Status of 1x660mw SGTPP Phase III Project Mechanical 30032023

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Progress of SgTPP 660MW project achieved in the month of February’23

A. Boiler Non Pr. Parts & Pr. Parts:


 Erection of back pass roof completed.
 Erection of 2/3 of front pass roof completed.
 Finish SH Front coils erection completed.
 Finish SH middle coils erection completed.
 Finish SH Rare coils erection 50% completed.
 Furnace front lower panels erection / alignment /welding to upper panels completed.
 Furnace upper front panels to front upper header welding completed.
 Radiant roof inlet header to radiandant roof palens alignment completed and welding
started.
 Furnace front upper Sprial panel preassmbly /welding work started.
 Rear and LHS Transtion panel with intermidiate header preassembly work started.
 In startup system Separator tank to Storage tank erection completed and Separator tank
to before SWL erection and welding is completed.
 Backpass RHS intermidiate palens preassembly started.
 Backpass front upper header alignment is completed.
 ECO juction header to ECO lower hanger tube preassembly 50% completed.
 APH-A column structure erectio/ alignment completed.
 Bunker structure erection and alignment ( LHS /RHS) 50% completed.
 55Mtr/82Mtr/72mtr/65mtr/31mtr platfrom work u/p.
 APH to wind box duct alignment( RHS) / sofa duct preassembly/ erection u/p.
 ESP out duct structure 6 no frame erection completed.
 Lift Structure preassembly u/p & erection upto 6th tier completed.
 One critical pipe preassembly welding joint at CRH line is completed.
 Erection in March’23/Cumulative: Non Pr. Parts: 427 / 9148 MT & Pr. Parts:
661 / 2898 MT.
 IBR welding in March’23/Cumulative: 1548 / 3973 nos.
 Start up system March’23/Cumulative: 2/9 no
B. Rotary Parts:
 APH-A Support bearing and rotor post erection completed
 Erection in March’23/Cumulative: 50 / 853 MT.

C. ESP:.

 ESP Pass - A Air tightness test completed.


 Erection in March’23/Cumulative: 298 / 9370 MT

D. TOTAL ERECTION OF BOILER (Non Pr. Parts + Pr. Parts +Rotary Parts + ESP):

 Erection in March’23/Cumulative: 1436 / 22270 MT.


E. TG & Aux:
 LPT rotor-1&2 unloaded in TG hall
 ALL LPT casing lower half unloaded at site
 CV pump foundation ring erection completed and discharge form work erection in progress.
 Raping coating of CW pipe started.

F. Condenser-1:
 Condenser-1, shell/box assembly completed.
 Condenser-1, TSP generator side erection completed

G. Power House Erection & Fabrication:.
 LP heater floor (BC bay between grids(8 to 11) at 8.5m elevation and AB bay between grids
(9 to 11) at 8.5m elevation structural erection and welding completed.
 Placement of deck sheet for AB bay roof between grids (2 to 13) completed.
 Fabrication February’23/Cumulative: 185.037 / 8009.125 MT.
 Erection in February’23/Cumulative: 408.926 / 7025.013 MT.

H. Concreting:
 Casting of silo slab at 12.05m elevation (320cum) completed.
 Concreting of Vacuum pump house slab at 14.05m elevation completed.
 Compressor foundation at the existing Compressor House completed.

I. Chimney:
 Chimney shell casting crossed 100 mtr. height and presently achieved height of 116.450 mtr.

J. NDCT:
 Completion of concreting of Cooling Tower Shell. 151.00 / 151.00mtr.
 Fabrication of CT inlet pipe started.

K. CHP:
 Grade slab of MCC 1 completed.
 Fabrication of all columns of TP 22 completed and erection of forth tier started.
 Fabrication of columns of conveyor 23AB (connection from existing unit) completed and 2
out of total 5 nos. of galleries completed.
 Fabrication of all columns of TP 20 completed.
 Concreting of 3nos of footing of TP25 completed. As on date all footings of TP 25
completed.
 Temporary structures of TP 26 are started.
 Fabrication February’23/Cumulative: 949.843 / 5315.176 MT.
 Erection in February’23/Cumulative: 383.181 / 2026.948 MT.

L. TWT:
 Raft casting of Wagon Tippler (1315 cum) completed.
M. 400kV Switchyard:
 Stringing of 02 spans of quad moose conductor for GT Bay is completed.
 12 nos. 400 KV CT erected out of total18 nos.

1. Condenser-1, shell/box assly completed.


TSP generator side erection completed
2.Lp rotor-1&2 unloaded in TG hall
3. ALL LP casing lower half unloaded at site
4. CV pump foundation ring erection completed and discharge form work
erection in progress.
5. Raping coating of CW pipe started.

1.2Nd pass roof erection completed.


2.1ST pass 2/3 roof erection completed.
3.Total monthly erection : 1436 MT
4.IBR joint in boiler : 1548 NO.
5.APH-A Support bearing and rotor post erection completed.
6.ESP Pass - A Air tightness test completed.
7.Critical pipe erection started.

Bunker structure erection and alignment ( LHS /RHS)

Radiant roof erection S4B

Backpass roof erection 2/3rd

Finish SH Front coils erection

Finish SH Middle coils erection

Finish SH Rear coils erection

Furnace front lower panels erection / alignment /welding to upper panels

APH column structure erectio/ alignment

Frunnace upper front panels to front upper header welding completion

Radiant roof inlet hdr to radiandant roof palens alignment /welding

Rear/LHS Transtion panel with intermidiate header preassembly u/p

Start up system 3 no joint welding completed

Furnace front upper Sprial panel preassmbly /welding work

Backpass RHS intermidiate palens preassembly/erection


Backpass front upper header alignment is completed

ECO juction header to ECO lower hanger tube preassembly u/p

Mill maintenance platform work u/p ( LHS)

55Mtr/82Mtr/72mtr/65mtr/31mtr platfrom work u/p

ESP out duct structure 6 no frame erection completed

APH to wind box duct alignment( RHS) / sofa duct preassembly/ erection u/p

Lift Structure preassembly u/p & erection upto 6th tier completed

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