Professional Documents
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JHA Lifting Work Using Crane and Manual Lifting
JHA Lifting Work Using Crane and Manual Lifting
JHA Lifting Work Using Crane and Manual Lifting
Permit Applicant
Authorised Engineer Site Visit Details:
Operation Representative Date Name Sign
TA JHA Lead / Coordinator
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Document no.:
Equipment Involved:
Type of Equipment Quantity
Item No.
Workers Involved:
No. of Task / Occupation
Workers
Foreman
Fitters
2
Document no.:
Safety Goggles/ Specs/Visor* Safety Glasses ✔ Safety Harness & Lifeline Full Body Harness ✔
Above-Ankle
Safety Shoes / Boots* ✔ Positive Breathing Apparatus ✔
Safety Shoes
Torch Light ✔
3
Document no.:
4
Document no.:
Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
4. The car engine must be turned off during parking - Evacuate to a safe area
when necessary and
5. In the event of an emergency, the vehicle should be
proceed to the nearest
parked on the side of the road, the car engine should be assembly point when
turned off and leave the keys in the car (close to where plant siren is triggered
- Radio using Emergency
the lock is installed)
Channel 1
Traffic movement H/S Injury or 1. Comply with the NON-Plant speed limit at max
property 20km/h and 15 km/h in the process area.
damage 2. Have a valid driving license and valid road tax.
3. Use seat belts properly.
4. The movement of heavy and long vehicles shall be
controlled by Signalman.
5.Workers are not allowed to be behind the bucket.
6. Do not use telephone and walkie talkie while driving.
7. The vehicle must be inspected by an authorized
person and have a valid tag.
Noise Hearing 1. Use ear plug or ear muff (> 85dB)
H/S/E problem 2. Install barriers and warning signs for activities that
produce noisy noise.
5
Document no.:
Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
3 Carry out inspections on Smooth surface H/S Slipped or fell 1.Use but appropriate safety. Stop work
cranes immediately & make safe
2. Use the handrail when going up or down stairs.
the work area, all
3. Stop work when bad weather conditions (heavy rain / machinery & equipment
strong wind) - Break fire call point
during emergency
4. Get rid of stagnant water
- Evacuate to a safe area
Employee H/S An unknown 1.Work according to the rotation of the schedule and do when necessary and
negligence hazard is not force employees to do work if there are signs of proceed to the nearest
certain and assembly point when
fatigue. plant siren is triggered
causes damage
2. Adhere to the Fatigue Management program - Radio using Emergency
to the crane Channel 1
3. Drink plenty of water to avoid dehydration.
4 Make supplies for lifting Operating manual Injuries 1.Correct body posture and do not exceed the load
H/S 2.Observe the pinch point.
- Prepare the scaffolding 3. Use hand protection such as; Cut resistant gloves, - Stop work immediately
- Install and disassemble & make safe the work
Leather gloves or High impact gloves. The resistance area, all machinery &
the hoist
level of gloves should be a minimum of level 4. equipment
- Sling/ Shackle supplies - Break fire call point
4. Do not place yourself in a line/danger area
during emergency
5. Do not load more than 23kg alone. - Evacuate to a safe area
Sharp surface Injuries 1. Use cut resistant gloves level 4 and above. when necessary and
H/S proceed to the nearest
2. Pad a sharp surface close to the work area. assembly point when
3. Be careful when working in a narrow area. plant siren is triggered
4. Do not roll up the sleeves of Fire Retardant Coverall. - Radio using Emergency
Channel 1
Slippery surface Slipping or 1.Use but appropriate safety.
H/S falling 2. Use the handrail when going up or down stairs.
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Document no.:
Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
3. Stop work when bad weather conditions (heavy rain /
strong wind).
4. Get rid of stagnant water.
Hot weather 1.Work according to the rotation of the schedule and do
H/S Heat stroke/ not force employees to do work if there are signs of
fainting/ fatigue.
dehydration 2. Adhere to the Fatigue Management program
3. Drink plenty of drinking water to avoid dehydration.
Pinch point 1. Use hand protection appropriate to the way of
H/S working such as; Cut resistant gloves, leather gloves or
Injuries high impact gloves.
2. Not in a dangerous area.
3. Use a slogging rope when hammering.
Noise 1. Use ear plug or ear muff (> 85dB)
H/S Hearing 2. Install barriers and warning signs for activities that
problem produce noisy noise.
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Document no.:
Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
Equipment 1.All equipment must be inspected by qualified HRC
damage H/S staff.
