Service Manual Datsun Model 610 Series Chassis And Body 1973

Full download: http://manualplace.com/download/service-manual-datsun-model-610-series-chassis-and-body-1973/

DATSUN

MODEL 610 SERIES

CHASSIS AND BODY

1

I NISSANI

1973
l

NISSAN MOTOR CO LTD

TOKYO I N

This is the cut pages sample. Download all 295 page(s) at: ManualPlace.com
 REAR WINDOW
ELECTRIC DAFROSTER
RELAY
OPTIONAL SIDE MARKER
REAR WINDOW ELECTRIC

m R
IJ R H DOOR N
S
DEFROSTER
OPTIONAL
n
m
LAMP

iI
L a

Bl I
BB
LW
BR ylH BR

o
B B JBo RB

GY
NTURN TAIL

BACK UP
STOP

i
wi itWHllTE
RB
R H REAR COMa LAMP
w B GB
GB
B B GR
GR
B
B
Y
NK UNIT

m
Ifr
B3W BW
g
tiJa
B
m
GL ROOM LAMP @fI
S
RY B
tI
BW
0 hR J
9A AGON
B
J @P
iL A
C
lw B Ji TRUNK ROOM sw

II
f II
II
N OR RL
flL
H DOOR SW
B T
LH SEAT SELT SW
II ANTENNA fI
LW
OPTIONAL iI
BR
t s RADIO SPEAKER

1n
t HEATER
UNIT
SEAT BELT
WARNING LAMP
I@GW B B
OPTlONALl HEATER CONTROL
MP

lFU E t LBB G
120A
CIG LIGHTER
B TO AIR CONDITIONG RADIO UNIT t
OPTIONAL WJ
l
L Q
t
KICK DOWN SW
3
L
G mb b
r
HEATER
LB IEY a SEAT 8ELT SW 2 LB TRAY
ASH
J
I
I
8
u
m
LW

2
t
WARNING BUZZER

STOP LAMP SW
I
OFF i L
LR
i
f
L
REAR WINDOW
ELECTRIC
DEFROSTER StIJ
MP

r
r
o8 PTlONALl
r YG PARKiNG BRAKE SW
GW B
LW f01 OPTIONAL
HAZARD FLASHER UNIT HOMETER
LICENSE
tb
t UNIT
ILLUMINATION
4BG
REAR WINDOW ELECTRIC
LAMP
T S FLASHER FROSTER PILOT LAMP
I

g DEO PTtONAL
Bi

Rt
Ia
BR
STEERING
LOCK sw
GNITION SW

gEVER Bl
I
I
B mm DIMMER o
SW HAZARD WARNING SW
t
b I TO COMB METER YW
I

w
86 R

G I TURN
I
I m SIGNAL SW
I
HORN UTTON
rG i
THERMO SW
LW I 2
GL

RYj
EJi

I IRG
L1GHT
BY
m
R
LR
L
RY
RY
L Y 2
L B
WIPER e WASHER SW
LY
L
YG

Iw IR
LR
YW

La LB
m
RW m
G J

GRS R
YR
YR 5

LYR 12

Iz ILB
z
w YB S
LY w w LY 9
w
LW
LW g L
WR 7
L
L COLOR CODE
6
LW 4
LW
3 G Green
B Black
10
W White L Blue m LH REAR COMB LAMP
G
R Red B Brown U B
BACK UP
i OW

