Jointmask®

PRODUCT
CATALOGUE
QUALITY CERTIFICATES
Jointmask®
THE DESIGN STANDARD
Jointmask Design Specifications & Quality
standards meet & even exceed the most stringent
National/International Standards World wide,
The Quality Management System at Various
Stages of Design.
• IS 13573 (With Latest up to date amendments)
• CENELEC HD 629 ISI (VDE-0278 Part 1-5)
• IEEE-48, 404
• IEC 404, 502, 55-1, 507, 60, 71, 840
• BS:6480
• SEN 241434
• Edf HN 33-E-01
• ESI-09-13
• C-81

OUR COMMITMENT TO CUSTOMERS

The company is committed to meet the needs of
the customers maximum benefits through
customised solutions.
• Prompt Service
• Excellent quality
• Customer friendly
• Cost effective solution
ISO 14001:2015 • Free advise in all matters of cable jointing

ISO 9001:2015
IN HOUSE TEST EQUIPENTS FOR QUALITY
ASSURANCE Jointmask®

DIELECTRIC CONSTANT & VOLUME

RESISTIVITY TEST SET

TESTING OF TERMINATIONS AND

JOINTS AT OUR IN HOUSE LAB

VERTICAL TENSILE TEST SET

AC HIGH VOLTAGE TEST SET UPTO

DC HIGH VOLTAGE TEST SET UPTO
100kV A.C.
160kV D.C.
Performance Particulars of Jointmask Heat
Shrinkable Joints & Terminations for XLPE
Insulated Cables Upto 36KV
Jointmask®
Test Sequence Parameter for Evaluation Test Voltage Highest Result
Voltage , Umax (KV)
7.2 12 24 36

Conductor IS : 10810 (Parts) - - - - Resistance shall be

Resistance computed
Impact Test Clause 6.1of IS : 13573 - - - - There shall be no visible
damage
A.C. Voltage 1 min. 27 35 55 75 No breakdown and no
withstand (Dry) flashover

A.C. Voltage 1 min. 20 28 50 70 No breakdown and no

withstand (Wet) flashover

Partial Discharge - 2Uo 2Uo 2Uo 2Uo ≤ 5pC

Impulse Voltage 10 positive and 10 negative, 1.2/50 uS, 60 75 125 170 No breakdown and no
withstand between each conductor and the flashover
grounded screen
Load Cycling 3 cycle 5h heating, 3h cooling, 9.5 16 32 50 No breakdown and no
Conductor temperature : 5+ operating flashover
temperature
Partial Discharge - 2Uo 2Uo 2Uo 2Uo ≤ 5pC

Load Cycling 60 cycle 5h heating, 3h cooling, 9.5 16 32 50 No breakdown and no

Conductor temperature: 5+ operating flashover
temperature
Thermal Short 1 sec. symmetrical fault with conductor - - - - No visible signs of
Circuit temperature as for cable specification damage
1 sec. earth fault with screen or amour
temperature as for cable specification
Load Cycling 60 cycle 5h heating, 3h cooling, 9.5 16 32 50 No breakdown and no
Conductor temperature: 5+ operating flashover
temperature
Conductor - - - - - 10% more than initial
Resistance reading
Impulse Voltage 10 positive and 10 negative, 1.2/50 uS, 60 75 125 170 No breakdown and no
withstand between each conductor and the flashover
grounded screen
D.C. Voltage 30 min. 28 48 96 144 No breakdown and no
withstand flashover
Humidity Indoor Conductivity 70 ± 10 mS/m. 300 hour 4.5 7.5 15 22.5 No breakdown and no
terminations spray rate: 0.4 litre/m³/h flashover No visible
tracking and no erosion
Dynamic Short 63kA - - - - No visible signs of
Circuit damage
Salt-fog outdoor Conductivity 1600 ± 200mS/m. 1000 4.5 7.5 15 22.5 No flashover
termination hour
 HMO/I – 1133 SERIES Jointmask®
HEAT SHRINKABLE END TERMINATION FROM 11KV TO 33KV
KIT COMPONENTS
1. Red Mastic 9. Ground Copper Braid
2. Lugs 10. Heat Shrink Umbrella
3. Conductor 11. Heat Shrink Breakout
4. Heat Shrink Lug Sleeve 12. Stress Control Mastic
Heat Shrink Anti Tracking Worm Drives (SS spring steel roll
5. 13.
Insulating Sleeve – Optional)
Heat Shrink Stress Control
6. 14. Copper Braid
Tubing
7. Heat Shrink Rain Shed 15. Solder Tack
8. Black Sealing Mastic 16. Installation Instruction Sheet

C.P.R.I TYPE TESTED (BANGALORE)

ELECTRICAL PERFORMANCE
Test 11KV 22KV 33KV
A.C Dry Withstand Voltage 35KV/1 Minute 50KV/1 Minute 75KV/1 Minute
D.C Withstand , 30 Minute 48KV 96KV 144KV
Impulse Withstand Voltage 75KV 125KV 170KV
Partial Discharge 12.7KV<5Pc 25KV<5Pc 38KV<5Pc

KIT SELECTION GUIDE

OUTDOOR TERMINATION INDOOR TERMINATION

11KV 22KV 33KV 11KV 22KV 33KV
3X16-35–HMO-9 3X16-50–HMO-5 3X25-50–HMO-1 3X16-35–HMI-9 3X16-50–HMI-5 3X25-50–HMI-1
3X50-95–HMO-10 3X70-120–HMO-6 3X70-120–HMO-2 3X50-95–HMI-10 3X70-120–HMI-6 3X70-120–HMI-2
3X120–HMO-11 3X150-185–HMO-7 3X150-185–HMO-3 3X120–HMI-11 3X150-185–HMI-7 3X150-185–HMI-3
3X150-225–HMO-12 3X240-400–HMO-8 3X240-400–HMO-4 3X150-225–HMI-12 3X240-400–HMI-8 3X240-400–HMI-4
3X240-300–HMO-13 3X240-300–HMI-13
3X400–HMO-14 3X400–HMI-14
MSIX/MSOX – 1133 SERIES Jointmask®
HEAT SHRINKABLE SINGLE CORE END TERMINATION FROM 11KV TO
33KV
KIT COMPONENTS

