPRISE
650 650 SIDDHARTH BRAKES PVT. LTD.
320 320 DIVYA ENTERPRISE
380 760 AUTOPIN
305 915 KOYO WHEEL RIMS
600 1800
2500 2500
2000 2000
375 375 Autowires
35 35 Autowires
100 100
50 50
95 95 Autowires
0
0 AXIOM EV PRODUCTS
150 150
150 150
150 150
90 90 SUPRAJIT ENGINEERING LTD.
150 150
1000 1000 SURYA INTERNATIONAL
120 120 DYNAMIC MACHINE TOOLS
14 56
30 60
35 70
200 200
52 104 LUMAX AUTO TECHNOLOGIES
35 35
0
20 80 Autowires
0
1191 1191 Autowires

20 20 Autowires
45 45 Autowires
38 38 Autowires
480 480 Autowires
255 255 Autowires
122 244 T Set

44 44
Motor
35 35
1 6
4 24 Roof
4 24
5 20 Mudguard
5 30
Mud Flap
5 30
5 10
Hand Brake
5 20
6 12
2 4
Rear shocker
8 32
5 20
5 10 Head light
5 20
Horn
4 16
35 35 Front wheel
8 32
Tie Rod
5 20
5 15 Brake Rod
6 12 Leaf spring front
6 12 mtg.
200 400
400 400
70 70
20 60
30 30
TOTAL COST 45887

BOP
Sl. No. Part No. Part Description Qty. Rate Cost
1 10100505 TAPERED ROLLER BEARING - (30205) 2 122 244
2 10100340 ROLLER BEARING(30X55X13) - (6006-2Z) 2 94 188
3 10100341 ROLLER BEARING 12X32X10 - (6201-RS) 3 35 105
4 10100309 ROLLER BEARING 25x52x15 - (6205 2RS) 2 83 166
5 10180107 ROLLER BEARING - (6203 2RS) 1 44 44
6 10180108 ROLLER BEARING - (6201 2RS) 1 35 35
Aggregate
T-SET HANDLE
AXLE
MOTOR
Sl. No. Part No. Part Description LPS Bossard Ref. Article No.
1 16287234 M8 X 25 Flange Bolt Steel 3092706
2 10100310 M8 x 20 Hex Bolt 1379542
3 10100515 M6 X 35 Flange Bolt 3092383
4 M6 X 30 Allen Bolt 1000667
5 10100434 M12 X 90 Hex Bolt 1044443

(Partial Thread)
6 10100274 M8 Flange Nut 3092377
7 10100334 Castle Nut M20 1094467
8 10100284 M12 Nylock Nut 1055577
9 10100514 M6 Nylock Nut 1444921
10 10100456 Flat Washer ID 13 mm 1077775

11 10100513 Flat Washer ID 7mm 1991078
12 SPRING WASHER ID 21 mm 8018758
13 10100507 Split Pin (3.2X32) 1363972

Material Class Passivation Standard Ref. Photos
Steel 8.8 zinc plated blue DIN 6921, EN 1665
Steel 8.8 zinc plated blue DIN 933, ISO 4017
Steel 8.8 zinc plated blue DIN 6921, EN 1665
Steel 8.8 Black DIN 912, ISO 4762
Steel 8.8 black DIN 933, ISO 4017
Steel 8 zinc plated blue DIN 6923, EN1661
Steel 8 zinc plated blue DIN 935
Steel 200 HV Plain DIN 125A, ISO 7089

Steel 200 HV Plain DIN 125A, ISO 7089
Spring steel 44-50 HRC Black NFE 25-515 W
Steel NA zinc plated blue DIN 94, ISO 1234

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ITEM L1 L2 L3 L4 L5 L6 PART NUMBER DESCRIPTION QTY PART CATEGORY DRAWING

DYNAMIC MACHINE TOOLS

10100101 CHASSIS FRAME 1

10180100 ELECTRIC MOTOR BLDC 1KW (Indiamart price) 1

10100403 Set of Wiring Harness 1

10100505 TAPERED ROLLER BEARING - 30205 - ARB 2

ASM Inhouse ELECTRICAL PROCUREMENT Pending

PART BOP Sheet metal PROCUREMENT Pending

Part BOP ELECTRICAL PROCUREMENT COMPLETED

PART BOP HARDWARE PROCUREMENT Pending

PART BOP ELECTRICAL PROCUREMENT Pending

22597 22597 BALAJI ENGINEERING

1191 1191 Autowires

122 244 T Set

TOTAL COST 45887

1 16287234 M8 X 25 Flange Bolt Steel 3092706

2 10100310 M8 x 20 Hex Bolt 1379542

3 10100515 M6 X 35 Flange Bolt 3092383

4 M6 X 30 Allen Bolt 1000667

5 10100434 M12 X 90 Hex Bolt 1044443

6 10100274 M8 Flange Nut 3092377

7 10100334 Castle Nut M20 1094467

8 10100284 M12 Nylock Nut 1055577

9 10100514 M6 Nylock Nut 1444921

10 10100456 Flat Washer ID 13 mm 1077775

12 SPRING WASHER ID 21 mm 8018758

13 10100507 Split Pin (3.2X32) 1363972

Steel 8.8 zinc plated blue DIN 6921, EN 1665

Steel 8.8 zinc plated blue DIN 933, ISO 4017

Steel 8.8 zinc plated blue DIN 6921, EN 1665

Steel 8.8 Black DIN 912, ISO 4762

Steel 8.8 black DIN 933, ISO 4017

Steel 8 zinc plated blue DIN 6923, EN1661

Steel 8 zinc plated blue DIN 935

Steel 6 zinc plated blue DIN 985

Steel 6 zinc plated blue DIN 985

Steel 200 HV Plain DIN 125A, ISO 7089

Spring steel 44-50 HRC Black NFE 25-515 W

Steel NA zinc plated blue DIN 94, ISO 1234

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