Falling objects/ 2.Ensure the equipment has a valid tag.
Injuries/ 3. Do not use modified equipment.
Property 4.Unused and uninspected equipment is removed from
damage the HRC premises.
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Document no.:
Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
2. Chain block/lever block backache/ 2.Observe the pinch point. machinery & equipment
3. Crane Injuries/ - Break fire call point
3. Use hand protection such as cut resistant gloves,
death during emergency
leather gloves or high impact gloves. Gloves should have - Evacuate to a safe area
a mean resistance level of level 4. when necessary and
proceed to the nearest
4. Do not place yourself in a line/danger area
assembly point when
Sharp surface H/S 1. Use cut resistant gloves level 4 and above. plant siren is triggered
2. Pad a sharp surface close to the work area. - Radio using Emergency
Injuries Channel 1
3. Be careful when working in a narrow area.
4. Do not roll up the sleeves of Fire Retardant Coverall.
H/S/E 1.Work according to the rotation of the schedule and do
Heat stroke/ not force employees to do work if there are signs of
Hot weather fainting/ fatigue.
dehydration 2. Adhere to the Fatigue Management program
3. Drink plenty of drinking water to avoid dehydration.
1. Use hand protection appropriate to the way of
H/S working such as; Cut resistant gloves, leather gloves or
Pinch point injuries
high impact gloves.
2. Not in a dangerous area.
Equipment 1.All equipment must be inspected by qualified HRC
damage H/S Falling objects/ staff.
injuries/
2. Inspect equipment before starting work
Property
damage 3.Ensure the equipment has a valid tag.
4. Do not use modified equipment.
9
Document no.:
Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
5.Unused and uninspected equipment is removed from
the HRC premises.
Exposed to 1. Be sure to use a suitable respirator with at least a R95
chemicals H/S/E mean respirator.
Skin irritation/ 2. Ensure that the SDS is available in the work area and
Environmental
has been communicated to all employees.
pollution
3. Make sure the use of respirators is in accordance with
the cartridge and specific SDS.
Injuries/ 1. Good communication (walkie talkie, whistle)
H/S Falling objects/ 2. Adequate signalman/banksman if doing blind lifting
blind spot
Property activities.
damage
H/S/E Injuries/ 1. Stop work by notifying the operator.
Weather Falling objects/ 2. Inform the operations team before resuming work.
conditions Property 3. Comply with HRC regulations related to adverse
(Windy) damage
weather conditions 21 Knot.
1. Use a double lanyard, 100% tying at two different
main points at a drop factor of 0 or 1 for temporary
Work on high H/S platforms more than 2 meters.
ground (work on Fall, Injury, 2. Apply three touch points while moving on the
scaffolding Death platform.
platforms) 3. Make sure one lanyard is always on the hook while
moving.
4. Ensure the scaffold has been inspected and has a valid
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Document no.:
Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
Green Tag.
5. Ensure the Safety Harness has been inspected and is
safe to use.
6. Make sure the scaffold has been inspected by a
qualified Inspector. 7. Make sure workers wear a Safety
Helmet with a chin strap
8. Mininum scaffolder with DOSH level 1 registered
certificate is allowed to install scaffold
1. Use a double lanyard, 100% binding at two different
main points at a fall factor of 0 or 1 for activities over 2
meters or without barriers or moving in the platform
H/S area.
2. Apply three touch points while moving on the
Working on high platform.
(Working on a Falling, injury & 3. Make sure the platform is safe to use by checking on
permanent fatality the grating clip for sufficient and intact.
platform) 4. Ensure that equipment placed on the platform does
not exceed the Safe Workload.
5. Ensure the tidiness of the workplace without any
obstacles and danger of tripping.
6. Make sure workers wear a Safety Helmet with a chin
strap
Injuries/ 1.Make sure the lifting load is less than the specific
Overload
H/S Falling objects/
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Document no.:
Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
Property equipment capacity Working radius and boom angle as
damage per Load chart.
2. Make sure the load is in the SWL of the crane.
3.Make sure the ledge is completely removed and not
locked.
4. Only the use of iron plate (base plate) is allowed.
The load depends 1.Make sure the area is barricaded and marked with
H/S Injuries/ safety signs.
Falling objects/ 2.Signalman ensures that no employees are inside the
Property barrier area.
damage
3. No simultaneous activities are carried out.
Uneven surface 1.Place the crane in a firm and stable area.
H/S 2.Ensure the load is in the SWL.