1. Lug 8. Stress Control Mastic

2. Conductor 9. Solder Tack
3. Heat Shrink Lug Sleeve 10. Copper Braid
4. Red Mastic 11. Worm Drives
5. Heat Shrink Rain Shed 12. Black Sealing Mastic
Heat Shrink Anti Tracking
6. 13. Ground Copper Braid
Insulating Sleeve
Heat Shrink Stress Control
7. 14. Installation Instruction Sheet
Tubing

C.P.R.I TYPE TESTED (BANGALORE)

ELECTRICAL PERFORMANCE

Test 11KV 22KV 33KV

A.C Dry Withstand Voltage 35KV/1 Minute 50KV/1 Minute 75KV/1 Minute
D.C Withstand , 30 Minute 48KV 96KV 144KV
Impulse Withstand Voltage 75KV 125KV 170KV
Partial Discharge 12.7KV<5Pc 25KV<5Pc 38KV<5Pc

KIT SELECTION GUIDE

OUTDOOR TERMINATION INDOOR TERMINATION

11KV 22KV 33KV 11KV 22KV 33KV
1X16-50–MSOX-11 1X16-50–MSOX-6 1X25-50–MSOX-1 1X16-50–MSIX-11 1X16-50–MSIX-6 1X25-50–MSIX-1
1X70-120–MSOX -12 1X70-185–MSOX-7 1X70-185–MSOX-2 1X70-120–MSIX-12 1X70-185–MSIX-7 1X70-185–MSIX-2
1X150-300–MSOX-13 1X185-300– MSOX-8 1X240-500–MSOX-3 1X150-300–MSIX-13 1X185-300–MSIX-8 1X240-500–MSIX-3
1X400-630–MSOX-14 1X400-630– MSOX-9 1X630-800–MSOX-4 1X400-630–MSIX-14 1X400-630–MSIX-9 1X630-800–MSIX-4
1X800-1000–MSOX-15 1X800-1000– MSOX-10 1X1000–MSOX-5 1X800-1000–MSIX-15 1X800-1000–MSIX-10 1X1000–MSIX-5
 HMS – 1133 SERIES Jointmask®
HEAT SHRINKABLE STRAIGHT THROUGH JOINT FROM 11KV TO 33KV

KIT COMPONENTS
Heat Shrink Dual Wall
1 In Line Connector 9
Tubing

2 Grey Mastic 10 Copper Mesh Tape

3 Stress Control Mastic 11 Solder Tack

Heat Shrink Stress Copper Earth

4 12
Control Tubing Continuity Braid

5 XLPE Insulation 13 Worm Drives

Heat Shrink
6 14 G.I Mesh Tape
Insulation Tubing
Heat Shrink Outer
7 Stress Control Mastic 15
Jacket
Semi-Conducting Installation Instruction
8 16
Paint Sheet

ELECTRICAL PERFORMANCE
Test 11KV 22KV 33KV
A.C Dry Withstand Voltage 35KV/1 Minute 50KV/1 Minute 75KV/1 Minute
D.C Withstand , 30 Minute 48KV 96KV 144KV
Impulse Withstand Voltage 75KV 125KV 170KV
Partial Discharge 12.7KV<5Pc 25KV<5Pc 38KV<5Pc

KIT SELECTION GUIDE

3 CORE STRAIGHT THROUGH JOINT
11KV 22KV 33KV
3X16-50 – HMS-10 3X25-50 – HMS-5 3X35-70 – HMS-1
3X50-95 – HMS-11 3X70-95 – HMS-6 3X95-150 – HMS-2
3X120-185 – HMS-12 3X120-150 – HMS-7 3X185-300 – HMS-3
3X225-300 – HMS-13 3X185-240 – HMS-8 3X400 – HMS-4
3X400 – HMS-14 3X300-400 – HMS-9
 Jointmask®
TAPEX CAST RESIN PLASTIC NET
TYPE STRAIGHT THROUGH JOINT
UPTO 33KV , TPMS – 1133 SERIES
KIT CONTENTS :
ITEM DESCRIPTION
C. COMPOUND + HARDNER

STRESS GRADING PAD

COPPER BINDING WIRE

TINNED COPPER WIRE MESH

PLASTIC NET

JUBILEE CLAMP

AL. EMERY TAPE

CLEANING LIQUID

SEMI CONDUCTING SELF BONDING

TAPE

SELF BONDING INSULATING TAPE

AL. CRIMP / SHEER TYPE FERRULE

EARTH CONTINUITY CONNECTION

PVC ADHESIVE TAPE

B.O.P.P TAPE

RISER No.2

POURING GATE

INSTRUCTION SHEET

KIT SELECTION GUIDE

3 CORE STRAIGHT THROUGH JOINT
11KV 22KV 33KV
3X16-35 – TPMS-11 3X16-35 – TPMS-31 3X50-95 – TPMS-42
3X50-95 – TPMS-12 3X50-95 – TPMS-32 3X120-185 – TPMS-43
3X120-185 – TPMS-13 3X120-185 – TPMS-33 3X225-300 – TPMS-44
3X225-300 – TPMS-14 3X225-300 – TPMS-34 3X400 – TPMS-45
3X400 – TPMS-15 3X400 – TPMS-35

ELECTRICAL PERFORMANCE
Test 33KV
A.C Dry Withstand Voltage 75KV/1 Minute
D.C Withstand , 30 Minute 144KV
Impulse Withstand Voltage 170KV
Partial Discharge 38KV<5Pc
 HMLT – 1100 SERIES Jointmask®
HEAT SHRINKABLE STRAIGHT THROUGH LT JOINT

KIT COMPONENTS

1. Heat Shrink Outer Jacket 5. Copper Earth Continuity Braid

2. Heat Shrinkable Insulating Tubes 6. Worm Drives
3. In Line Connectors 7. Black Sealing Mastic
4. Red Mastic Tape 8. Installation Instruction Sheet

KIT SELECTION GUIDE

LT STRAIGHT THROUGH JOINT
1.1KV
3 ½ / 4 X 1.5 – 6 – HMLT-1
3 ½ / 4 X 10 – 16 – HMLT-2
3 ½ / 4 X 25 – 50 – HMLT-3
3 ½ / 4 X 70 – 150 – HMLT-4
3 ½ / 4 X 185 – 400 – HMLT-5

