BHEL Tiruchirappalli, 620014, India.

DOC No : CIP:613 Rev : 00

Quality Assurance Department Effective Date : 02/04/2013
CONTRACT INSPECTION PROCEDURE Page: 1 of 2

Background: It was reported from FES through email dated: 02/04/2013 that Coils failed at XXX
site.

Material Specification & Size:

Tube - SA213 T22 D 44.5x7.1mm
Tube - SA213 T91 D 44.5x5.6mm; D 44.5x5.7mm
Tube - SA 213 TP347H D 63.5x8.0mm
Roof Seal Band - SA387 Gr 22 Cl2 6x140.1x2060.3mm
Flexible male and Female connectors - SA351 Gr CH20

Reference Documents:
IBR
ASME Section I
Drg No: 0-11-095-00671, 0-11-095-00674, 0-11-095-00675, 0-11-095-00676, 2-11-095-06029.

Repair Procedure:
1. Obtain necessary approval from the Statutory Authorities as required.
2. Only IBR qualified welders shall be used.
3. Identify the panel coils which got failed.
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4. All electrodes shall be baked at 300-350 C for 2 hour and maintained at 150 C till use.
5. Mark the failed tubes, roof seal bands and flexible male, female connectors and remove the defective
portions by cutting and / or grinding.
6. Based on the material combinations, parameters mentioned in the Table.1 to be followed for welding,
PWHT and NDT.
7. Wherever Gr 91 welding is involved, after completion of welding, allow the component to cool below
950C and commence PWHT immediately. All NDT shall be carried out after PWHT only.
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8. Rate of heating and cooling shall not exceed 220 C/hr above 350 C for all the above PWHT cycles.

Documentation: Record the details of repair carried out with correlation to welder(s), heat treatment and
NDE reports.

Prepared By Reviewed and Approved By

Venkanna Rupani S. Selvarajan