I
GR r Y Yellow Light green
GR
Lg

1
GL TAIL STOP
OL SIDE MARKER RB

GJ i LAMP
GY
TURN
COMB METER
LW
 WIRING DIAGRAM

SlOE MARKER
LAMP SA r
TTER B
B
i
W B
m

t
e

o
j
I

I
Br
I
YI
B
I

rn
R H FRONT FOSIBLE
COMB LAMP LINK

RB
r

I I

lr
I I r
4 B UJ

I R
B
mo
r W
I
I
I
I 1 C
7Gy
BG
I G8

I
I I
RH HEAD LAMP I i I

I
I i I
G u

BLACK l

1
m
HO RB B

R v
L R
mm lIlgttl
Ro R

I
B
G
GL

WHITE
rtt l
t
FOG LAMP GS BL

j Ly lW
OPTIONAL

BLACK
I

I
r i
L RELAY

I
I AUTO CHOKE LIGHTING
r t
BBBB l
ii
B I

I I

m
f
I
I
I

i
l
VOLTAGE
REGULATOR
J
T
I

I
i
T

r J11Iffil ria
1 11

111 I
BY

SEAT BELT
Cl
Iii 6 STARTER
Ii
I

BW 1l i l ull h
RELAY

1J I
J
W
B H ll I
I I
I I

BY I
B B IIIt J
IRBG GREEN I i rm J
B J
I I i I I m
a
y 1Il1IlctIl
60
FOG LAMP WB I I I KIC K

rtlli @
OPTIONAL ttllIICDCDalg
CDCDCDCDCDCD CD CD
j J
l ii DOWN

ALTER 3tllJ J
R 00 SOLENOID
G 00 OR
NATDR INH B TOR
WHITE

HORN
r UIL PREss sw F
FOURTH
@@ UP
BACK NEUTRAL
Ci LAMP SW LAMP SW SW
J
fu
RL
J I
THERMAL ANSMITTER
SPARK
PLUGS
I
VI
Manual
TO MAGNETIC CLUTCH