ELECTRICAL PERFORMANCE
Test 1.1KV
A.C Dry Withstand Voltage 3.5KV/1 Minute
D.C Withstand , 30 Minute 15KV/15 Minute
HMLT(I)/(O)– 1100 SERIES Jointmask®
HEAT SHRINKABLE LT END TERMINATION KIT
KIT COMPONENTS

1 HEAT SHRINKABLE MULTI CORE

BREAKOUT
2 HEAT SHRINKABLE LUG SLEEVE

3 HEAT SHRINKABLE CORE INSULATION

SLEEVE
4 EARTHING ARRANGEMENT

5 TERMINAL LUGS

6 CABLE PREPERATION KIT

7 BLACK MASTIC TAPE

8 RED MASTIC TAPE

9 INSTALLATION MANUAL

KIT SELECTION GUIDE

LT END TERMINATION KIT

1.1KV OUTDOOR
3 ½ / 4 X 16 – 35 – HMLT(O)-1
3 ½ / 4 X 50 – 95 – HMLT(O)-2
3 ½ / 4 X 120 – 185 – HMLT(O)-3
3 ½ / 4 X 225 – 300 – HMLT(O)-4
3 ½ / 4 X 400 – 500 – HMLT(O)-5
1.1KV INDOOR
3 ½ / 4 X 16 – 35 – HMLT(I)-1
3 ½ / 4 X 50 – 95 – HMLT(I)-2
3 ½ / 4 X 120 – 185 – HMLT(I)-3
3 ½ / 4 X 225 – 300 – HMLT(I)-4
3 ½ / 4 X 400 – 500 – HMLT(I)-5

ELECTRICAL PERFORMANCE
Test 1.1KV
A.C Dry Withstand Voltage 3.5KV/1 Minute
D.C Withstand , 30 Minute 15KV/15 Minute
 CSS – 1133 SERIES Jointmask®
COLD SHRINKABLE STRAIGHT THROUGH JOINT FROM 11KV TO 33KV

KIT COMPONENTS
1. Silicon Rubber Joint Body 9. Silicone Grease
2. Void Filler Mastic Tape 10. Cleaning Solvent
3. Armour Cast Tape 11. Mopping Cloth
4. Constant Force Spring 12. Emery Tape
5. Ground Earthing Braid 13. Glove
6. In-Line Connector 14. PVC Adhesive Tape
7. Semi-Conducting Tape 15 Installation Instruction Sheet
8. Copper Mesh Tape

ELECTRICAL PERFORMANCE
Test 11KV 33KV
A.C Dry Withstand Voltage 35KV/1 Minute 75KV/1 Minute
D.C Withstand , 30 Minute 48KV 144KV
Impulse Withstand Voltage 75KV 170KV
Partial Discharge 12.7KV<5Pc 38KV<5Pc

KIT SELECTION GUIDE

CABLE SIZE KIT CODE FOR 11KV KIT CODE FOR 33KV
3 X 16-50sq.mm CSS – 1 CSS – 11
3 X 70-95sq.mm CSS – 2 CSS – 12
3 X 120-185sq.mm CSS – 3 CSS – 13
3 X 240-300sq.mm CSS – 4 CSS – 14
3 X 400sq.mm CSS – 5 CSS – 15
 CSO/CSI/E – 1133 SERIES Jointmask®
COLD SHRINKABLE END TERMINATION FROM 11KV TO 33KV

S.No KIT CONTENTS

1. C.S.BREAKOUT
2. C.S. COLD SHRINK S.C TUBE
3. C.S.TERMINAL LUG TUBE
4. C.S. CORE TUBE
5. TERMINAL LUG
6. EARTHING ARRANGEMENT
7. SEMI-CONDUCTING TAPE
8. SELF BONDING TAPE
9. BLACK MASTIC TAPE
10. CABLE PREPERATION KIT
11. INSTALLATION MANUAL

6.6/11KV Kit Selection Chart 33KV Kit Selection Chart

INDOOR TERMINATION OUTDOOR TERMINATION INDOOR TERMINATION OUTDOOR TERMINATION
3X16-50 CSI-1 3X16-50 CSO-1 3X16-50 CSI-11 3X16-50 CSO-11
3X70-95 CSI-2 3X70-95 CSO-2 3X70-95 CSI-12 3X70-95 CSO-12
3X120-185 CSI-3 3X120-185 CSO-3 3X120-185 CSI-13 3X120-185 CSO-13
3X240-300 CSI-4 3X240-300 CSO-4 3X240-300 CSI-14 3X240-300 CSO-14
3X400 CSI-5 3X400 CSO-5 3X400 CSI-15 3X400 CSO-15

ELECTRICAL PERFORMANCE
Test 11KV 33KV
A.C Dry Withstand Voltage 35KV/1 Minute 75KV/1 Minute
D.C Withstand , 30 Minute 48KV 144KV
Impulse Withstand Voltage 75KV 170KV
Partial Discharge 12.7KV<5Pc 38KV<5Pc
HS WRAP AROUND REPAIR
SLEEVE
Jointmask®
Voltage Class 11kV – 33kV. Heat Shrinkable Wrap Around
Repair Sleeve is ideal for emergency repair of electrical
power system. ‘JOINTMASK’ heat shrink repair sleeves are
fast and used for emergency cable repair and sealing from
moisture ingress. The repair sleeve is quickly fitted in
breakdowns.

Applications
 Emergency repair of electrical system
 Insulation and protection of odd-shaped electrified
objects, where tubular shaped insulation materials are
not applicable
 Fast repair of outer sheath damage of LT/HT cables

Features / Benefits
 Moisture proof
 Prevents water ingress into repaired cables, the inner
layer of hot melt adhesive inside the repair system melts
and flows into the interstices.
 Abrasion and corrosion resistant semi-rigid outer layer

Flame Retardant

Technical Specification
PROPERTIES VALUE STANDARD

PHYSICAL

Tensile Strength 17 N/mm² (Mpa) ASTM D638

(min.)

