Professional Documents
Culture Documents
Reformaplus User Manual
Reformaplus User Manual
en-GB
Framed formwork
ReForma Standard plus
User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten
2 999814602 - 08/2021
User Information Framed formwork ReForma Standard plus
Contents
4 Introduction
4 Elementary safety warnings
7 Services
8 Framed formwork ReForma Standard plus
9 Areas of use
10 Wall formwork
11 Instructions for assembly and use (Method
statement)
14 ReForma SP panel in detail
16 Panel sizes
18 Inter-panel connections
19 Bracing the panels
20 Vertical stacking of panels
28 Tie rod system
30 Length adjustment using closures
33 90 degree corners
36 Inter-panel connections for increased tensile
loads
38 Acute & obtuse-angled corners
41 Shaft formwork / stripping aid
44 Stop-end formwork
46 Connecting to existing walls
48 Plumbing accessories
51 Pouring platforms with single brackets
53 Opposing guard-rail
54 Lifting by crane
56 Transporting, stacking and storing
59 Column formwork
60 Design of column formwork
65 Foundation formwork
66 Tying the panels
68 Design of the foundation formwork
71 General
71 Using as downturned-beam formwork
72 Cleaning and care of your equipment
74 Fall-arrest systems on the structure
75 Article list
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Introduction User Information Framed formwork ReForma Standard plus
Introduction
Elementary safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This document can be used as general Instructions
ing with the Doka product or system that it describes. for Assembly and Use (Method Statement) or be
It contains information on the standard design for incorporated into site-specific Instructions for
setting up this system, and on correct, compliant uti- Assembly and Use (Method Statement).
lisation of the system. ▪ The graphics, animations and videos in this doc-
▪ All persons working with the product described ument or app sometimes depict partially assem-
herein must be familiar with the contents of this bled assemblies and may require additional
booklet and with all the safety instructions it contains. safety equipment and/or measures to comply
▪ Persons who are incapable of reading and under- with safety regulations.
standing this booklet, or who can do so only with dif- The customer must ensure all applicable regulations
ficulty, must be instructed and trained by the cus- are complied with, even if they are not shown or
tomer. implied in the graphics, animations and videos pro-
▪ The customer is to ensure that the information mate- vided.
rials provided by Doka (e.g. User Information book- ▪ Individual sections contain further safety
lets, Instructions for Assembly and Use, Operating instructions and/or special warnings as applica-
Instruction manuals, plans etc.) are up to date and ble.
available to all users, and that they have been made
aware of them and have easy access to them at the
usage location. Planning
▪ In the relevant technical documentation and form-
work utilisation plans, Doka shows the workplace ▪ Provide safe workplaces for those using the form-
safety precautions that are necessary in order to use work (e.g. for when it is being erected/dismantled,
the Doka products safely in the usage situations modified or repositioned etc). It must be possible to
shown. get to and from these workplaces via safe access
In all cases, users are obliged to ensure compliance routes!
with national laws, standards and regulations ▪ If you are considering any deviation from the
throughout the entire project and to take appropriate details and instructions given in this booklet, or
additional or alternative workplace safety precau- any application which goes beyond those
tions where necessary. described in the booklet, then revised static cal-
culations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
▪ The customer is responsible for drawing up, docu- Regulations; industrial safety
menting, implementing and continually updating a
hazard assessment at every job-site. ▪ All laws, Standards, industrial safety regulations and
This booklet serves as the basis for the site-specific other safety rules applying to the utilisation of our
hazard assessment, and for the instructions given to products in the country and/or region in which you
users on how to prepare and utilise the system. It are operating must be observed at all times.
does not substitute for these, however.
▪ If a person or object falls against, or into, the side-
guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.
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User Information Framed formwork ReForma Standard plus Introduction
999814602 - 08/2021 5
Introduction User Information Framed formwork ReForma Standard plus
6 999814602 - 08/2021
User Information Framed formwork ReForma Standard plus Introduction
Services
Support in every stage of the project High performance, in all stages of the project
999814602 - 08/2021 7
Introduction User Information Framed formwork ReForma Standard plus
8 999814602 - 08/2021
User Information Framed formwork ReForma Standard plus Introduction
Areas of use
Wall formwork Foundation formwork
98146-233-01
Column formwork
999814602 - 08/2021 9
Wall formwork User Information Framed formwork ReForma Standard plus
Wall formwork
C
E
J F
A
D
I B
Section;
A ReForma SP panel in detail
B Inter-panel connections
C Vertical stacking of panels
D Tie rod system
E Length adjustment using closures
F 90 degree corners
G Acute and obtuse-angled corners
H Stop-end formwork
I Plumbing accessories
J Pouring platforms with single brackets
K Lifting by crane
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Pre-assembly
➤ Pre-assemble gang-forms 'flat on their backs' on an
assembly bench (see 'Inter-panel connections').
➤ With the gang-form still flat, mount panel struts to it
(see 'Plumbing accessories').
WARNING
There is not yet an opposing guard-rail on the
formwork!
Danger to life from fatal falls!
➤ Either use personal protective equipment to
protect against falls (e.g. safety harness)
or
Closing the formwork mount an opposing guard-rail to the gang-
form while this is still being pre-assembled in
➤ Attach the crane lifting tackle to the ReForma lifting a flat position.
hook (see the section headed 'Lifting by crane'). ➤ Detach the gang-form from the crane. The crew can
Max. load-bearing capacity: reach the slinging points by standing on a step stool.
Spread angle β up to 30°:
1500 kg / ReForma lifting hook
999814602 - 08/2021 11
Wall formwork User Information Framed formwork ReForma Standard plus
Pouring
NOTICE
➤ Do not exceed the maximum permissible
rate of placing.
