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1 s2.0 S0896844612002094 Main
1 s2.0 S0896844612002094 Main
a r t i c l e i n f o a b s t r a c t
Article history: Hydrothermal spallation drilling is a promising drilling technique that could prove economically advanta-
Received 19 April 2012 geous over rotary techniques for deep wells, where hydrothermal flames can provide the required heat to
Received in revised form 12 June 2012 spall the rock. Assisted ignition of hydrothermal flames must be understood prior to the field implemen-
Accepted 14 June 2012
tation of the technology. The convective heat transfer in a burner setup has been therefore investigated,
where the flow conditions are similar to those of a bluff body wake flow in annular geometry. Various
Keywords:
ternary mixtures of water, ethanol and nitrogen were used as model working fluids to simulate the com-
Bluff body
bustion conditions of water–ethanol mixtures with oxygen. Water ethanol mixtures were pre-heated
Supercritical heat transfer
Ternary mixture
between 350 ◦ C and 420 ◦ C, and nitrogen was pre-heated up to 400 ◦ C, while the working pressure was
Water–ethanol–nitrogen mixture set at 260 bar. The convective heat transfer coefficient from an electrically heated surface to the mixtures
Annular flow is presented.
© 2012 Elsevier B.V. All rights reserved.
1. Introduction bluff body, to promote mixing of the reactants and thus it is not
possible to use the correlations acquired from flows in tubular
The hot surface ignition of a hydrothermal flame is a topic rele- geometries.
vant to previous research projects [1], but has not been investigated Few publications can be found in the open literature on the heat
so far. The mechanisms of hot surface ignition [2] indicate that transfer from mixtures, the work of Rogak [5], being the most rele-
ignition takes place locally at the points where the minimum heat vant for the measurements of the present work. His measurements
transfer coefficient of the flow occurs. In order to implement exist- with mixtures of supercritical water (SCW) and oxygen have shown
ing models for the hot surface ignition, at least the values of the some interesting trends of the heat transfer coefficient and its cor-
mean heat transfer coefficient from the heated surface to the flow responding maximum values. The shift of the bulk temperatures,
have to be known, estimated or measured. The heating power of where these maximum values were observed and the lower abso-
the igniter, its materials and the electrical connections are directly lute values of the coefficients, attributed mainly to the lower cp
connected to the heat transfer characteristics of the flow in the values of the resulting mixtures, were some of the most important
given geometry and conditions. This motivated us to carry out the findings of this work.
measurements of the heat transfer coefficient for a model mixture According to the works of Bazargan and Mohseni [6] and Hiroaki
(water–ethanol–nitrogen), which will be the initial input for the et al. [7], the position of the pseudo-critical point of a mixture
ignition experiments and the respective model of a combustible in the thermal boundary layer of its flow is responsible for the
mixture used in our lab (water–ethanol–oxygen). behavior of its heat transfer coefficient. Although the pressure and
The convective heat transfer coefficient of supercritical fluids temperature values of the pseudo-critical points are known for
has been the topic of numerous experimental investigations, a all the constituents of the ternary mixtures investigated, they are
review of which can be found in the works of Pioro et al. [3,4]. not available for the mixtures themselves. Only estimations of the
In most cases experiments in simple tubular and annular geome- expected values can be made based on the data of the critical points
tries were performed with the focus on pure fluids mainly water for water–ethanol and water–nitrogen mixtures presented form
and carbon dioxide. These investigations may be of use for nuclear Abdurashidova et al. [8] and Japas and Franck [9] respectively. Pur-
engineering, but offer little help, once a combustible mixture flows pose of the current work is firstly to investigate the heat transfer
over a heated surface in a diffusion flame combustion chamber. coefficient of a ternary mixture relevant for technical application in
The geometry in this case leads to a flow similar to the one of a supercritical water, and secondly to give the necessary data for the
design optimization of an ignition setup for hydrothermal flames.
The aimed heat transfer coefficient measurements are crucial for
∗ Corresponding author. Tel.: +41 446322488; fax: +41 446321325. the dimensioning of a hot wire igniter, its electrical power and its
E-mail address: pstathop@ethz.ch (Ph.R. von Rohr). geometry.
0896-8446/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.supflu.2012.06.006
P. Stathopoulos et al. / J. of Supercritical Fluids 70 (2012) 112–118 113
80
Nomenclature 78
Latin letters 76
Resistance [Ohm]
A Surface (m2 ) 74
b0 andb1 Regression parameters for the resistance- 72
temperature function 70
d Diameter (m) 68
V Voltage (V)
66
mf Fuel mass flow (kg/h)
64
mN2 Nitrogen mass flow (Nl/min)
q̇ Heat flux (W/m2 ) 62
Fig. 2. Technical drawing of the upper part of the used pressure vessel. (For inter-
pretation of the references to color in the text, the reader is referred to the web
version of the article.)