Ultimate Elongation 300% (min.) ASTM D638

Longitudinal Change -10% (max.) ASTM D2671

Water Absorption 0.2% (max.) ASTM D570

PRODUCT For Cable DIA(mm.) Standard Length ESCR 48 hrs. for 50°C No Crack ASTM D570
CODE
Torchability No split TE 201 AOL
RS76/22 40-50mm 1000mm
THERMAL
RS101/30 55-65mm 1000mm
Accelerated ageing 120°C for 500 hrs ASTM D2671
RS122/38 70-100mm 1000mm
Tensile Strength 15 N/mm² (Mpa) ASTM D638
RS139/38 105-120mm 1000mm (min.)

RS160/55 125-140mm 1000mm Ultimate Elongation 220% (min.) ASTM D638

Electrical

Dielectric Strength 12KV/mm.(min.) ASTM D149

Chemical

Chemical Resistance in 0.1 N

Sol. Of Na₂So₄, Na₂, NaCl₂,
H₂So₄

Tensile Strength 15 N/mm² (Mpa) ASTM D638

(min.)

Elongation 200% (min.) ASTM D638

HEAT SHRINK HIGH
VOLTAGE TAPE, JHST- 1133 Jointmask®
SERIES Voltage Class 1-33KV Ideal for emergency
repair of electrical power system

Tested With National

Test House

Applications :
 Emergency repair of electrical system
 Insulation and protection of odd-shaped electrified
objects,
where tubular sleeve shaped insulation materials are not
applicable
 Reduce space allowance between phase to phase bus bar
Features/Benefits :
 Low melting point high polymer adhesive layer for easy
installation Properties Requirements Testing Method
 Conform to irregular shaped objects where tubular sleeve Physical
shaped insulation materials are not applicable Tensile Strength 8 N/mm2 (min.) ASTM D 412, ISO 37
 Compatible with most other insulation material Ultimate Elongation 200% (min.) ASTM D 412, ISO 37

1012
Temperature Range : Volume Resistivity
1x
ASTM D 257
ohms.cm.(min.)
 Operating Temperature : -40°c to 105°c
 Shrink Temperature : 125°c Low Temperature Flexibility
(4 hrs at - 20o C) No cracking ASTM D 2671
Colours Available : Flammability Self Extinguishing ASTM D 2671
RED , YELLOW , GREEN , BLUE , BLACK Heat Ageing (7 days at 175o C)
Tensile Strength 7 N/mm2 (min.) ASTM D 2671

Elongation 200% (min) ASTM D 2671

Ordering Information
No cracking or
Heat Shock ASTM D 2671
ORDERING BACKING THICKNESS ROLL flowing
ROLL WIDTH (mm)
REF. Number RECOVERED (mm) LENGTH(mtr) Electrical

JHST - 1 25.0 1.00 5 500 V/mil (20

Dielectric Strength ASTM D 149
kV/mm)

JHST – 2 50.0 1.00 5 Dielectric Constant 3.4 ASTM D 150

Tracking Resistance Non-Trackig ASTM D 2303

Corrosion No corrosion ASTM D 2671

Installation Instruction
Water Absorption 0.5% (max.) ASTM D 570
A 2/3 overlap is recommended
One layer application required up to 11 kV Adhesive
Flame Retardant Adhesive Softening Point 100o C ASTM D28
Two layer application required up to 22 kV
Three layer application required up to 33 kV Low Temperature Flexibility -25o C ESI0913

Tracking Resistance Non-Tracking ASTM D2303

HEAT SHRINK HIGH
VOLTAGE BUS BAR Jointmask®
INSULATION TUBE, HVBBS
Tested With National
Test House

Durable
Heat Shrinkable Bus Bar tubing is made of specially formulated, cross-
linked, flame retardant, track resistant polyolefin. This material has high
resistance to splitting, while providing the flexibility to conform to bends
in certain applications. Superior split resistance can prevent insulation
failure and resulting down times.
Reliable
Heat Shrinkable Bus Bar tubing is unaffected by normal cleaning fluids and
is resistant to physical damage. Good thermal endurance (up to 110°C /
230°F) contributes to longer life and more stable performance. Excellent
dielectric strength allows the required space between bus bars and metal
enclosures to be substantially reduced. Closer spacing reduces both the
overall size of the assembly, and the overall cost.
Cost Effective
In the past, it was expensive to replace otherwise good electrical
equipment that had been damaged by fire or had failed due to insulation
deterioration. Replacing burned insulation or retrofitting with flame-
retardant. Heat Shrinkable Anti Tracking Bus Bar Tubing is an extremely
cost-effective alternative to buying new bus gear. It will shrink to fit
rectangular, square or round bus bar and will handle voltage ranges from
600 volts to 36KV. This reduces your inventory requirements, and saves
you time and money.

Ordering Information

Inner Dia of Inner Dia of Flame Retardant

the Tube the Tube Available
Product
before after Length per
Code
shrinking shrinking Roll
(mm) (mm)
HVBBS-1 22 mm 8 mm 25 mtr
HVBBS-2 29 mm 9 mm 25 mtr
HVBBS-3 33 mm 10 mm 25 mtr
HVBBS-4 35 mm 12 mm 25 mtr
HVBBS-5 43 mm 15 mm 25 mtr
HVBBS-6 52 mm 20 mm 25 mtr
HVBBS-7 68 mm 25 mm 25 mtr
HVBBS-8 78 mm 30 mm 25 mtr
HVBBS-9 100 mm 40 mm 20 mtr
HVBBS-10 120 mm 50 mm 20 mtr
HVBBS-11 150 mm 60 mm 20 mtr
Colours : Reddish Brown
 Jointmask®
OVERHEAD LINE PROTECTION
SLEEVES OLPS-1133 SERIES

Slot Shape protective connector for overhead naked
conductor
Suitable for application in slot-shape for protection of
overhead naked line . This material is qualifiedly produced
uniformly by special producing to obtain the best insulation
properly.
Self – locked protective tubing for medium voltage
line cover.
Suitable for application on 11KV – 33KV aerial naked
wires/conductors. Easy and quick to operate, mainly
used in the insulation of naked-wire in substation
and overhead conductors.