➤ Work must be performed to the state of the
art and compliant with build-sequence plan-
ning, building code regulation
➤ Attach the the end-of-platform sideguards (see the 70.13330.2012 (current version of construc-
section headed 'Pouring platforms with single brack- tion standard and regulation 3.03.01-87,
ets'). Bearing and enclosing structures).
➤ Permitted fresh-concrete pressure: 90
kN/m2 (see the section headed 'ReForma
Erecting the opposing formwork: SP panel in detail')
➤ Concrete compaction with vibrator: 90
Once the reinforcement has been placed, the form- kN/m² (guaranteed surface class A3 in
work can be closed. accordance with building code regulation
➤ Mount the opposing guard-rail to the (laid-flat) gang- 70.13330.2012)
form of the opposing formwork (see the section
➤ Pour the concrete.
headed 'Opposing guard-rail').
➤ Make only moderate use of vibrators, carefully co-
➤ Spray the formwork sheet with release agent (see
ordinating the times and locations of vibrator use.
the section headed 'Cleaning and care of your equip-
ment').
➤ Lift the opposing formwork by crane to its next loca-
tion.
➤ Fit the form ties (see the section headed 'Tie rod sys-
tem').
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Stripping the formwork ➤ Where the gang-form has panel struts and a pouring
platform attached to it, first attach this gang-form to
the crane, and only then detach the floor anchorages
of the panel struts.
NOTICE
➤ Comply with the stipulated stripping times.
➤ Remove any loose items from the formwork and plat-
forms, or secure them firmly.
➤ Attach the gang-form of the opposing formwork to
the crane (wherever possible, operate the lifting
hook from the opposite pouring platform).
➤ Take out the form ties and undo the connectors to
the adjacent panels.
WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form away and to its next location.
If the gang-form is 'parked' prior to its next use, it
must have sufficient stability (see the section headed
'Plumbing accessories').
Gang-forms with only one panel strut must not be
'parked' upright, but placed face-down.
➤ Clean residual concrete off the formwork sheet (see
the section headed 'Cleaning and care of your equip-
ment').
999814602 - 08/2021 13
Wall formwork User Information Framed formwork ReForma Standard plus
D
A
B
98146-201-06
a ... 120 mm
A Frame profile
B Continuous hardware slot for inter-panel connectors
C ReForma SP sheet
D Silicone sealing strip
WARNING
➤ It is forbidden to climb on the cross-profiles.
90 kN/m2 fresh-concrete pressure acting on whole The cross-profiles are NOT a substitute for a
area to GOST 34329-2017 ladder.
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A B C
98146-202-01
98146-202-02 c
98146-201-07
B Lifting edge
98146-201-10
999814602 - 08/2021 15
Wall formwork User Information Framed formwork ReForma Standard plus
Panel sizes
ReForma SP panels
Panel size-grid in 10 cm increments. The heights
and widths of the Reforma SP panels together result in
an advantageous increment-grid that makes this form-
work highly flexible and economical.
▪ Easy planning and forming
▪ Height and width can be adjusted in 10 cm incre-
ments
▪ Very few closures needed
▪ Clear joint pattern
Only 2 form ties needed in the vertical.
▪ 10 widths of panel
▪ 3 heights of panel
▪ 3 extra-large panels
are all you need to form any layout.
Panel widths
98146-201-09
135 2)
120
100
90
75 1)
60 1)
55 1)
50 1)
40 1)
98146-201-01
30
1) Cross boreholes for corner configurations and stop-ends
2) Pay attention to the reduced fresh-concrete pressure, see the sec-
tion headed 'ReForma SP panel in detail'!
Panel heights
57.5
60.0 27.5
60.0
47.5
47.5
330
300
60.0 32.5
107.5
107.5
150
57.5
57.5
57.5
Dimensions in cm
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60.0 32.5
▪ stop-ends
▪ columns
150
57.5
Panel width
60.0 27.5
90
98146-201-04
47.5
60.0 32.5
45.0
57.5
150
60.0
17.5 40.0 17.5
37.5 37.5
75
57.5
45.0
57.5
60.0
30.0 45.0
57.5
60.0 27.5
45.0
47.5
330
60.0
60.0
60.0
107.5
47.5
47.5
330
300
90.0
90.0
107.5
107.5
57.5
60.0
57.5
45.0
45.0
Dimensions in cm
999814602 - 08/2021 17
Wall formwork User Information Framed formwork ReForma Standard plus
Inter-panel connections
with ReForma quick acting clamp
98146-203-04
800 g.
NOTICE
▪ Do not oil or grease wedged connections.
Do not position a quick-acting clamp over a
Panels standing upright: cross borehole (A) !
Panel height Number of clamps
1.50m 2
3.00m 3 A
3.30m 3
A
Panels on their sides:
98146-203-05
Note:
▪ For details regarding extra inter-panel connections
on outside corners and stop-ends (for increased ten-
sile loads) see the section headed 'Inter-panel con-
nections for increased tensile loads'.
▪ For details on the position of the ReForma quick act-
ing clamps needed in vertical stacking, see the sec-
tion headed 'Vertical stacking of panels'.