I RL DISTRIBUTOR Autom
LY 0

L H HEAD LAMP
lo

nJ I CI
L a
BYm
L
I
J
m L
m
BRAKE BG

11
SYSTEM
SW
LH FRONT
COMB LAMP r
GL
B f

e @
WASHER TANK a MOTOR
I BW DcIBG
REGISTANCE L
IGNITION COIL RELAY

SIDE MARKER
LAMP
 REAR WINDOW
ELECTRIC DAFROSTER
RELAY
f ON
OF Ll

BG
rd RtB m R
tB
I
FUSE BLOCK
FUSEl5A

r
LR
I ml
BR tIJ
i5G
YW

m
YB W
i
IWR
GB

i ii BY
I

1 GR

RB
BW
5 g l
i Y

m
r
w
I I
I

flJ
GL
G 1 I

L I I

GL j I I

y r B 0 0

I GW
o

BGGL rj
GB 1
i
11III
I I I 1 I

i I I
I INDICATOR
LAMP

Rill i i 1 I
ffih
rt

IB it ii i
RI n
i i I
I
HEATER
UNIT

E 1 I I I I
lruSE
Cw
j I
I

R I I
IZOA
R TO AIR tD1TIONG
COl
I I B
I
i I I
i I L
j L L
Il
DOWN SW

I I I
l lBe PKICK
I
t l EY Ii SEAT BELT
IT T
I
I
H LW
B
m
LB WARNING BUZZER

1 STOP LAMP SW
i g a
YG a 1l PARKING BRAKE sw
@
i
t
I
HAZARO FLASHER UNIT

I TIS FLASHER UNIT

i t
i
I
I
I
I RwLRlmFI IGNlTION SW

I l STEERtNG
i I
LOCK SW

iJ W
OIMM
i I
SW

i1
I
TURN
i I

T
f SIGNAL sw

HORN BUTTON
G
D
1
THERMO SW U
LW
GL

I
I

RGI
RY
L

i i
I I
I
i YG

I
TO WIPER MOTOR
I i
i i
Ii 1 t G8
R
YR

Ir LY
y

SOLENOID
sion

VACUUM CONTROL 1C
b
LBI
LW

BG

IBI
AUTO CHOKE HEATER

ANTI OIESElING
SOLENOIO
JI
THROTTLE SwtJ
 SIDE MARKER
REAR WINDOW CTRIC
DEFROsf n
LAMP

OPTIONAL
RH DOOR II
S
i
II
61 TURN

BR

o
B B JBo B GY
tEl TAILSTOP

BACK UP

tWHltTE
GW
B

wi
B B RB R H REAR COMa LAMP
B B GB
i
B B GR

B
B

S
m B

IlJ
SEAT SW

IfrBW ROOM LAMP

tI
BW MP

i1j RH SEA
C T RUNK ROOM SW
9A WAGON

flL
RL
1 DOOR SW
C
L H SEAT BELT SW
ANTENNA
OPTIONAL

8j
SPEAKER
SEAT BELT @GW B
RtDIO
PTIONAll HEATER CONTROL
WARNING LAMP ILL LAMP

t CB GWlO1
f
G T
B
LW
RADIO UNIT CIG LIGHTER
LW
OPTIONAL

3
iWB W

w
G c
Em GW I
W

mL
HEATER
SW
r
OFF
LeB
LW
LR
GW
LY
REAR WINCO W
ELECTRIC B
ASH
ILL
TRAY
MP I
L DEFROSTER SII GW
o8 PTIONALl
oGW B
TACHOM ETER OPTIONAL r
ILLUMINATION LICENSE
C REAR WINCO ELECTRIC
lAMP
DEFROSTER ILOT LAMP

OPTIONAL
Bi

i
GB

GI
HAZAR D WARNING SW
I GL
TO COMB METER YW GR

I L

i
i
LW I

GL
G

IRG RYI
R
GW GW LIGHTSW
BY
R r
LR
RY
L Y I 2

WIPER a WASHER SW
LV
LW
YG

IR
L
3 YW
LB B I

RW
G J
R
VR 5

LYR 12

ILB
Z
YB B
w
LY 9
LW
L
7
L
6 COLOR COOE
LW 4
3 e Black G Green
10
w White L Blue LH REAR COMB LAMP

I
A
I R Red e Brown

Ught green
BACK UP

GBWI
GR y Yellow
GL Lg GR
TAil STOP
SIDE MARKER RB
GJ lAMP
TURN
COMB METER GY
B
 qo
t7
l
r
j
s c

r f J1 IE C
a z i ol 4
ii

QUllCK REFERENCE INDEX

1 t l r

u U GBNJ jR tFNf nRM qWQ GI

ojo r ii M

800
E G I NJ r MrogA L lR
IN S IA IJAfdON

f
i nkutcH CL
f
t
C

Jlnn
l
f
1MJ iA1IRH D J RAN SMiISSION TM
i

B R SW Fjr
PD
MOIDEl 8tlniflRE HlfiliAiL1C AiR RI EiRL
E
6 O SEIR IES C
2
OM A
XUE 7
1 1HI IDW
@ mt FiR n N1Tlm N toINp
FA
Y

i8 U
N tl O N
t RX R ri fj 4
l
lJ c
RA

r s
1
r fr
4 BR
I

No
w 1 1i i
iN p
i el
l ii r O
WT

I I
ijN G T Il
ST

liN1fr E QP N TROr f Ult

t FE
c

j J USJ
HA SYSjTlE M
j
u
iBO D Y f
BF
l u

t
Bo r
Y Et RR1C BE
t f r
y 7

h
SERV IC E E OU J E1NJ fI oJ r
SE
INm S INJ M@ijQ Q O jj O

TOICYO Il
JAPAI

T
t
r
I

FOREWORD

This service manual has been prepared for the purpose of assisling service personnels of

our distributors and dealers in providing effective service and mainlenance of Ihe model

610 series

Since proper maintenance and service are

absolutely essential to satisfy our customers
this manual should be read carefully The following matters should be noted for effective
utilization of this manual

1 Explanations in this manual are mainly concerning the model P610UWT right
hand drivel but will easily be referred to also for the left hand drive models

2 Please refer to the SERVICE MANUALS in addition to this manual for

following
complete details of the car because this manual describes information concerning
the chassis and body only

SERVICE MANUAL Model LIB Series Engine

SERVICE MANUAL Nissan Automatic Transmission Model3N71B

3 All part names in this manual conform to the PARTS CATALOG Model 610 and

only the genuine service parts listed in this PARTS CATALOG must be used for

replacements

4 AIl information illustrations and specifications contained in this manual are based

on the latest product information available at the time of publication

approval
5 It should be emphasized that those who this manual
use are responsible for revising
the contents according to the TECHNICAL BULLETIN or DATSUN SERVICE