Features：
Live installation ,
Lightweight , Anti-
tracking , Weather
Resistance , Superior UV
and Abrasion Resistance ,
Localized Installation ,
Range Taking
Quick Installation from
16mm2-800mm2 Flame Retardant

Dielectric Strength : 20KV/mm

Tracking and erosion resistant
Tensile Strength : 10MPa min
Ultimate Elongation : 100%min
Thermal Endurance : 105'C min
Water Absorption : 1%MAX AFTER 336 Hrs AT 23'C.
Resistant to bird dropping : Uric Acid for 168 Hrs

Application
If overhead lines get across trees or are close to trees or buildings, it may lead to electrical outages caused by
incidental contact from tree branches or wildlife. Medium voltage line cover can provide unique insulating
protection solution for those kind of problems. (See picture) Medium voltage line cover used for railway contact
network overhead line system, improve insulating performance and prevent electrical outages caused by
incidental contact from tree branches or wildlife. insulation for overhead conductors to help prevent electrical
outages caused by incidental contact from tree branches or wildlife. It provides unique insulation protect
solution especially for railway overhead conductor. The sleeve may be applied selectively on problem spans to
avoid costly conductor replacement. Installation is possible on energized lines utilizing the tool which attaches
directly to the overhead conductor and remains stationary in a single location
HEAT SHRINK MEDIUM THIN
WALL VOLTAGE BUS BAR Jointmask®
SLEEVE MVBBS - 6000 SERIES
Tested With National
Test House

Application
Heat Shrinkable Medium Voltage Thin Wall Bus Bar
Sleeve has excellent physical, chemical and electrical
proprieties, widely used for bus-bar insulation for up to
6.6KV because of their rapid, easy to installation. Can
also be used to provide insulation and strain relief of
electrical connections and wire termination,
identification of wires and packaging components
Heat Shrinkable Medium Voltage Thin Wall Bus Bar
Sleeve is widely used for electrical insulation and
protects in-line components, disconnect terminals and
spices with its high strength and excellent resilience.
Bundles wires for very flexible light-duty harness.
Identifies or colour codes, wires, cables, terminals, and
components.
Features / Benefits
Low shrunk temperature reduces installation time and
the risk of damage to temperature sensitive
components. Hot stamps extremely well. Very flexible,
does not easily wrinkle when bent. Higher temperature
rating, better thermal stability and higher resistance to
physical abuse than non-cross linked materials.
Size Selection
Always order the largest that will
Ordering Information
shrink snugly shrink over the
component to be recovered,
Inner Dia of Inner Dia of
special ordered sizes are
the Tube the Tube Available
Product available on request
before after Length per
Code
shrinking shrinking Roll
(mm) (mm)
MVBBS-1 10 mm 5 mm 100 mtr
MVBBS-2 20 mm 10 mm 100 mtr
MVBBS-3 30 mm 15 mm 50 mtr
MVBBS-4 40 mm 20 mm 50 mtr
MVBBS-5 50 mm 25 mm 50 mtr
MVBBS-6 60 mm 30 mm 50 mtr
MVBBS-7 75 mm 32 mm 50 mtr
MVBBS-8 100 mm 50 mm 20 mtr
MVBBS-9 120 mm 60 mm 20 mtr
MVBBS-10 150 mm 75 mm 20 mtr

Operating Temperature : -55°C to 125°C

Colours : Red , Yellow , Black , Blue

Flame Retardant
 Jointmask®
HEAT SHRINK FLAME RETARDANT
OUTER CABLE TUBING WITH
INNER ADHESIVE, OJ- 1133 SERIES

Voltage Class 1.1-33kV Ideal for electrical insulation and

protection of outdoor electrical equipments
Outer Jacketing, flame retardant abrasion resistant heat
shrinkable tubing with adhesive liner.
Applications
Insulation protection for outdoor electrical equipments
and connections (such as hanging lamps, external lighting
system, electrical cable for motors and other cabling
joints) in sea-going vessel, off-shore oil platform, shipyard
and harbor.
Test Item Test Method Typical Value Water sealant applications for outdoor electrical
Tensile strength ASTM D2671 ≥10Mpa equipments
Break down elongation ASTM D2671 ≥450%
Other applications which require mechanical protection
Tensile strength after ASTM D2671 ≥10Mpa
ageing and waterproof sealing against seawater, moisture and
Break down elongation ASTM D2671 ≥400% other common contaminates
after ageing Features/Benefits
Upright combustibility ASTM D2863 FV-1 Adhesive-lined, sealing against water, moisture and/or
Water absorption ASTM D570 ≤0.5%
other common contaminants
Heat shock 200°C for No drop , no flow
30min Flame retardant
Low temperature -40°C for 4hr No cracking Abrasion resistant
flexibility Temperature Range
Dielectric strength ASTM D2671 ≥15kV/mm Operating Temperature : -55~ 105 ºC
Peel off strength to PEX ASTM D2671 ≥30N/cm
Peel off strength to
Shrink Temperature : 105 ~ 135 ºC
ASTM D2671 ≥30N/cm
steel Color: Black

Product Selection
Standard
Product For Cable
Length per
Code Diameter(mm)
piece(mm)
OJ30/12 10mm-20mm 1000
OJ40/16 20mm-30mm 1000
OJ50/20 30mm-40mm 1000
OJ65/25 45mm-55mm 1000
OJ78/30 55mm-65mm 1000
OJ100/40 65mm-85mm 1000
OJ115/50 85mm-100mm 1000
OJ140/55 100mm-120mm 1000
OJ160/60 120mm-140mm 1000
OJ180/70 140mm-160mm 1000

Flame Retardant
 Jointmask®
MAS-1100 SERIES

CAST RESIN LT STRAIGHT THROUGH JOINT

Product Selection Guide for LT ResinCast Straight Joint Kits (Aluminum) Conductor
Cable formation and conductor cross section No. of core x mm² Dimension
PRODUCT CODE
2 CORE 3 CORE 3 ½ CORE 4 CORE LxH (mm)
MAS-1 2.5-16 2.5-16 2.5-10 2.5-10 180 x 50
MAS-2 16-35 16-25 16-25 16-25 215 x 55
MAS-3 35-95 25-70 35-50 35-50 266 x 72
MAS-4 95-150 70-120 50-95 50-95 330 x 75
MAS-5 150-185 120-150 95-120 95-120 370 x 90
MAS-6 185-300 150-225 150-185 150-185 680 x 100
MAS-7 400 400 220-300 225-300 750 x 105
MAS-8 500 630 300-400 300-400 850 x 140

ELECTRICAL PERFORMANCE
Test 1.1KV
A.C Dry Withstand Voltage 3.5KV/1 Minute
D.C Withstand , 30 Minute 15KV/15 Minute
 Jointmask®
PU RESIN & MDI HARDNER

Description :
Polyurethane resin is a versatile potting
compound ideal for encapsulating power
cable joints up to 36kV and potting capacitors,
electronic flashers and other components.
When cured with hardener at ambient
temperature , semi-flexible castings are
obtained.