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a
A
98146-204-04
C
a ... 60 cm
b
98146-204-01
98146-211-06
b ... 30 cm
999814602 - 08/2021 19
Wall formwork User Information Framed formwork ReForma Standard plus
30
▪ Pouring
300
Permitted moment: 0.5 kNm
40-60
A B C D
300
98146-211-01
98146-211-04
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User Information Framed formwork ReForma Standard plus Wall formwork
Formwork height: 450 and 465 cm Formwork height: 520, 535, 540 and 555 cm
30
100-120
120-135
120-135
300
300
98146-212-06
135
135
300
300
98146-212-02
98146-212-08
120-135
300
98146-212-04
999814602 - 08/2021 21
Wall formwork User Information Framed formwork ReForma Standard plus
100-120
150
150
300
300
98146-212-01
98146-212-11
135
150
300
98146-212-09
and 540 cm
40-90
98146-212-12
150
300
98146-212-10
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User Information Framed formwork ReForma Standard plus Wall formwork
300
300
98146-212-03
999814602 - 08/2021 23
Wall formwork User Information Framed formwork ReForma Standard plus
30
Formwork height: 360 cm
120-135
30
330
330
98146-219-01
98146-220-02
Formwork height: 370, 380, 385 and 390 cm
Formwork height: 490, 500, 505, 510, 515, 520 525
40-60
and 540 cm
40-75
120-135
330
98146-219-02
330
Formwork height: 405, 420, 430, 450 and 465 cm
75-135
98146-220-03
330
98146-219-03
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User Information Framed formwork ReForma Standard plus Wall formwork
Formwork height: 540, 550, 555, 565, 570 and 585 Formwork height: 480 cm
cm
90-120
150
120-135
330
330 98146-220-01
30
98146-220-04
150
135
135
98146-220-08 330
330
98146-220-07
999814602 - 08/2021 25
Wall formwork User Information Framed formwork ReForma Standard plus
Formwork height: 520, 530, 535, 540 and 555 cm Formwork height: 600 and 615 cm
40-75
120-135
150
150
330
330
98146-220-09
300-330
330
330
98146-220-10
98146-220-06
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User Information Framed formwork ReForma Standard plus Wall formwork
2.40x3.30m
150
Formwork height: 270, 280, 290, 295, 300, 315, 330
and 340 cm
30-100
300-330
240
98146-221-04
98146-221-02
Formwork height: 600, 630 and 660 cm
300-330
240
300-330
98146-221-06
98146-221-05
240
240
98146-221-03
999814602 - 08/2021 27
Wall formwork User Information Framed formwork ReForma Standard plus
Note:
Doka also offers economical solutions for creating
watertight wall-ties.
A C D B
3
98146-205-03
Note:
The Plastic tubes 22mm left behind in the concrete are
sealed off with Plugs 22mm.
The basic rule is:
▪ For pouring heights up to 3.30 m (hydrostatic load- Tie rod 15.0mm:
ing), 2 form ties are needed Permitted capacity, allowing a 1.6 : 1 factor of safety
(Pos. 1 and 3). against failure: 120 kN
▪ For pouring heights greater than 3.30 m (full-sur-
face loading), 3 form ties are needed The friction-type ratchet SW27 or Box spanner
(Pos. 1, 2 and 4). 27 0.65m can be used for low-noise releas-
▪ Always tie in the bigger (wider) of the two panels. ing and tightening of the following anchoring
For tying vertically stacked panels see the section components:
headed 'Vertical stacking of panels'. ▪ Super plate 15.0
▪ Wing nut 15,0
▪ Star grip nut 15.0
98146-205-02
WARNING
Sensitive rod steel!
➤ Never weld or heat tie rods.
➤ Tie rods that are damaged or have been
weakened by corrosion or wear must be
withdrawn from use.
Note:
Seal off un-used anchoring sleeves with Universal
plugs R20/25.
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User Information Framed formwork ReForma Standard plus Wall formwork
98146-205-04
Conical on both
Conical on one side Height mismatch
sides
Note:
Secure inclined panels against uplift.
Inclined and mismatched positioning are not possible
with panels placed longside horizontal.
999814602 - 08/2021 29
Wall formwork User Information Framed formwork ReForma Standard plus
D
A
a ... max. 10 cm
A Doka tie rod system
B ReForma universal waling 0.85m
C Squared timber (height 12 cm)
D ReForma adjustable clamp
ReForma universal waling 0.85m:
E ReForma SP panel (panel width max. 0.60m)
Permitted moment: 4.2 kNm
NOTICE Closures: 0 - 20 cm
Form tie seated against universal waling: for
statics reasons, use ReForma universal wal- with squared timber
ing 0.85m.
Note:
Install ReForma adjustable clamp at the same position
as ReForma quick acting clamp. B
D
A
a ... max. 20 cm
A Doka tie rod system
B ReForma universal waling 0.85m (for closures of up to 5 cm in
width, no universal walings are needed)
C Squared timber (height 12 cm)
D ReForma adjustable clamp
E ReForma SP panel (panel width max. 0.60m)
30 999814602 - 08/2021
User Information Framed formwork ReForma Standard plus Wall formwork
K K K
A
G
K
a ... max. 20 cm
B
A Doka tie rod system
D B ReForma universal waling 0.85m
A G ReForma SP filler plate 20
H Tie rod 15.0mm
I Star grip nut 15.0 G
J ReForma SP panel with cross boreholes
K K
b
c d
a ... max. 20 cm
b ... 6 cm
999814602 - 08/2021 31
Wall formwork User Information Framed formwork ReForma Standard plus
32 999814602 - 08/2021
User Information Framed formwork ReForma Standard plus Wall formwork
90 degree corners
with ReForma SP universal panels
A B
b
E
999814602 - 08/2021 33
Wall formwork User Information Framed formwork ReForma Standard plus
Wall thickness
1.50m 6 -
up to 25cm 3.00m 12 -
3.30m 14 -
1.50m - 4
> 25 and up to 45
3.00m - 8
cm
3.30m - 10
1.50m 6 4
> 45 and up to 60
3.00m 12 8
cm
3.30m 14 10
E D C
A
D
98146-225-03
C
A ReForma SP panel with cross boreholes (panel widths 0.40 -
A
H F H 0.75m) or ReForma SP universal panel 0.90m
b
NOTICE
a ▪ Do not oil or grease wedged connections.