JOURNAL which carrys the latest

factory approved service methods

6 Rights for alternation of specifications and methods at any time are reserved

NISSAN MOTOR CO LTD

TOKYO JAPAN

10

@ 1972 NISSAN MOTOR CO LTD Printed in Japan

 c

t
f S ERV I
L
GE
l o
I A
ot i
r
J

BI i jI SECTION GI
1
MIlM fI U MIi
J
f

0f
i 0
GENERAL
DATSUN 1800 INFORMATION
MODEL 610 SERIES
CHASSIS BODY

MODEl VARIATIONHHHHHHHHHHHHH GI 2

IDENTIFICATION NUMBERS GI 3

APPROXIMATE REFILL
GI 5
CAPAC IlY

FINAL TRANSMISSION AND

SPEEDOMETER USAGE GH
CHART

RECOMMENDED LUBR ICANTS GI 6

I NI AN I JACK UpHH HHHHHHHHHHHHH

HH H H

GI 8

NISSAN MOTOR CO LTD

TOKYO JAPAN
r
GENERAL INFORMATION

MODEL VARIATION

Transmission Differential carrier

Model Engine Transmission
control Model Gear ra tio

KPL6lOUAWf 3N71B 3 900

Hardtop
KPL6lOUWf F4W63 Floor 3 700

PL6IOUAWf
3N71B R160 900
3
Sedan PL610UA Column
Ll8
PL6IOUWf F4W73 3 700
Floor
WPL6lOUAWf
3N71B
Station
WPL6 I OUA Column HI65 3 889
Wagon
WPL610UWT F4W73 Floor

The meaning of prefix and suffix

K P L 610 U W A T

ROOf shift vehicle

Column shift vehicle

A Au tomatic transmission

Manual transmission
SuffIX
W Reclining separate seat

Bench seat

L6IOU Destined for U S A and Canada

p wilh Ll8 engine

Equipped
K Hardtop PrefIX
W Station Wagon

o Sedan

Note 0 means no indication

GI 2
 GENERAL INFORMATION

IDENTIFICATION NUMBERS

The unit and numbers are

Car serial number
car

stamped and registered at the factory JeJ

The engine and vehicle idenlifica The car serial number is stamped on

tion numbers are llsed on legal docu the left side of the cowl top and
ments These numbers are used for broken down as shown in the follow

factory communication such as Tech ing figure Fig GI 2

nical Report Warranty Claim Service The car number consists of the
Journal and other information vehicle model and the seriai number
PL61O xxx xxx

c
Car identification S0
I
plate
The car identification plate is lo Fig GI 3 Engine serial number
location
cated at the center of the cowl top
The contains the vehicle type
plate
max horse power
engine capacity O
O OOOO
wheelbase and engine and car serial PI

numbers

SP026

Fig GI 2 Car serial number location

Engine serial number

The engine serial number is stamp
ed onthe right hand side of the

IIII cylinder block The number is broken

down as shown in the following figure
Fig GI Car jd ntification plate
location Fig GI 3

Caution labels
Many labels are sluck on the vehicle as shown in the following table

Label name Location Sample

Car identification plate Cenler of cowl top See Figure GI I

Identification number Left upper side of inslrument panel

plate

10 I PL61 0 000040 I
01
GI 3
 GENERAL INFORMATION

Label name Location Sample

Color code number Right upper side of radialor core support

label

PAINT COLOR NUMBER

RadiatOI core support

COLOR NO
PAINT AMINO D ENAMEL
l
ALK

01079 GI096

Tire inflation pressure Inside of glove box lid

label S1111 fUll U II
fEIICl w Ilia 150 Cpmn IOJ HlIllum

IIClJMIINDED COlD TIRE IIlfLATlDI PRESSURE

flllUlIa 111 IIllEnCEll U iOO j
150
M n l i lIie
lmRt
1 2Mu 3UP L
2 1I 4S1 L

FROKl lH R fRONT tA
I I II

fU llillPEU
lOin 28 PSI 32 24 PSI 28 PSI
III m m
nil 10 28 PSI 32 PSI n 32 PSI

U5SR13 28 PSI 28 PSI 28 PS 28 PSI

Gl097 Gl098

Cooling system caution Upper side of radiator support panel

label
NISSAN MOTOR COMPANY S NEW COOLANT
ANTIFREEZE IS INSTALLED IN THIS CAR
NISSAN lONG LIFE COOLANT ETHYL ENE
GLVeDl BASEl the new combinetion wmmef