Advantages :
• Low water absorption
• Low exotherm
• Good bond strength
• Negligible shrinking
• Excellent impact resistance
• Excellent resistance to heat shock
Properties of Polyurethane resin and hardener • Resistance to transformer oil, dilute acids
and alkalis
Properties Unit Resin Hardner • Good hydrolytic stability

Colour & Appearance Plain/Brown Clear Brown Areas of Application :

Viscosity at 27°C mPa.s 10000 - 14000 100 Polyurethane resin and hardener is ideal for
potting, casting, encapsulating and sealing the
Density at 27°C g/ml 1.44 – 1.64 1.12 – 1.32 following:
• Power cable joints
• Capacitors
Flash point °C  150  150
• Auto Electricals
Isocynate content % NA 29-30 • Filters
• Transformers
Storage stability months 12 12

Dielectric Properties: Application Method :

Polyurethane resin should be first stirred,
Specimen cured for 16 h at Room Temperature + 4h at 80°C since the filler on long storage has setting
tendency.
Hardener should then be mixed in
Dielectric strength as per IEC 60243 kV/mm 14
recommended proportion at room
with 3mm specimen
temperature (20-40°C) and used for casting
Volume resistivity at 500 V DC as per ohm.cm 10¹⁴ or potting within the pot life (usable life of
IEC 60455-2 NT mixture)

Dielectric constant at 30 V/1 kHz as - NT Safe Handling :

per IEC 60455-2
Dielectric loss factor 30 V/1 kHz as per
IEC 60455-2
Track resistance by IEC 60112
Mixing Proportion & Pot
Life:
Mixing Proportion & Pot Life
Initial Viscosity of mixture at 27ᵒC
Pot life of 236 g mix at 27°C
Gel time at 27°C for 236 g mix
Temperature rise (exothermal)
NT Hardener is vulnerable to humidity and must be
- 0.06 stored in the original sealed containers at
0.2 temperatures between 20ᵒC and 40°C.
Temperatures below and above these limits
volts  600 result in crystallization and polymerization
respectively.
Hardener has low volatility and hence is
relatively safe. However, customers are advised
Parts by weight 100 : 20 ± 1 to ensure that the work place is clean and well
ventilated. Workers should wear protective
mPa.s 3500-5500
goggles and gloves, refrain from eating at work
Min 35-45 place and wash their hands with soap on
completion of job. If the material accidentally
Min 45-55 splashes into the eyes, they must be rinsed with
clean water and a doctor must be consulted
°C 55-65
immediately.
The cured casting is not harmful to health.

Available Packaging :
Polyurethane resin : 25kg, 4kg, 1kg , 750gms, 500gms , 300gms
MDI Hardener : 5kg, 800gms, 200gms , 150gms , 100gms, 60gms
 Jointmask®
PUSH ON END TERMINATION INDOOR /
OUTDOOR MEPI/MEPO – 1133 SERIES

Push On Technology

JOINTMASK PUSH ON system comprises of precisely engineered

and molded EPDM (Ethylene Propylene Diene Monomer) Rubber
Components.
The stress cone of JOINTMASK PUSH ON terminations consist of
highly track resistant insulating section vulcanized to a semi-
conducting section. The built in stress cone is designed using
computer calculations of the electric field in the cone and the
surrounding air.
The components of JOINTMASK PUSH ON system are supplied
ready to use. They are easy to install as shown below. As all the
dimensions are fixed by the termination itself, the risk of mistakes
is minimized. The system comprises of components supplied in kit
to suit any size and voltage of cables up to 33kV.
The system can be used up to 1000 sq.mm for cables from 3.3kV
to 36kV.

OUTDOOR TERMINATION INDOOR TERMINATION

11KV 22KV 33KV 11KV 22KV 33KV
3X25-35–MEPO-09 3X35-50–MEPO-020 3X50– MEPO-029 3X25-35–MEPI-09 3X35-50–MEPI-011 3X25-50– MEPI-013
3X50-70– MEPO-010 3X70–MEPO-021 3X70-120– MEPO-030 3X50-70– MEPI -010 3X70–MEPI-012 3X70-120– MEPI-014
3X95– MEPO-011 3X95-150–MEPO—022 3X150-185– MEPO-031 3X95– MEPI -011 3X95-150–MEPI—013 3X150-185– MEPI-015
3X120-150– MEPO-012 3X185-240–MEPO-023 3X240-400– MEPO-032 3X120-150– MEPI-012 3X185-240–MEPI-014 3X240-400– MEPI-016
3X185-240– MEPO-013 3X300–MEPO-024 3X185-240– MEPI-013 3X300–MEPI-015
3X300-400– MEPO-014 3X400–MEPO-025 3X300-400– MEPI-014 3X400–MEPI-016
3X500– MEPO-015 3X500–MEPO-026 3X500– MEPI-015 3X500–MEPI-017
3X630– MEPO-17 3X630– MEPI -17

Assembly : Push On Termination

The stress cone is Application on Stress Application of Self The completed Rain Shed The completed
pushed on to the Grading Pad over Amalgamating termination for applied for termination for
prepared cable stress cone and Insulating Tape over indoor use outdoor end outdoor use
core. cable outer screen Stress Grading Pad termination
 Jointmask®
COMPOSITE SUPPORT INSULATOR
WITH T-BRACKET FOR 11-33KV
OUTDOOR TERMINATION

APPLICATION :
Terminations mounted on single pole
demands definite clearance from the
structure and support. To meet these
requirements we offer Support
Insulators and mounting T Bracket as
per details given below. The stock
insulators are made from glass
reinforced core, moulded with
silicone rubber polymeric skirts to
provide creepage and food electrical
properties and long term resistance
to environmental ingress.