▪ When striking the formwork, separate the
gang-form at the ReForma outside corner
(remove the connectors on one side of the
ReForma outside corner).
a ... 40 cm
b ... 30 cm
▪ With the ReForma SP universal panel (E) ,
turn wedge bolt and tensioning wedge the
A ReForma outside corner other way round and secure one side of the
B ReForma SP inside corner outside corner with threaded fastener (F) (to
C ReForma quick acting clamp avoid collision with cross profile of universal
D ReForma adjustable clamp panel panel).
E ReForma universal waling
F Squared timber (max. 10 cm)
G ReForma SP panel (panel width max. 0.90m)
E E
H ReForma SP panel (panel width max. 0.60m)
F
98146-244-02
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User Information Framed formwork ReForma Standard plus Wall formwork
Example: T-junction
98146-214-01
C
a
B A
a
98146-206-02
a ... 30 cm
A ReForma SP inside corner
B ReForma quick acting clamp
C ReForma SP panel 0.90m
999814602 - 08/2021 35
Wall formwork User Information Framed formwork ReForma Standard plus
a
For each panel joint up to 1.20 m:
▪ 1 additional clamp
98146-206-10
a ... up to 40 cm
Wall thickness up to 50 cm: b ... 1.20 m
X1 ... 1 additional clamp
For each panel joint up to 1.20 m:
▪ 2 additional clamps b b
X1 X2
For each panel joint between 1.20 m and 2.40 m:
▪ 1 additional clamp
a
Wall thickness up to 60 cm:
For each panel joint up to 1.20 m:
▪ 3 additional clamps
a ... up to 50 cm
For each panel joint between 1.20 m and 2.40 m: b ... 1.20 m
X1 ... 2 additional clamps
▪ 2 additional clamps X2 ... 1 additional clamp
For each panel joint between 2.40 m and 3.60 m:
▪ 1 additional clamp
b b b
X1 X2 X3
a
98146-206-12
a ... up to 60 cm
b ... 1.20 m
X1 ... 3 additional clamps
X2 ... 2 additional clamps
X3 ... 1 additional clamp
36 999814602 - 08/2021
User Information Framed formwork ReForma Standard plus Wall formwork
b
a X1
a ... up to 40 cm
b ... 1.20 m
X1 ... 1 additional clamp
b b
X1 X2
a
a ... up to 50 cm
b ... 1.20 m
X1 ... 2 additional clamps
X2 ... 1 additional clamp
b b b
X1 X2 X3
a
a ... up to 60 cm
b ... 1.20 m
X1 ... 3 additional clamps
X2 ... 2 additional clamps
X3 ... 1 additional clamp
999814602 - 08/2021 37
Wall formwork User Information Framed formwork ReForma Standard plus
NOTICE
With closures, provide additional universal
walings in accordance with the section headed
'Length adjustment using closures'.
NOTICE
For details regarding extra inter-panel connec-
tions on outside corners (for increased tensile
loads) see 'Inter-panel connections for
increased tensile loads'.
98146-216-04
a ... 0.7cm
b ... 29.3cm
98146-216-05
a ... 6.4cm
b ... 0.2 cm
Note:
For angles of less than 120°, no universal walings are
needed in inside corners.
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User Information Framed formwork ReForma Standard plus Wall formwork
corners I + A
70°
a
D C
b
E
F
A
a ... 30 cm D C
135
°
a
A ReForma hinged corner A
B
B ReForma SP hinged corner I
C ReForma SP panel 0.60m
D ReForma SP panel (panel width max. 0.60m)
a
E ReForma quick acting clamp F G E
F ReForma universal waling
G ReForma fixing clamp
999814602 - 08/2021 39
Wall formwork User Information Framed formwork ReForma Standard plus
corner I only
G
F
90°
a
D C
E b
a ... 30 cm
B ReForma SP hinged corner I D B 180°
a
a
F ReForma universal waling
G ReForma fixing clamp
F E
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User Information Framed formwork ReForma Standard plus Wall formwork
I
With the Stripping corner I, the entire shaft formwork
unit is detached from the wall, in one piece, before
being lifted and reset by crane.
Product features:
▪ No negative impression in the concrete.
▪ Formwork set-up and stripping function integrated in
the inside corner (no need for crane – uses stripping
spindles).
▪ Entire shaft formwork unit is lifted and reset in one
piece (with lifting hooks and four-part lifting chain).
B A
98146-227-01
A
98146-252-01
a
a
C
b
a
98146-227-02
98146-218-03 a ... 3.0 cm
b ... 6.0 cm
a ... 30.0 cm
98146-218-02
NOTICE
In order to obtain the full available stripping-
play, make sure that the quick acting clamps
are mounted at staggered heights (i.e. not
opposite one another).
Position of closures (squared timbers) in the inside
shaft formwork:
▪ whenever possible, not directly next to the stripping
corners
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Wall formwork User Information Framed formwork ReForma Standard plus
Vertically stacking the ReForma stripping Mounting the Framax stripping spindles I
corner I
1) Pull out the U-bolt from the stripping spindle.
➤ Connect the bottom stripping corner to the framed 2) Place the stripping spindle on the centring stud of
formwork panel. the stripping corner.
➤ Pull the coupling bolt out of the top stripping corner. 3) Twist the stripping spindle clockwise until fully
➤ Remove the two hexagon bolts from the bottom strip- engaged.
ping corner. 4) Position the spindle nut between the holes in the
➤ Engage the top stripping corner flush on the bottom push-rod.
stripping corner. 5) Fix the stripping spindle with the U-bolt.