coolant winter ntifreeze Freeze protectjo

35 ClI Cooling system should be drained every 24
mont s or 4O
oookm 24 OIXlmilesj nder nOlmal

conditions nd refilled with NISSAN LONG LIFE

COOLANT equivalent

r NISSAN MOTOR CO LTO

Gt099

GI1D1
Gll00
vs S cerlificale label
M MANlFACTURED ff1
o 0
HISSAN MOTOR CO LTD

72

THS VEHUE COOFORMS TO ALL

OCAEI fE
I
llI
E MOTCJlVEHlQE
Lock pillar
lfETY
S 5N EFfECT ON 1HE
Wl
STAIII
E If lC
0Al MtWJ
J
l lESHONN AOOIf
GVWR LB5
GIlWR fR LB5
RR LBS
PL 610
o PASSENGER CAR 0
Sedan Station wagon GI102

GI 4
 GENERAL INFORMATION

Exhausl emission label Right side of rear windshield glass

California only

Emission control system

label

APPROXIMATE REFILL CAPACITY

u s measure Imper measure Liter

Fuel tank

55
Sedan 14 Ii gal 12 U gal
Station Wagon 13 gal II Ii gal 52

5
6
Engine cooling system 1 I gal I gal

2 4 Ii 3 4 3
Engine crankcase qt qt

Manual transmission 41 pt 3 Ii 2 0
pt

Automatic transmission 3 i qt
5 i
4 5 5
qt

Differential carrier

1 1 pt 0 8
Sedan pt
2 2 Ipt 3
1
Stalion Wagon pi

box pt Ii pt 0 27
Steering gear

1 Include Ii U S qt Ii Imper qt 5 liler for heater

0
2 Include Ii U S qt Ii Imper qt 5 liter for oil filter
0
3 Include 4 I U S qt 3 Ii Imper qt 4 0 lilers for torque converter

