gm EXTRA CO INDUSTRIES L.L.C. SCAFFOLDING AND FORMWORK MS & ALUMINIUMA Cup-lock with Steel Decking and Infill System Standards Ledgers _ ‘Maximum leg load capacity: S7kN All ledgers have identical forged blade ends, with minimum \ projection to avoid damage. (Other ledger sizes avallable are size] wr. 1m 121.00, 09% 3 o | i ee 30 M48 ——1 («|e ic = ——1 55 28 140 El 4 25 nna | Q 2 | tia 20 100 Fi gl 18 90 15 73 PLYWOOD : 13 65 DROPHEAD i 7 50 ee os 4 30m 25m 2.0m DECKING BEAM & i SS : Yla Cerne Ui Re LCC Lu) sue Length(m) | 25 | 18 | 12 Weishe ts) | 264 | 180 | 119 Decking Beams Includes 100mm wide top flange, which eliminates the necessity of a plywood infillwwhereby maintenance costs are cut down, Infill Beams Used to provide skeletal support for plywood decking Length(m) | 17 | 15 | 12 | 09] Weight (kg), 9.1 | 81 | 65 | 50) Beem sie Dropheads The quick action supplied by dropheads along with nuts and bolts, is designed to fit (on standard props or adaptors for cuplock scaffolding, Maximum axial load: 40kN Socket Base (Adaptor) le provides a base for the universal jack & also connects universal jack to drophead Intermediate Transoms <> Lengel (im) 3 | is | as Weignttke) | 55 | 73 | 95 ! BASE JACK UNIVERSAL U-HEAD CONNECTING —- BOLT & NUT . JACK 15 0x170x58 PIN 150320058tl NE ui CLis 1.3m 1.25m tam | Lam it S 5 x CANTILEVER FRAME 1} AVAILABLE SIZES: L: LOM and L: ISM CANTILEVER BEAM FRAME AVAILABLE SIZES: L: LOM and L: 1.5M a f (0.5m/1.0m) INTERNAL BEAM BRACKET AVAILABLE SIZES: L: LOM and L: I.SM Intermediate Transoms Hop-up Bracket A postive & rigid connection of four uns is achieved in one single ‘Tighten wich a hammer bow Locate the bade end of Lower the upper eup down he Horzonta ino lower cup verve and raeih Technical Data for Cup-Lock Decking System CUP Lock Decking System offers a Choice of 12 Supporting Grids er an i 25m | oom Lam : sm Lym {om Lu Lem. Lem Sopponing ids Sopp aids Aomelbm— Clamx1am 12m x 1.6m Nem W25mxiem ——L2.5mx 14m 8 ams tm Bidmst em Fm stam fama tom Kab Ma5m'x om ei rm) Skb infil Gide Gide mn) Sab Infill Grd teg Thidnes Contes res ton Thielnss Cones en ‘con ‘me vm mt Type Wo wid «ae ta Ts awe Inligeamizm 180. tae inhisemos 400 na Beare timions 160 D ie Scone am tong 5008 233 a ae Ba sco 48 500 350 Sa 63 sat x5 eda, 87 a0 foe Ed Type 200 6io~=awo 99 Ten 0 at) aoa Ie Beam 15m 35010 Be toh Seamosm 500 Bn Ba fear tdmiong 300 a8 a9 Seams tamiong 800408 Fa 350 be aos saa 33 ao fos 340 000s ate mite ee 10 a8 wa Tee wo aaa 28 Tipe) 150-61 ~—«ASO ae ini Beams .am 008 ie Imi Beam.7m 1601 ee eametamiong 80 E es teasing 19S ID ana So te a3 xo fa to 50 ee 362 msi 3 so ae Ey 35 dae aa ‘peo 1060640 ‘ype 1610400 Inifteams 7m 185 ms infiseamtsm 300810 26 Seon iamiong 130. 3 Beamsamiong 250i as x0 te by ms 0 350 rd a3 io Sa va a0 ate 202 mode 400 Tipe 20602 Type 1061325 ta InhiBeam zm 35010 136 Ia Beam 12m 300 B10 va Beane omiong 300 fa eo Beams miong 30010 ea 350 Mas 208 30a sna io foe By mite 35a 048s Be es aoa DRE ao ase aa “ype amo inhi eamst.am 380 a m3 Imiigeamoom 3001 Ba coms mlong 300 a a Beams? iong <0) 23 soo aa ae 2 le as seo dt ire fone 368 m0 ao no Soa woo The above figures are based on the maximum load carrying capacity of the infills, Decking Beams and 40kN ‘capacity of Cup-lock drophead. Leg load calculations are based on concrete density of 24.3kN/m’ and super- imposed loads of 2kN/m* including the weight ofthe formwork.Rr Cup-Lock Component Loadings Permissible Loads on Horizontal Components Permissible loads on the various components are shown in the diagram “Two equally spaced point loads=2.3KN each UDL= 637K yo a nt c 25m Ledger CUP LOCK SUPPORT GUIDE Permissible Loads on Base Components For standards at the beginning and end of a row, the loading figures for the top and base lifts have to be reduced