➤ Push the coupling bolt back in.
➤ Bolt the stripping corners together with the 2 hexa- 1
gon bolts and hexagon nuts removed beforehand.
➤ Vertically stack the next framed formwork panel and A
C 3
B E
D
D
98146-217-04 98146-217-05 98146-217-06
B
98146-217-03
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User Information Framed formwork ReForma Standard plus Wall formwork
Lifting by crane
b
B
999814602 - 08/2021 43
Wall formwork User Information Framed formwork ReForma Standard plus
Stop-end formwork
with universal walings
Universal walings make it possible to form stop-ends
continuously across any thickness of wall.
C B D
NOTICE
For details regarding extra inter-panel connec-
tions on stop-ends (for increased tensile
loads) see 'Inter-panel connections for A
increased tensile loads'.
98146-206-04
E
44 999814602 - 08/2021
User Information Framed formwork ReForma Standard plus Wall formwork
a
A
98146-206-05
E 98146-206-03
98146-206-06
E
999814602 - 08/2021 45
Wall formwork User Information Framed formwork ReForma Standard plus
B
B A C
C A D
98146-209-03
E A B A
98146-209-02
98146-209-06
C
B E A 98146-209-05
a ... max. 5 cm
A ReForma SP panel
B Squared timber
98146-209-04
C ReForma adjustable clamp
A ReForma SP panel D Doka tie rod system
B Squared timber (min. 3.5 cm up to max. 20 cm)
C ReForma universal waling (not necessary with squared timbers
up to 5 cm wide)
D ReForma fixing clamp
E Doka tie rod system
F In-place timber brace
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User Information Framed formwork ReForma Standard plus Wall formwork
Corner connections
without closure
C
B
I
E A H
F
G
D 98146-209-07
A ReForma SP panel
B Framax pressure plate 6/15
C Hexagon nut 15.0
D Super plate 15.0
E Doka tie rod system 15.0mm
F Squared timber
G ReForma adjustable clamp
H Doka tie rod system
I In-place timber brace
with closure
B F A
C
D
E 98146-209-08
A ReForma SP panel
B Squared timber (min. 3.5 cm up to max. 20 cm)
C ReForma SP panel 0.30m
D ReForma universal waling (not necessary with squared timbers
up to 5 cm wide)
E ReForma fixing clamp
F Doka tie rod system
G In-place timber brace
999814602 - 08/2021 47
Wall formwork User Information Framed formwork ReForma Standard plus
Plumbing accessories
h
a
A A
b
98146-211-05
c
Connection
Basic panel Formwork Perm. spacing
height, prop
Height (a) height (h) (c)
head (b)
1.50 m 1.50 m 1.20 m
3.50 m
1.65 m
2.40 m
2.25 m 5.00 m
Panel strut 290 (A)
2.40 m
Plumbing accessories brace the formwork against wind 2.70 - 3.40 m 3.50 m
2.55 m
loads and make it easier to plumb and align. 3.60 - 3.75 m 2.80 m
3.00 m
Product features: 3.30 m
3.00 m 3.30 m 2.40 m
▪ Fine adjustment by screw-thread 3.40 - 3.60 m 2.80 m
▪ All parts are captive, including the telescopic tube 3.30 m
2.40 m
3.30 m
which has a safety stop to prevent dropout 3.30 m 3.60 m
2.80 m
3.70 - 3.90 m 2.70 m
3.75 - 4.50 m 3.15 m
WARNING 2.70 m
Panel strut 400 (A)
4.50 m 3.30 m
Risk of the formwork tipping over! 3.00 m 4.65 m 3.15 m 2.40 m
➤ Formwork panels must be held stable in 4.80 m 3.30 m 2.40 m
every phase of construction work! 4.90 - 5.40 m 3.60 m 2.10 m
➤ Observe all applicable safety regulations! 4.05 - 4.65 m 3.45 m 2.70 m
3.30 m 4.80 m 3.60 m 2.60 m
➤ If high wind speeds are likely, and when
work finishes for the day or before prolonged 4.80 - 5.10 m 3.45 m 2.20 m
work-breaks, always take extra precautions 2.40 m 4.80 m 4.05 m 3.00 m
to fix the formwork in place. 4.60 - 5.70 m 4.05 m 2.40 m
Panel strut 500 (A)
Note:
Every gang-form must be supported by at least 2
plumbing accessories.
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User Information Framed formwork ReForma Standard plus Wall formwork
Footplate:
A a
98146-202-05
1 98146-202-07
a ... diam. 22 mm (suitable for Doka express anchors)
A
98146-202-04
98146-202-03
A
A Head of the ReForma panel strut
B
98146-202-06
999814602 - 08/2021 49
Wall formwork User Information Framed formwork ReForma Standard plus
c
a
A
98146-228-01
α C
a
b
98146-228-03
A ReForma panel strut 290
α
B
98146-228-02
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User Information Framed formwork ReForma Standard plus Wall formwork
b
a
a ... 80 cm
b ... 110 cm
Precondition for use Permitted service load: 1.5 kN/m2 (150 kg/m2)
Observe all applicable safety regulations. Load Class 2 to EN 12811-1:2003
Max. influence width: 1,50 m
Only fit pouring platforms to formwork structures of
adequate stability ensuring that the expected loads
can be taken. NOTICE
Ensure that the formwork gang is sufficiently rigid. The brackets must be secured against acci-
dental lift-out.