GI 5
 GENERAL INFORMATION

FINAL TRANSMISSION AND SPEEDOMETER

USAGE CHART

Sedan Station Wagon

M T A T M T A T

F4W63 3N71B F4W63 3N71B

Type
Floor Floor
Shift lever position Floor Floor
Column Column

1st 382
3 458
2 382
3 2 458

2nd 2 013 1 458 2 013 1458

Transmission
3rd 312
1 1 000 312
1 1000
Gear ratio

41h 1 000 1 000

Rev 365
3 2 182 365
3 2 182

RI60 RI60 HI65 HI65

Type
Final gear
Gear ratio 3 700 900
3 3 889 3 889

17 5 20 6 17 5 20 6
Speedometer gear ratio

MIT Manual Transmission

A T Aulomatic Transmission

RECOMMENDED LUBRICANTS

RECOMMENDED SAE VISCOSITY NUMBER

Engine Oil
Multi viscosity

SW 30

lOW 3O 40
1OW

40
2OW

Single viscosity
10W

20W 20

30

40

30 20 10 0 10 20 30 40 Oc

22 4 14 32 50 6S 86 104 OF

Temperature Range Anticipated

6
GI
 0Z
r Z 0D
CmZ D
Co lant
I

c D ZI J
Z0 0 r
D h0
Oil
40
30
Lub Lub 90 EP
Oil Lub
Fluid
2

Antifrez Co lant
super
TEXACO Havoline Premiu
40
IOW

30
50
Mot r 20W
20

Havoline lOW 50
Gear
ersal
Un EP
140
90
80
Gear

Universal EP 80
140
90
Gear
34S0 Multigear
140

Texamtic UEXRON
90

80
Marfak Multiprose Antifrez Starex
5W 20W
40 Gear Fluid Type Type
Oil Oil 30 Gear Gear 140

Perman t
5 n
Oil 140 90

Multiprose Multiprose Multiprose

tige 500
Mot r 20W
Trans atic DEXRON
20 4

GL
140
4

40
IOW
Moto GL GL 80
Mot r 90 Pre WB
SUNOC Special 5W Dynalube 10W
30
30 lube
Sun lOW 50 Lub
90
80 Lub 80 Lub 75

116
140EP Duty No
140EP DEXRON 1 one
HeaVY 140
Oil

Mot r
5O

20W
75EP 90EP 75EP 90EP
Spiral
Sflirax
90
P
t
RetinaX Standar Shell1
SHEL 40
IOW Spirax 80EP 80EP 80 A

Safety
SUpeI 40
GX GX 140 Mp
Vebicle
50
30 or
140
or

EP 140 HD 90
220 lone
Perma
marked
MobilgreaS Mot r
50 30 EP
20 Mobilu 90
special oe

10W 20W
90
Super oils
P
90
40
5W
lOW 20W
80

Mcbilue the
t

MOBIL 40 50
40
20W

McbUail lOW Mobilue 90

90
8Q 80 A
to Co lant use
Mobilo
20
hUon 30 IOW
20W 5W
50 80
RAD to
Me SW
cn form Life

40
IOW
Oil 30
140
GP
Oil
140
GX 140
Oil P

Multiprose Grease
be

mu
Life Long
Long Atlas Co lant permis ble
GearOilGP
90 is
10W
ES O Mot r 90 T It

20 40
20W
90
Gear 80 Gear 80 A it

30 80
Unifo 5W Extra 5W 40 Lub Guard Antifrez av ilabe
Oil Oil 30
Gear 140 Gear 140 Gear 140
Medium Perma nol

Automive Grease
4O 20 90
30 90 are
Mot r IOW 20W Mot r 20W 90
Atlas
Multiservc
P

MultiserVc Universal 80

CHEVRON
80 T
80
75 A oils
Lub
Suprem 30
5W
40
10W
special lOW 50 Lub 75
75

brand
soap
2104B 2105 4
2105 210SB DEXRON 3N71B Lithum NLGI2
AfT 3

above
APIGLS MIL DOT
4
L

2104B GL L GL L
Type C
L the

Mongrade
L
L
MIL API MIL API MIL L

Multigrade SD MIL SD

Rigid
or
S

limited slip
grease co lant
case
In

PRODUCING
R

fluid
Transmio
I

ste ring and

Antifrez
Automaic transmi o Multiprose
and
tch
Gasoline
l i5
Brake du
l OJ l
is

l is Z i3ffi

G
 GENERAL INFORMATION

JACK UP

PANTOGRAPH JACK
Apply the pantograph jack fur
nished with the vehicle to the position
indicated below in a safe manner

Noles
a Never gel under lhe vehicle while il
is supported only by Ihe jack
Always use safely stands to supporl
frame when you have 10 gel under
WH097
Ihe vehicle
b Ihe Fig GI 9 Front supportable points
Block wheels diagonally by Fig GI 7 Lowering spare tire
wheel chocks Station Wogon

REAR SIDE
I When jacking up the rear of Ihe

GARAGE JACK vehicle place the chocks at the front

Ii
side of the fronl wheels 10 hold them
Note When carrying out operations 2 Apply the garage jack under the
wilh Ihe garage jack be sure 10 differential carrier aII models the

support Ihe car wilh safely stands suspension arm A Sedan or suspen
sion member B Sedan
3 Jack up the vehicle gently just

Detail
high enough 10 place the safety slands
WH056
FRONT SIDE under the rear suspension member or
Fig GI 4 Jack up point I When body Sedan or under the rear axle
jacking up the front of the
case Slalion Wagon
vehicle place the chocks behind the
rear wheels to hold them Place the stands al the positions

2 indicaled below
Apply the garage jack under the
4 Release the jack
front suspension member Be sure not slowly
10 lift up the engine oil pan located

just behind the suspension member

3 Jack up the vehicle gently jusl
high enough to place the safely slands
under both the side members Place
the stands at the posilion indicaled in
Figure GI 8
4 Release the jack slowly
Fig GJ 5 Wheel chocks and jack