Falling objects/ 3.Make sure the scaffold is completely removed.
Property 4. Only the use of iron plate (base plate) is allowed.
damage
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Document no.:
Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
3. All PTW applications are made by HRC employees
only.
4.Ensure that the LOTO system has been applied.
5. The Work Leader ensures that LOTO documentation is
available.
The object fell 1. Crane operator registered with DOSH.
H/S 2. Block the work area
3. Do not use Chain block as a sling unless you have 4
Injuries/ second sling on the same eye pad.
Property
5.Only 3 shackle points with safety pins are allowed to
damage
be used
6. Tie all loose items, equipment before starting to
leave.
Fatigue 1.Work according to the rotation of the schedule and do
H/S not force employees to do work if there are signs of
Fainting/
fatigue.
Injuries
2. Adhere to the Fatigue Management program
3. Drink plenty of drinking water to avoid dehydration.
Noise 1. Use ear plug or ear muff (> 85dB)
H/S/E Hearing 2. Install barriers and warning signs for activities that
problem produce noisy noise.
Swing load Injuries 1. Observe the wind speed during work departure.
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Document no.:
Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
H/S Property 2. Use the Stop Work policy system when the wind
damage speed exceeds 26 knots
death 3. Do not lower the load while the load is still rotating.
4. Use a tagline with the appropriate length according to
the size and shape of the item being lifted.
The crane fell 1.Place the crane in an intact and stable place.
Injuries
H/S 2.Make sure the load in the crane SWL.
Property
3.Make sure the crane outrigger is extended/removed to
damage
the maximum
death
4. Using base plate instead of iron plate.
The visibility rate Injuries, 1.Make sure the lighting is adequate and exceeds 50lux
of crane operators H/S Property 2. Establish good communication using walkie talkies,
is limited due to damage, whistles.
the structure of death
the building
Injuries, 1. Good communication (walkie talkie, whistle)
Other activities
H/S Property 2. Adequate signal man if doing blind lifting activities.
available within
damage, 3. Stop work if there is activity leaving at the same time
the lift radius
death
1.Correct body posture and do not exceed the load Stop work
Carrying out H/S immediately & make safe
2.Observe the pinch point.
Housekeeping work Injury the work area, all
3. Design hand protection such as cut resistant gloves, machinery & equipment
Handling Manual Muscle tension - Break fire call point
leather gloves or high impact gloves. Gloves should have
Backache during emergency
a mean resistance level of level 4.
6 - Evacuate to a safe area
4. Do not place yourself in a line/danger area when necessary and
14
Document no.:
Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
5. Do not load more than 23kg alone. proceed to the nearest
assembly point when
Sharp surface Injuries 1. Use cut resistant gloves level 4 and above. plant siren is triggered
H/S 2. Pad a sharp surface close to the work area. - Radio using Emergency
Channel 1
3. Be careful when working in a narrow area.
4. Do not roll up the sleeves of Fire Retardant Coverall.
Exposed to Skin 1. Be sure to use a suitable respirator with at least a R95
chemicals H/S/E irritation/Envir mean respirator.
onmental 2. Ensure that the SDS is available in the work area and
pollution
has been communicated to all employees.
3. Make sure the use of respirators is in accordance with
the cartridge and specific SDS.
1) Use high impact gloves
Pinch point H/S Injuries
2) Not in a dangerous area
Smooth surface H/S 1.Use but appropriate safety.
2. Use the handrail when going up or down stairs.
Slipping,
3. Stop work when bad weather conditions (heavy rain /
Fell
strong wind)
4. Get rid of stagnant water
Hot surface injuries 1. Use leather gloves.
H/S 2. Beware of hot surfaces
3. Do not roll up the sleeves of Fire Retardant Coverall.
4.Identify and place warning signs on hot surface areas
5. Fortify the work area
15
Document no.:
Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
The object fell injuries 1.Identify work close to work activities at high places.
H/S 2.To ensure no simultaneous work at different heights at
the same location
3. Wear a safety helmet with a chin hanger while
working in high areas.
4. Block and install signage on the ground floor for work
carried out in high areas.
5.Ensure tools are taken care of and tied/stored
securely.
6.All equipment/small items/can be stored in a safe
container.
1.Work according to the rotation of the schedule and do
H/S Dehydration not force employees to do work if there are signs of
fatigue Fainted fatigue.
Injuries 2. Adhere to the Fatigue Management program
3. Drink plenty of drinking water to avoid dehydration.
……………………………
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Document no.:
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