Brace the formwork in a windproof manner when
erecting it or when it is temporarily placed in the Deck-boards and guardrail boards: Per 1 metre
standing position. length of platform, 0.8 m2 of deck-boards and 0.45 m2
of guardrail boards are needed (site-provided).
Board thicknesses for centre-to-centre spans up to
Note:
2.00 m:
The plank and board thicknesses given here comply
with EN 1995.
▪ Deck-boards min. 20/5 cm
Observe all national regulations applying to deck and
▪ Guardrail boards min. 15/3 cm
guardrail boards. Threaded-fastener material required for securing
the deck-boards (fasteners per bracket):
▪ 4 square bolts M10x110
▪ 4 spring washers A10
▪ 4 hexagon nuts M10
Fixing the guardrail boards: use nails
999814602 - 08/2021 51
Wall formwork User Information Framed formwork ReForma Standard plus
A Handrail clamp S
Anti-liftout guard B
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User Information Framed formwork ReForma Standard plus Wall formwork
Opposing guard-rail
If there are working scaffolds mounted on one side of
the formwork only, the holes in the cross profiles of the
panels make it possible to attach squared timbers.
A
a
A C
C C
a ... 110 cm
A Squared timbers 8x10x190cm (WxHxL), with drilled hole
D=22mm (by site)
B Guardrail board (site-provided)
C ReForma fixing clamp
Assembly:
➤ Secure squared timber to the cross profiles of the
panels with ReForma fixing clamps.
999814602 - 08/2021 53
Wall formwork User Information Framed formwork ReForma Standard plus
Lifting by crane
Safe crane-handling of standard plus is possible using Position of the lifting hooks
the Doka 4-part chain 3.20m and the ReForma lifting
hook. The lifting hook locks automatically after being
hung into place. Note:
The positions of the lifting hooks shown here also apply
for vertically stacked gang-forms.
Doka 4-part chain 3.20m
Single panel:
Panels up to 55cm wide Panels over 55cm wide
98146-246-01
lifting hooks.
➤ Hang the remaining chain-lengths back in place.
B B
ReForma lifting hook
B Centre profile
C
Follow the Operating Instructions!
NOTICE
Position the lifting hooks so that they are
secured against sideways slippage.
For suitable positions see the section headed
‘Position of the lifting hooks'’.
D Frame profile
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User Information Framed formwork ReForma Standard plus Wall formwork
CAUTION
Risk of the lifting hook falling when oper-
ated with assembling tool!
➤ With the crane, position the lifting hook level
with the lifting point.
A Stiffening profile
D D
98146-246-07
A
Formwork height
A Framax telescopic assembling tool
3.00 - 5.40m
(telescopes from 230 to 400 cm)
Framax assembling tool 2.50 - 3.30m
9230-210-03
999814602 - 08/2021 55
Wall formwork User Information Framed formwork ReForma Standard plus
9727-246-01
98146-248-02
A Framax stacking cone
Max. number of panels in a stack: Max. load-bearing capacity: 2000 kg / 4 round slings
Max. number of panels
Stacking height
Panel (width) stacked on top of one
another
incl. sleepers NOTICE
up to 1.35m 8 approx. 108 cm Max. stacking height: 8 panels (incl. sleepers)
2.40x3.,00m 4 approx. 59 cm
2.40x3.30m 4 approx. 59 cm
2.40x1.35m 8 approx. 108 cm
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User Information Framed formwork ReForma Standard plus Wall formwork
60
90 B
98146-248-05
90
90 30
120 A
B
999814602 - 08/2021 57
Wall formwork User Information Framed formwork ReForma Standard plus
B
B
A A
98146-240-02
98146-240-01
WARNING
Using Framax transport bolts to lift the framed
panels upright or turn them over is prohibited!
➤ Use ReForma lifting hooks!
➤ Position the ReForma lifting hooks. Lift the framed
panel upright with ReForma lifting hooks and, if
applicable, lay flat with the sheeting side down.
B
B
D
98146-241-02
98146-241-01
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User Information Framed formwork ReForma Standard plus Column formwork
Column formwork
999814602 - 08/2021 59
Column formwork User Information Framed formwork ReForma Standard plus
Erecting:
➤ Position the first panel and brace it with panel struts.
➤ Join the second panel to the first, and attach a panel
strut.
➤ Plumb and align this formwork-half with the panel
struts.
➤ Add two more panels to close the formwork.
Striking:
➤ First remove the panels that are not attached to a
panel strut, and place them face-down for intermedi-
ate storage.
➤ Undo the inter-panel connections of the formwork-
half.
➤ Undo the ground anchors of the panel struts.
➤ Place the panels face-down for intermediate stor-
age.
98146-230-02
NOTICE
▪ To achieve exact plumbing & aligning of the
column formwork, the best arrangement of
the panel struts is as illustrated here.
▪ Always attach panel struts to free-standing
formwork halves to prevent them from fall-
ing over.
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User Information Framed formwork ReForma Standard plus Column formwork
The practical 5 cm hole-grid is ideal for forming col- Example H = 4.50 m Example H = 4.80 m
umns. Cross-sections of up to 75 x 75 cm. (3.00m+1.50m): (3.30m+1.50m):
cross-sections in 5 cm increments
75
70
65 C D
B C A 60
A
55
50
45
40 C D
35
30
B
a
a 25
D
H
20
H
B
A
98146-230-03
Example: column 40 x 65 cm
a ... 20 to 75 cm, in 5 cm increments
98146-231-01
98146-231-02
A ReForma SP universal panel
B Framax universal fixing bolt
C Super plate 15.0
D Triangular ledge universal panel (A)
Super plate
Formwork
height (H)
clamp (B)
Universal
Note:
15.0 (D)
3.30m 3.00m 1.50m 0.75m
Seal off the unused holes in the formwork sheet of the
universal panels with ReForma plugs R 24.5.