Fig. 4. Burning chamber with operational conditions.
the inner space is 10 cm, and its cooling water is fed through two through a ceramic capillary made of aluminium oxide. The sealing
holes opposite to one another to ensure homogeneous cooling. The of the wires is realized with special pressure glands, while a very
pre-heated fuel mixture is fed axially through a specially designed thin-walled aluminum oxide tube (0.24 mm) was used for the elec-
burner nozzle, a drawing of which is shown in Fig. 3. Oxygen is trical insulation of the contacts of the igniter from the walls of the
fed from a radial hole (not shown in Fig. 2), and then injected into burner nozzle.
the burning chamber parallel to the axis of the vessel through the The resistance of the feeding line was 0.95 at 20 ◦ C and 1.4 at
annulus between the burner nozzle and the reactor body. 300 ◦ C, when it operated in the system. This change was taken into
The heat transfer measurements in the present work concen- consideration in the interpretation of the data, although it was very
trate on the heat transfer conditions in the burning camber of the small relatively to the absolute value of the igniter resistance. The
vessel (highlighted red in Fig. 2). A detailed drawing of the burning resulting voltage feeding system allows for the use of a maximum
chamber where the control volume is located is presented in Fig. 5. current value of 9 A and a maximum voltage value of 230 V.
In Fig. 4 a graphical representation of the control volume with the
operating conditions of the experiments is presented. 2.4. Measuring procedure
The mixing of the fuel and the gas streams takes place in the vol-
ume where we are measuring the heat transfer coefficient. The fuel Two measurement campaigns have been performed, one only
mixture is injected through the burner nozzle in the parallel flow with the fuel stream (ethanol–water mixtures) and one with both
of oxidant with an angle of 30◦ to its direction. This leads to a flow the fuel and nitrogen streams. The first has been carried out as test
similar to a bluff-body flow with very intense recirculation in the campaign, while the aim of the second was to investigate the effect
whole length of the heated surface. Computational fluid dynamics of ethanol and nitrogen addition on the heat transfer coefficient.
modeling showed that due to the angle between the two flows, very All the measurements were performed at a constant pressure of
intense mixing results and a homogeneous mixture is produced in 260 ± 2 bar and the fluids were preheated at temperatures between
the cases where one phase flow is present. 350 ◦ C and 420 ◦ C. Four fuel-stream compositions were used having
The electrical connection wires are fed to the reactor through 0 wt.%, 10 wt.%, 20 wt.% and 30 wt.% ethanol, and various mass-flow
a positioning device similar to the one presented in the work of values for nitrogen. The operational conditions of the measure-
Prikopsky [1]. The length of the feeding line is divided in a high tem- ments are presented on Table 1.
perature 250–420 ◦ C and a low temperature region (40–250 ◦ C). The cooling water for the main volume of the vessel was not pre-
For the low temperature region kapton-insulated copper wires heated and its mass flow was constant throughout the experiments
(AWG20) are used. Their end is welded to wires made of Alumel and equal to 150 kg/h. The igniter projected 45 mm in the control
(95% Ni, 2% Mg, 2% Al, 1% Si) (diameter 0.8 mm), which are directed volume (see Fig. 5) and 40 mm of them were heated electrically.
Fig. 3. Technical drawing of the burner tube used throughout the experiments.
P. Stathopoulos et al. / J. of Supercritical Fluids 70 (2012) 112–118 115
Table 1
Operational conditions for the heat transfer experiments with both fluid streams.
10
20
0 130
30
40
10
20
10 130
30
40
10
130
20
20
30 180
35 220
10
130
15
30
20 180
25 220 Fig. 6. Voltage ramp example for a measurement only with the fuel stream.
It was shown that the reaction rate follows Arrhenius kinetics with
different values of the kinetic constants depending on the type and
humidity of the environment.
During the experiments only with the fuel stream, the silicon
oxide layer produced from the oxidation of the igniter, affected
the heat transfer coefficient measurement, by introducing an addi-
tional thermal resistance layer between the surface and the fluid.
In contrast to that, the growth of the layer during the ternary
mixture experiments was slower and a correction of the heat
Fig. 5. Burning chamber with dimensions given in mm. transfer coefficient measurements based on the observation of
116 P. Stathopoulos et al. / J. of Supercritical Fluids 70 (2012) 112–118
Fig. 7. Reference measurements for the oxidation of the igniter from water. Condi-
tions: mf : 40 kg/h, mN2 : 130 kg/h, T∞ : 326 ◦ C, q̇: 0.5 MW/m2 .
Fig. 8. Influence of the used heat flux for a water–nitrogen mixture (mf = 40 kg/h,
mN2 = 130 Nl/min).
Fig. 10. Convective heat transfer coefficient values for water–ethanol–nitrogen Fig. 11. Convective heat transfer coefficient values for water–nitrogen mixtures
mixtures with different fuel stream compositions (0%, 10%, 20%). Conditions: mf : with different mass flow ratios. Conditions: mN2 : 130 Nl/min, mf : 20, 30, 40 kg/h, q̇:
20 kg/h, mN2 : 130 Nl/min, q̇: 0.7 MW/m2 . 0.7 MW/m2 .
transfer coefficient was observed. For the case of nitrogen addition Appendix B. Supplementary Data
to the mixture, only its influence on the pseudo-critical tempera-
ture could be observed. An increase of this concentration led to a Supplementary data associated with this article can be
decrease of the aforementioned temperature. found, in the online version, at http://dx.doi.org/10.1016/j.
A significant problem during the measurements was the oxi- supflu.2012.06.006.
dation of the ceramic heated surface used and the additional heat
transfer resistance introduced from a silicon oxide layer produced
from this phenomenon. The phenomenon was not so intense during References
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