1
Sedan

GI070

Fig 0 0 Rear jack up points Sedan

WH090

Fig GI l1 Rear supportable points

Fig GI 6 Jack Station Wogon Fig GI 8 Front jack up point Sedan

GI B
 GENERAL INFORMATION

11 TIE DOWN
The front tie down hook is located
on both the tension rod brackets The
11 right side bracket is also available as a

J lowing hook
The rear down
tie hook is localed
on both the rear floor members secur
1
Gl072
li III ing with the bumper slay

Fig GI 12 Rear 6upportable point

Station Wagon
I
Fig GI 14 Towing
I f rear
6GI07 Sedan

TOWING
Manual transmission
0
model
When the car is towed forward
connect the rope securely 10 Ihe hook

attached on Ihe right side tension rod

bracket Do not tow Ihe hook at Fig 01 16 Tie down hook front
tached on the left side tension rod

bracket This bracket on the eft is GI075

Fig GI 15 Towing rear Station

inslalIed for the down
tie use only
Wagon
To tow another car connect a rope

to the bumper stay by using a

rear

waste 10 the bumper edge Sedan

Automatic
In case of the Station Wagon the

rope should be connected to the rear transmission model

leaf spring shackle The car may be towed safely on its

Alowing rope should not be con

rear wheels on the ground wilh Ihe
nected to any other positions than selecl lever in N Neutral posilion
those described above of at speeds of less than 30 km h 7
18
However the shaft
Note Do nol attempl to apply load MPH propeller
must be disconnected or the car must Fig O l7 Tie down hook rear
10 a rope suddenly 10 prevenl
be towed on ils front wheels on the
damage
ground under Ihe following condi
tions

I Tow speed of more Ihan 30 km h

18 7 MPH
2 Car must be lowed for a long
distance over 10 km 6 miles
3 Transmission is not operating
properly
If car is lowed on its front wheels
on the ground the steering wheel
GI073
should be secured to maintain a
Fig 01 13 Towing front straighl ahead position

GI 9
 7

J
1
t

J
1 r

SE
d irIi6 E
J I
0Ro
fI lil N SECTION ER
1M
oM

B41J1 t
I aL
U

J1I c

ENGINE
DATSUN 1800 REMOVAL
MODEL 610 SERIES
INSTAllATION
CHASSIS BODY

ENGINE REMOVAL AND

IR 2
INI NI INSTALLATION

NISSAN MOTOR CO LTD

TOKYO JAPAN
I
I

ENGINE REMOVAL INSTALLATION

ENGINE REMOVAL AND INSTAllATION

CONTENTS

REMOVAL ER 2 Front insulator ER 4

INSTALLATION ER 4 Rear insulator ERA

ENGINE MOUNTING INSULATOR ERA TIGHTENING TORQUE ER 5

2 Scribe hood mounting location

REMOVAL
of hood hinge and remove hood
It is much easier to remove engine 3 Remove air cleaner after discon
wi th transmission as a single unit
necting blow by hose from rocker
than to only engine from
remove
cover
engine compartment The engine can 4 Drain radiator coolant and
then be separated from transmission
engine oil
assembly 5 Remove radialor grille

Notes

a Be sure 10 hoisl engine and 10 jack Fig ER 2 Remouing radiator

Note On automatic transmission e

up transmission in a safe manner

quipped vehicles 8 Disconnecl engine ground cable
b Fender cover should be used 10 a Remove Wider cover
al battery Iray
prevenl damaging vehicle body b DiscoDDecl oil cooler hose al

oil cooler which is inslalled 10

radial or lower end

Disconnecl battery ground cable c Then disconnect vacuum hose

Fig ER 3 Disconnecting engine

ground cable

9 Disconnect wires at

I Starter
2 AJlernalor
3 High lension cable at
ignition
coil

Oil pressure switch and thermal

lJ
4

transmitter

10 Disconnect
Fuel line al fuel pump
EA066 I
2 Healer line at engine side
Fig ER 1 Disconnecting oil 3 Choke wire at carburelor
cooler hose
4 Acceleralor linkage