Technical Data JS11 JS33

(11KV) (33KV)
Creepage distances (mm)
Dry lightening impulse 75 170
Withstand (kV)
Wet power frequency 28 70
Withstand 1 min (kV)
 Jointmask®
SELF AMALGAMATING EPR HIGH
VOLTAGE RUBBER TAPE

APPLICATIONS
•For jointing and repairing a wide range of solid dielectric
power cables up to 69 kV.
•For insulation, waterproofing and protection of electrical
components.
PRODUCT BENEFITS
•Excellent physical and electrical properties with a high degree
of stability under conditions of use
•The tape amalgamates rapidly when applied under tension to
provide a void-free homogeneous wrapping, without the need
for external heat or pressure.
•Compatible with a wide range of rubber and plastic dielectric
cable insulation. These include polyethylene,cross-linked
polyethylene, ethylene propylene rubber, PVC, butyl and
neoprene.
•Excellent resistance to water and ozone.
•The tape will remove cleanly when cut, allowing it to be used as
temporary insulation or protection.
•Service temperature -40 to +100°C.
•Supplied in an easy to handle and apply tape form. The product
is interleaved with a disposable plastic liner.

RECOMMENDATIONS

Care should be taken to avoid direct contact between the tape and
petroleum-type solvents and oils. Oils may affect the electrical
properties of the tape.
The rolls should be stored flat on their cut edges in the original
packaging. The product must be protected from dust, heat,
moisture, direct sunlight and solvent fumes. Storage temperature
between +10°C and +30°C. Under these conditions, the storage life
of the tape in a temperate climate will be at least one year.

TECHNICAL PROPERTIES

Unit Nominal Test Method

ORDERING INFORMATION
Value
Thickness mm 0.75 •Roll length: 9.1m
Tensile Strength MPa 3 BS 903 •Roll width: 25mm, 38mm, 50mm
Elongation at Break % 900 BS 903 •Tape thickness : 0.76mm
Volume Resistivity Ohm.m 1 x 10¹³ ASTM D257
•Core: 38mm dense cardboard/plastic
•Packaging: Individually shrink-wrapped rolls
Dielectric Loss Angle - 0.005 ASTM D150
Dielectric Strength kV/mm 42 ASTM D149
 Jointmask®
Anti – Tracking Mastic Tape (Red
Mastic Tape) JRMT

Applications & Features : • Excellent sealing and waterproof

To provide sealing and anti tracking for • Anti tracking , anti ageing
power cable joints and terminations • Easy to fill any irregular shape
up to 36KV. • Operating temperature : -40°C to 90°C
• Standard colour : Red

Technical Data
Properties Test Method Typical Data
Tensile Strength（M Pa） ASTM D 2671 ≥0.1MPa
Elongation at break ASTM D 2671 ≥1000%
Dielectric Strength (KV/mm) IEC 243 ≥15kV/mm
Dielectric Constant IEC 250 2~3
Volume Resistance IEC 93 ≥1.0X10¹⁴Ω.cm
Adhesive to Steel DIN 30672 3.0N/mm

This product is supplied as stripes or rolls of specified dimensions with release paper on both sides.
Recommend to store in the original packing protected from moisture , dust ,heat and sunlight
 Jointmask®
Stress Control Mastic Tape (YELLOW
Mastic Tape) JSCT

• Equilibrate the electrical field and reduce the

Applications & Features : electrical stress.
To provide stress relief of electrical • Self-fusing mastic filling voids and irregular shapes
field in all MV Cable Joints and • Resistant to water and humidity
terminations for heat shrink and cold • Excellent self-sticking
• Service temperature: -20℃ to 90℃
shrink technologies. Applicable upto
• Overload temperature: 100℃max
36 kV • Standard colour : Yellow
Technical Data
Properties Test Method Typical Data
Tensile Strength（M Pa） ASTM D 2671 ≥0.2MPa
Elongation at break ASTM D 2671 ≥1000%
Dielectric Strength (KV/mm) IEC 243 ≥12kV/mm
Dielectric Constant IEC 250 13-15
Volume Resistance IEC 93 ≥1.8X10¹¹Ω.cm
Loss Factor (50Hz) - 0.035
Adhesive & Self Amalgamation - Good

Oxygen Resistance - PASS

Heat Shock (105°C) - PASS
This product is supplied as stripes or rolls of specified dimensions with release paper on both sides.
Recommend to store in the original packing protected from moisture , dust ,heat and sunlight
 Jointmask®
Void Filling Black Mastic Tape JBMT

• Excellent sealing and waterproof

Applications & Features :
• Made from non toxic butyl compound
To provide void filling and insulation
• Easy to fill any irregular shape
for power cable termination and joints
• Operating temperature : -40°C to 90°C
up to 36KV
• Standard colour : Black
Technical Data
Properties Test Method Typical Data
Tensile Strength（M Pa） ASTM D 2671 ≥0.1MPa
Elongation at break ASTM D 2671 ≥1000%
Dielectric Strength (KV/mm) IEC 243 ≥15kV/mm
Dielectric Constant IEC 250 2~3
Volume Resistance IEC 93 ≥1.0X10¹⁴Ω.cm
Adhesive to Steel DIN 30672 1.0N/mm

This product is supplied as stripes or rolls of specified dimensions with release paper on both sides.
Recommend to store in the original packing protected from moisture , dust ,heat and sunlight
 Silicone Gel Based Cable Straight
Joints Jointmask®
Properties
Joints with non toxic insulation with fast cross linking without

It is non toxic and safe

Fast in cross linking, with time saving
It has low viscosity, and consequently it is very conformable
It is re-enterable even after long working periods
Stable with respect temperature variations
It has extremely low exothermic peak, so that the materials
in contact are not thermally stressed
It has very high dielectric characteristics
It is soft and sticky

Suitable also for high depth installations, as its softness

SIZE -1 (A 180mm X B 50mm)
allows the transmission of the water pressure
SIZE -2 (A 215mm X B 55mm)
It has no shelf life
SIZE -3 (A 266mm X B 72mm)
For installation up to 1 kV
any oxidation and unlimited shelf life.