by 5%, except if jack bracing is used. This also applies to the use of Cup-lock in towers and single bays. At least two lacing levels have to be used on each vertical. When calculating horizontal forces, include for wind forces, the effect of eccentricity, and out of plumb (in accordance with British Standard 5975) ‘Take care that structure is stable in the unloaded condition, ‘especially if towers or narrow structures are used. All standards should be erected plumb, Horizontal forces should be distributed over all verticals as evenly as possible, Sound footings should be provided to prevent settlement of the standards. Internal Verticals Vertical Axial Load up to 57kN j The loadings will vary according to the horizontal loads taken into account and ‘the actual extension of the Jack required. 86 cm Universal Jack Permissible loads on standards | (In false work structures only) j ‘The tables below show the permissible loads per vertical for falsework structures incorporating suitable bracing. ‘The values apply regardless of the type of formwork supported. However, permissible loads can be influenced by a number of factors. If any doubt, reference should be made to the EXTRA CO Design Office. Vertical Load (kN) External Verticals Lif |.am Bay 2.5m Bays Bay length (mm) 10 57.0 57.0 Lite (| 600 | 900 | 1200 | 1800 | 2500 | 15 55.0 540) 10 | sz0 | 570 | 570 [ 570 | 57.0 20 40.0 360 15 _| 555 | 545 | 535 | s20 | sto 25 260) 250 20 | 380 | 360 | 345 | 340 | 320y Cup-Lock Decking System Technique & Advantage of Early Striking Explanation 24 ae 4 4 # ‘ at a *S ¢ 4 4 2: 4 ~ o 4 e ‘4 rept ppg Sraphad beams in raised poston in sruck postion Cup Lock Supports ‘Cup-Lock Supports gay ib) ‘The technique of early striking Early striking sa technique whereby the formwork is removed 3 to 4 days ater pouring a sb, but the supporting structure of icing or props remains undisturbed und the concrete is strong enough to support its own weight over it full span. Concrete generally takes 28 days to attain its full constructional design strength. Most engineers wil only permit the complete support to be removed after about 10 zo |4 days, depending on the ambient temperature and cube strength tests. ‘With today's high costs of formwork, iti important to use it as frequently as possible: Traditional formwork locked in situation for 10 to 14 days with a pouring cycle in exces ofthis is outmoded by the Cup-lock early striking system and its faity to speed the cycle of operations, This practice has been widely accepted especialy asthe rising costs of materials and labour have proved ‘thatthe early striking is safe, efficient and cost-effective. How it is set ‘A complete set of cup lock decking and support is used forthe I**flor slab. Three to four days after pouring the concrete, the infls and decking beams may be struck for re-use on the 2° floor sab while the support remains in place during the rest of the curing period. In practice itis found that supports around columns and close to walls & beams can be removed and this amounts {0 about 1/3 that are free for rewse. Therefore an approximate additonal 2/3 of support will be required for the 2" floor, ‘Three to four days after pouring concrete on the 2" floor, the formwork may be removed Traditional formwork Key Floor | rou Floor 2 — ‘Cup-Lock Decking Sa lcm, peved reais rou Serene Spore 4 [eae agpore rou emer Seale: Weeks Lag od, ° i 2 3 4 3 Based on 7éay cycle, it can be seen how Cuprlock deckings increase output whilst employing less labour more effectively as itis used during curing periods. ‘Therefore less Cup-lock deckings can be uséd to achieve the same output as traditional methodsal Alminium Beam System Cup-lock combined with aluminum beam forms strong, lightweight, economical system, It also reduces