1,50 m 4 8 8
2.25 m 4 4 8 16 16
3.00 m 4 16 16
3.30 m 4 20 20
3.75 m 4 4 8 24 24
4.05 m 4 4 8 28 28
4.50 m 4 4 8 24 24
4.80 m 4 4 8 28 28
6.00 m 8 8 32 32
6.60 m 8 8 40 40
Table gives number of items needed
999814602 - 08/2021 61
Column formwork User Information Framed formwork ReForma Standard plus
H
B
A
D
98146-232-01
C
A
98146-232-02
A ReForma SP panel (max. 75 cm)
B ReForma outside corner
C ReForma quick acting clamp
Example: ReForma outside corners 3.00m with ReForma SP panels
D Triangular ledge 0.40 x 3.00m
C
A
D
98146-225-03
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User Information Framed formwork ReForma Standard plus Column formwork
B
C
Note:
Where the two planks meet, a joining board must be
screwed onto the underside.
999814602 - 08/2021 63
Column formwork User Information Framed formwork ReForma Standard plus
64 999814602 - 08/2021
User Information Framed formwork ReForma Standard plus Foundation formwork
Foundation formwork
The ReForma SP panels can also be used for foun-
dations.
This is particularly advantageous where it is intended to
continue forming (i.e. the walls) using the same panels.
Foundations can quickly be formed with any of the
ReForma SP panels, with the panels either upright or
horizontal. Quick acting clamps and a blow with the
hammer are all it takes to join the panels. Length clo-
sures and corners are just as easy to solve here as they
are on "normal" walls. A range of practical accessories
makes the work very much easier.
98146-233-01
999814602 - 08/2021 65
Foundation formwork User Information Framed formwork ReForma Standard plus
Note: A
2 ties above the panel are needed for each panel 3.00m
or 3,30m turned longside horizontal!
B
9727-207-01
Tie-holder bracket
A Framax foundation clamp
▪ Tie rod is held above panel (not in the concrete) B Doka perforated tape 50x2.0mm 25m (expendable)
▪ Form-tie spacing freely selectable
Permissible load for a form-tie point with the Framax
B C A D foundation clamp and Doka perforated tape is 12 kN.
b
98090-200-05
9731-224-01 Z
A Framax tie-holder bracket a ... 18 mm
B Tie rod 15.0mm b ... 50 mm
Z ... Length of tape cut: Wall thickness + 40 cm
C Super plate 15.0
D Wooden spacer Number of foundation clamps and perforated
tapes:
Framax tie-holder bracket: Foundation clamp
Panel length Pour height
and perforated tape
Permitted capacity: 15 kN up to 1.35m 4
3.00m up to 1.20m 3
To prevent soiling of the tie rods placed across up to 0.90m 2
the top of the concrete, we recommend using up to 1.35m 5
Plastic tubes 22mm. 3.30m up to 1.20m 4
up to 0.90m 2
A
98146-235-05
A Horizontal bracing
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User Information Framed formwork ReForma Standard plus Foundation formwork
a
Use ReForma floor fixing plates only on foun-
dation slabs and concrete floor-slabs.
a ... min. 18 cm
Distance from outside edge of panel: min. 15 cm
C A ReForma floor fixing plate
7.0
999814602 - 08/2021 67
Foundation formwork User Information Framed formwork ReForma Standard plus
Panel, width 0.90 m, longside horizontal: Panel, width 1.20m or 1.35m, longside horizontal:
B C A B C D A
98146-234-01
G E
B C 98146-247-01
E
A
B C
D F
E D
98146-234-02
A
A Framax foundation clamp
B Tie rod 15.0mm
C Super plate 15.0 G E
F
D Doka perforated tape
E Wooden spacer 98146-247-02
A
B
C
98146-237-01
A Connecting timber
B ReForma fixing clamp
C Timber brace
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User Information Framed formwork ReForma Standard plus Foundation formwork
D
E
A B
A B
98146-235-01
98146-235-02
999814602 - 08/2021 69
Foundation formwork User Information Framed formwork ReForma Standard plus
70 999814602 - 08/2021
User Information Framed formwork ReForma Standard plus General
General
Using as downturned-beam formwork
Number of ties, ReForma panel longside horizon-
tal:
Downturned Top form Bottom
Panel length
beam height ties form ties
up to 0.90 m 2 1
3.00m to 3.30m
up to 1.35 m 4 2
981463-238-01
999814602 - 08/2021 71
General User Information Framed formwork ReForma Standard plus
NOTICE
▪ Before every pour:
- Apply release agent to the formwork
sheet and the end faces extremely
thinly, evenly and in a continuous Cleaning high formwork:
layer. Provide a service tower at a suitable cleaning
location.
▪ Make sure there are no drips of release-
agent running down the formwork sheet. ▪ Wheel-around scaffold DF
▪ Applying too much release agent will spoil (up to a formwork height of 3.90 m)
the concrete finish. ▪ Working scaffold Modul
(up to a formwork height of 6,70 m)
To determine the right dosage and to make ▪ Load-bearing tower Staxo 40
sure that you are using the agent correctly, test (for formwork of over 6.70 m in height)
it on less important parts of the structure first.
Cleaning equipment
NOTICE
▪ Appliance pressure rating: 200 to max.
300 bar
▪ Keep the water-jet the correct distance from
the formwork, and move it at the right
speed:
- The higher the pressure, the further
away from the formwork you must keep
the jet and the faster you must move it
across the surface.
▪ Do not aim the jet at one place for too long.