Dielectric strength: >20kV/mm SIZE -4 (A 330mm X B 75mm)

Volume resistivity: >2.10¹⁵Ωcm SIZE -5 (A 365mm X B 95mm)

FOR SIGNAL / CONTROL CABLE

SIZE – 1 ( 12C x 1.5sq.mm / 10C x 2.5sq.mm)
SIZE – 2 ( 24C x 1.5sq.mm / 19C x 2.5sq.mm)
SIZE – 3 ( 40C x 1.5sq.mm / 35C x 2.5sq.mm)
SIZE – 4 ( 75C x 1.5sq.mm / 40C x 2.5sq.mm)
SIZE – 5 (100C x 1.5sq.mm / 75c x 2.5sq.mm)

FOR TELECOMMUNICATION CABLE

SIZE -1 (UPTO 1-16 PAIR)
SIZE -2 (UPTO 16-25 PAIR)
SIZE -3 (UPTO 25-50 PAIR)
SIZE -4 (UPTO 50-100 PAIR)
SIZE -5 (UPTO 50-200 PAIR)

FOR LT POWER CABLE

SIZE -1 (UPTO 3 ½ C X 10sq.mm)
SIZE -2 (UPTO 3 ½ C X 25sq.mm)
SIZE -3 (UPTO 3 ½ C X 50sq.mm)
SIZE -4 (UPTO 3 ½ C X 95sq.mm)
SIZE -5 (UPTO 3 ½ C X 150sq.mm)
 Jointmask®
Pre Filled Silicone Gel Based Cable
Straight Through Joint

Pre-filled Silicone Gel Joint is for straight

Joints with non toxic insulation with fast cross linking without

through joints for extruded, signaling , control

and telecom cables up to 3.3kV.

The Joint is ready to use and pre filled with

silicone gel, chemically inert and non-toxic, it
never loses its softness, conformability and
adhesiveness. This is why the joint is without
shelf life and is re-enterable even after long
working periods. Because of gel elasticity,
viscosity and dielectric performances it
any oxidation and unlimited shelf life.

completes all the spaces between cable cores,

avoiding any dielectric risk also with reduced
spacing.

ADVANTAGES OF PRE FILLED RAPID JOINTS :

COMPACT AND EASY TO USE

CAN BE ENERGISED IMMEDIATELY

CLEAN AND HASSLE FREE INSTALLATION

CAN BE RE ENTERABLE

NO SPECIAL TOOLS REQUIRED

UV STABALIZED

NO FLAME PROPAGATION

READY FOR IMMEDIATE USE

WITHOUT SHELF LIFE

NON-TOXIC

DEGREE OF PROTECTION MORE THAN IP68

FOR ANY TYPE OF INSTALLATION

EVEN WATER SUBMERGE INSTALLATION

WORKING TEMPERATURE -30°C TO 90°C

FIRE RETARDANT LOW SMOKE

 Jointmask®
MECHANICAL CONNECTORS UP TO
42 Kv WITH SHEER-OFF-HEAD BOLTS
& TRANSFER GROOVINGS

MECHANICAL CONNECTOR UP TO 42 kV WITH SHEAR-OFF-HEAD

BOLTS & TRANSFERS GROOVING
CABLE SIZE mm² Torque DIMENSIONS mm
Al. in mm² acc to VDE 0295 Moment PRODUCT CODE
Round Sector Round in Nm L d D b
Stranded Stranded Stranded

16-95 16-95 25-70 2 70 12.5 24 32 JSC – 1

50-150 50-150 50-120 2 85 15.5 30 35 JSC – 2

70-240 70-240 70-240 4 120 22 35 56 JSC – 3

95-240 95-240 95-185 4 120 20 33 56 JSC – 4

185- 185- 185- 6 170 26 42 82 JSC – 5

400 400 300
 Jointmask®
High Voltage Earthing & Grounding
Systems

Tinned / Bare Copper Braids, Socks, Flexible Connectors etc .

Range : 4mm² and above

Size of wire : 0.05mm(47swg) to 0.3mm(30swg)
Material : Electrolytic Grade Copper
Finish : Bare Copper / Tinned / Silver
Features : Single & multiple flat braids can be used as continuous current carrying conductors. Flexible
connectors / shunts / links / assemblies enable transfer of high current by using component with smaller
dimension. The high flexibility of these connectors ease the installation in small & difficult applications.
Flexible connectors combine maximum conductivity & minimum voltage drop , without loss of flexibility in
the braid.

Constant Force Steel Spring Roll Tinned / Bare Copper Mesh Tape

Constant Force Steel Spring Roll is used to provide
reliable solderless continuity in earthing in low and
medium voltage joints and termination systems. We
offer these springs as per customer requirements and
specifications.
We offer wide range of Wire Mesh, jointless,
continuous and with uniform borders in various
sized, thickness and width as per customer
requirements.
CLAMPS FOR CABLE
Jointmask®
CABLE HOLDING CLAMPS :

 GLASS FILLED NYLON TREFOIL CLAMP

WITH LONG LONG BASE

 GLASS FILLED BYLON TREFOIL CLAMP

WITH SHORT BASE

 GLASS FILLED NYLON SINGLE CLAMP

 M.S. / G.I. FLAT TREFOIL CLAMP

 ALUMINIUM FLAT TREFOIL CLAMP

 ALUMINIUM DIE CAST TREFOIL CLAMP

We can also develop tailor made cable

holding clamps in various materials ( Glass
filled Nylon, Aluminium, G.I. , M.S. , or S.S.
as per client dimensions.

INSTALLATION & HT LINE PROJECT JOB

We have a competent team of Cable jointers and HT line technicians and we also
undertake project work with respect to laying of cables, cable joint & terminations
installations, and commissioning work for HT/LT line.
 Jointmask®

Manufactured by :

MASTER ELECTRICALS
Ganesh Complex, Raghudevpur, NH6, Howrah – 711322, West Bengal
Email ID : info@jointmask.com
Ph : 033-22350749
Website : www.jointmask.com