waste and site labour costs GoBEAM G12BEAM BENDING MOMENT EXCEEDS 6 NM. BENDING MOMENT EXCEEDS 12kNM Size 150 80H Size 165 x95mm WEIGHT ONLY 3.162 Kg/m WEIGHT ONLY 4.750 Kgim STANDARD LENGTHS UPTO 7 METRES (DESIGNED AND PRODUCED IN GCC)48:3 Dia Tube {| | i Props are made of the followin; Pin e standards, . Collar & e| || 2 =| |}2 BS 1139: Part 1, 1982 : s| || Steel : BS 4360 Grade 40B é a Weight: 13.5 kgs. (fe Bi idomcaramas i i ight: 13.5 kgs. (for 2mm thk. pipe) g Base & Head plate size: aS 120mm x 120mm P 3 ‘OUTER PROP PROP. | Size : Closed - 2500mm 4Gnmibinitibe ] Comer nts | He | He Pin > HE : ye Collar ys | |l3 a] HE i al {le 603mm Dia Tube} = Hz 5 Hs é 2 PROP-400m OUTER PROP INNER PROP. Note : Props are availabe in 2, 3.2 and 4mm thick tubeal Doe) Vertical Frame Plain Base Timber Sole Plate 000mm 3000mm a Base Jack asl Plain base 150mm Cross Brace Vertical FrameaD Bre OTT Ln Cues Selflock frames are light and easy to handle and are ideal to gain quick access to elevated positions. % Towers can be erected in a short time by two unskilled workers, % Uses of towers as access % Electrical work + Plumbing % Seating stands * Maintenance > Plastering % Painting % Column erection Allowable Tower Heights Below is alist of the maximum free standing heights allowed based on maximum base-to-height ratio Inside static towers 4 x min, base dimension Inside mobile towers 3.5 x min. base dimension Outside statie towers 3.5 x min, base dimension ‘Outside mobile towers 3 x min, base dimension Key vcs me When the safe base-to-height ratios are being exceeded or there are high lateral loads, the tower should be tied securely to the structure with scaffold tubes and fitings. Note: Towers an ert 3 (150) ein erect ee] Marina Blue Mobile Towers Mobile tower castors must be locked when the tower is in use. The tower can be moved on jack castors, which must be locked when the cower i in use. | Yellow brownCas cu QUICK STAGE DECKING & PROPPING ly reduced in conjunction with the speed of construction to 10 decking problems. Quick Stage requires fewer different pieces than most other similar systems and can be stored in less space. bour provide an econor ‘The Quick Stage Decking systems replaces the primary & secondary timbers in soffit support and provide a flat support grid for decking out with plywood or other suitable materials. \ A MdY __(uickStage/Star System Y __(uickStage/Star System Sele Gul ZN Transom Cantilever Frame Standard Ledger with i a Tie Bar Diagonal Brace Ledger with ‘C' press ends t @ oh Drophead Plain Base Plate Spigot Spigot Jackea Soldier System Accessories | ‘Se Counter Plate Water Stopper Counter Plate Wing Nur Tie Rod — ely Water Barrier (CIW Reducer) Plastic Sleeve Timber Walling Clamp ; ‘ — = , Sr 2G ¢ Universal came ‘Wing Nut Plastic Sleeve Plastic Cones, ConnectorFFOLD BOARDS PRESSED SWIVEL COUPLER PRESSED SLEEVE COUPLER Superboards Weight: 4.46 kg SWL: 6.23kN Weight: 1.13 kg SWL: 3.15kN Weight: 4.46 kg/m Support frequency: every Gension) PROPERTIES OF STEEL TUBE Nominalod, 48mm FAM Wallthicines 400mm (8 sxe) Sectional rea 5.37cm , Momentofineria 13.8em Elastic Modulus 5.7em Radius of Gyration 1.5tem DROP FORGED DOUBLE SCAFFOLD TUBE COUPLER GALVANISED Weight: 4.66 kgm Weight: 1.25 kg SWL: 12.5kN BLAK Weight: 4.46 kg/m | Kl | : PRESSED JOINT PIN DROP FORGED SWIVEL DROP FORGED WRAPOVER Weight: 0.85 kg coup PUTLOG COUPLER SWL None in Tension Weight: 1.60 kg SWL: 6.25 kN Weight: 0.62 kg SWL: 0.63 kN PRESSED PUTLOG COUPLER PRESSED DOUBLE COUPLER Weight: 0.77 kg SWL: 0.60 kN Weight: 0.91 kg SWL: 6.25 kNEXTRA CO INDUSTRIES L.L.C. EXTRA CO complete range of products Scaffolding, GRP, GRV, GRE, GRC, GRG & Prefab Houses Telephone : +971 (7) 2584218 / +971 (7) 2584383 +971 (7) 2584393 RON Sa TSC Pr OLAS metalworks@extracoindu molt)