▪ Make only moderate use of the jet around
the silicone sealing strip:
- If the pressure is too high, this will dam-
age the silicone sealing strip.
- Do not aim the jet at one place for too
long.
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User Information Framed formwork ReForma Standard plus General
9727-013
Functional description:
A
9727-012
A max. l=60 mm
Tr741-200-02
▪ Never push over panels or allow them to fall
A B
Tr741-200-01
9764-243-01
9727-009
This prevents the formwork sheets from being dam-
aged by the connector components.
999814602 - 08/2021 73
General User Information Framed formwork ReForma Standard plus
a
9756-206-01
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User Information Framed formwork ReForma Standard plus Article list
ReForma SP panel 1.35x3.30m 195.0 587001000 ReForma SP universal panel 0.90x3.30m 172.2 587034000
ReForma SP panel 1.20x3.30m 172.0 587002000 ReForma SP universal panel 0.90x3.00m 157.6 587035000
ReForma SP panel 1.00x3.30m 152.7 587003000 ReForma SP universal panel 0.90x1.50m 86.2 587036000
ReForma SP panel 0.90x3.30m 142.8 587004000 ReForma SP universal panel 0.90x0.75m 51.0 587071000
ReForma SP panel 0.75x3.30m 130.4 587005000 ReForma SP-Universalelement
ReForma SP panel 0.60x3.30m 114.0 587006000 Powder-coated grey
ReForma SP panel 0.55x3.30m 107.1 587007000
ReForma SP panel 0.50x3.30m 102.5 587008000
ReForma SP panel 0.40x3.30m 92.7 587009000
ReForma SP panel 0.30x3.30m 79.9 587010000
ReForma SP panel 1.35x3.00m 180.0 587011000
ReForma SP panel 1.20x3.00m 158.2 587012000
ReForma SP panel 1.00x3.00m 140.5 587013000
ReForma SP panel 0.90x3.00m 131.2 587014000
ReForma SP panel 0.75x3.00m 119.6 587015000
ReForma SP panel 0.60x3.00m 106.3 587016000
ReForma SP panel 0.55x3.00m 97.8 587017000
ReForma SP panel 0.50x3.00m 93.6 587018000
ReForma SP panel 0.40x3.00m 84.5 587019000
ReForma SP panel 0.30x3.00m 74.7 587020000
ReForma SP panel 1.35x1.50m 100.0 587021000
ReForma SP panel 1.20x1.50m 88.4 587022000
ReForma SP panel 1.00x1.50m 78.2 587023000
ReForma SP panel 0.90x1.50m 72.8 587024000
ReForma SP panel 0.75x1.50m 66.1 587025000 ReForma SP inside corner 3.30m 110.2 587037000
ReForma SP panel 0.60x1.50m 56.5 587026000 ReForma SP inside corner 3.00m 100.8 587038000
ReForma SP panel 0.55x1.50m 52.0 587027000 ReForma SP inside corner 1.50m 53.0 587039000
ReForma SP panel 0.50x1.50m 49.5 587028000 ReForma SP-Innenecke
ReForma SP panel 0.40x1.50m 44.3 587029000 Powder-coated grey
ReForma SP panel 0.30x1.50m 37.9 587030000
ReForma SP-Element
Powder-coated grey
999814602 - 08/2021 75
Article list User Information Framed formwork ReForma Standard plus
ReForma hinged outside corner A 3.30m 73.3 587046000 ReForma fixing bolt 0.70 587054000
ReForma hinged outside corner A 3.00m 66.9 587047000 ReForma-Klemmbolzen
ReForma hinged outside corner A 1.50m 34.3 587048000 Galvanised
ReForma-Scharnierecke A Length: 26 cm
Powder-coated grey
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User Information Framed formwork ReForma Standard plus Article list
ReForma panel strut 500 67.9 587070000 Super plate 15.0 1.1 581966000
ReForma panel strut 400 44.1 587069000 Superplatte 15,0
ReForma panel strut 290 26.7 587068000 Galvanised
ReForma-Elementstütze Height: 6 cm
Powder-coated blue Diameter: 12 cm
Delivery condition: folded closed Width-across: 27 mm
Doka coil 16mm 0.009 588633000 Tie rod 15.0mm galvanised .....m 1.4 581824000
Doka-Coil 16mm Tie rod 15.0mm galvanised 0.50m 0.72 581821000
Galvanised Tie rod 15.0mm galvanised 0.75m 1.1 581822000
Diameter: 1.6 cm Tie rod 15.0mm galvanised 1.00m 1.4 581823000
Tie rod 15.0mm galvanised 1.25m 1.8 581826000
Tie rod 15.0mm galvanised 1.50m 2.2 581827000
Tie rod 15.0mm galvanised 1.75m 2.5 581828000
ReForma lifting hook 9.9 587063000 Tie rod 15.0mm galvanised 2.00m 2.9 581829000
ReForma-Umsetzbügel Tie rod 15.0mm galvanised 2.50m 3.6 581852000
Powder-coated blue Tie rod 15.0mm non-treated 6.00m 8.6 581881000
Height: 23 cm Ankerstab 15,0mm
Follow the directions in the "Opera-
ting Instructions"!
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Article list User Information Framed formwork ReForma Standard plus
Friction type ratchet SW27 0.49 581855000 Doka 4-part chain 3.20m 15.0 588620000
Freilaufknarre SW27 Doka-Vierstrangkette 3,20m
Manganese-phosphated Follow the directions in the "Opera-
Length: 30 cm ting Instructions"!
78 999814602 - 08/2021
User Information Framed formwork ReForma Standard plus Article list
999814602 - 08/2021 79
Near to you, worldwide
Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999814602 - 08/2021