Nole The is Ihe removal

following
sequence
6 Disconnect upper and lower 7 Remove four bolts securing a Remove relum spring and joint
hoses from radiator radiator and detach radiator b Delach torsion shaft

ER 2
 ENGINE REMOVAL INSTALLATION

Note On automatic transmission

equipped vehicles also disconnect

wires at
a Kickdown swilch
b Inhibilor swilch

14 Disconnect exhaust front tube

c
from exhaust manifold
Return
spring Then loosen connector between
Joint
center and rear tubes Detach front
EA072
3 Torsion shaft

Fig ER 7 Disconnecting range

and center tubes as an assembly
Fig ER 4 Disconnecting accelerator
selector lever
linkage
12 Remove Iwo bolts shown by
arrows securing clulch operating cyl
wire at
5 Disconnecl parking rear
inder Then detach operating cylinder
cable adjuster and flexible lube as an assembly
11 Remove transmission control

linkage
I For vehicles equipped with
74
3 speed transmission

Disconnect transmission cross shaft Fig ER 9 Disconnecting exhaust

front and center
from control linkage and rod shaft
tube assembly
2nd top from 2nd top lever
15 Disconnect
propeller shaft at
companion flange of gear carrier Plug
up rear end of rear extension housing
EA073 of transmission to prevent oil leakage
Fig ER 8 Removing clutch 16 Attach a suitable wire to lift
operating cylinder engine Remove engine front mount
13 Disconnect speedometer cable ing bolts shown by arrows at front
and reverse lamp wiring suspension member

ER070

Fig ER S Disconnecting cross

and rod shafts 6
I
2 For vehicles equipped with I
II
11
floor shift control
Detach rubber boot Remove nul
from shift iever and detach shift
lever

EA075

Fig ER 10 Removing front mounting bolts

under transmission Engine rear 1 2 Engine mounting

17 Place a jack
mounting boltl rear support
and it up
jack securing bol t
18 Loosen CD in Figure
two I
I
ER II engine mounting bolls
rear I
Remove four in Figure
19 @
ER II bolts securing engine
Fig ER 6 Removing shift lever
il
mounting rear support and delach
3 For vehicles with
equipped
automatic transmission

Disconnect joint between control

Fig ER 11 Removing engine
lever and lower selector rod mounting rear support

ER 3
Service Manual Datsun Model 610 Series Chassis And Body 1973
Full download: http://manualplace.com/download/service-manual-datsun-model-610-series-chassis-and-body-1973/
ENGINE REMOVAL INSTALLATION

20 Raise with transmission Note In this operation should Notes

engine care

by means of hoist and cable See be to aUow the

a
always taken not a Replace front or rear insulator
Figure ER I2 Then support them on unit hitting against any adjacent assembly when rubber of engine
engine stand parts mounting insulator is cracked
abnormally worn or deteriorated
b Keep insulator free from oil or
grease

Front insulator

Distinguish between left and right

mounting insulators by notch marks
on insulator rubber one notch is at

front and two notches at rear

Front

EA077

Fig ER 12 Lifting engine and

transmission

b On automatic transmission equip

INSTALLATION ER079

ped engine be sure to secure oil Fig ER 14 Front mounting

To install the order insulator

reverse of cooler pipes at oil cooler
removal Do not connect any parts to

the engine until engine mounting

insulators
Rear insulator
are placed and power unit
weight is supported by them In assembling engine always locate
ENGINE MOUNTING F mark on the rubber of rear

INSULATOR mounting insulator facing toward the

front
Noles Three insulators are used to mount
As the of installation the two at left and
a sequence engine right front
fIrst secure engine mo uoting rear ends of the cylinder block and one at

support 10 body transmission rear extension housing

t
c
W
Front mounting

C J fj
Rear mounting F

If

EA078
EROBO

Fig ER 13 Structural view of Fig ER 15 Rear mounting insulator

engine mounting

ER 4

This is the cut pages sample. Download all 295 page(s) at: ManualPlace.com