Van Fuel

Printer Friendly View https://www1.prodemand.com/Print/Index?content=tabs&module=true&...
YMMS: 2014 Chrysler Town & Country Limited Apr 6, 2022

Engine: 3.6L Eng License:
VIN: Odometer:
FUEL DELIVERY, GAS > TANK, FUEL > REMOVAL > REMOVAL
Fig 1: Identifying Fuel Fill Tube Hose Clamp
Courtesy of CHRYSLER GROUP, LLC
1. Remove fuel cap.
1 of 20 2022-04-06, 2:42 p.m.

2. Release pressure in fuel system. Refer to FUEL SYSTEM PRESSURE RELEASE

PROCEDURE .
3. Remove hose clamp (1) and remove fuel fill hose from fuel tank.
Fig 2: Body Harness Electrical Connector
4. Disconnect fuel pump electrical connector from body harness connector.
2 of 20 2022-04-06, 2:42 p.m.

Fig 3: Fuel Line & Evaporator Hose Quick Connect Fittings
5. Disconnect fuel line quick connect fittings (1) and evaporator hose (2).
3 of 20 2022-04-06, 2:42 p.m.

Fig 4: ESIM Switch, Electrical Connector & Fuel Fill Vapor Hose
6. Disconnect electrical connector (1) from evaporative system integrity monitor (ESIM) switch
(2).
7. Disconnect fuel fill vapor hose (4) from fuel tank control valve hose.
8. Disconnect fuel fill vapor hose (3) from ESIM switch (2).
4 of 20 2022-04-06, 2:42 p.m.

Fig 5: Fuel Tank, Straps & Bolts
9. Remove fuel tank strap bolts (3) and straps (2).
10. Remove vapor canister bracket bolt (1).
11. Lower the fuel tank.
5 of 20 2022-04-06, 2:42 p.m.

Fig 6: Identifying EVAP Quick Connectors And Vapor Canister Filter
12. Disconnect evaporator quick connector (1) from vapor line.
13. Disconnect evaporator quick connector (3) from fuel tank control valve.
14. Remove vapor canister filter (2).
15. Remove fuel pump module. Refer to MODULE, FUEL PUMP, REMOVAL .
16. Remove all fuel and vapor lines from fuel tank.
17. Transfer fuel into an approved fuel storage container.
FUEL DELIVERY, GAS > TANK, FUEL > INSTALLATION > INSTALLATION
6 of 20 2022-04-06, 2:42 p.m.

Fig 1: Identifying EVAP Quick Connectors And Vapor Canister Filter
1. Install all fuel and vapor lines to fuel tank.
2. Install fuel pump module. Refer to MODULE, FUEL PUMP, INSTALLATION .
3. Install vapor canister filter (2).
4. Connect evaporator quick connector (3) to fuel tank control valve.
5. Connect evaporator quick connector (1) to vapor line.
7 of 20 2022-04-06, 2:42 p.m.

Fig 2: Fuel Tank, Straps & Bolts
6. Position fuel tank onto a transmission jack or equivalent and raise fuel tank into vehicle
position.
7. Install vapor canister bracket bolt (1). Tighten to 55 N.m (40.5 ft. lbs.).
8. Install straps (2) and fuel tank strap bolts (3). Tighten to 55 N.m (40.5 ft. lbs.).
8 of 20 2022-04-06, 2:42 p.m.

Fig 3: ESIM Switch, Electrical Connector & Fuel Fill Vapor Hose
9. Connect fuel fill vapor hose (3) to evaporative system integrity monitor (ESIM) switch (2).
10. Connect fuel fill vapor hose (4) to fuel tank control valve hose.
11. Connect electrical connector (1) to ESIM switch (2).
9 of 20 2022-04-06, 2:42 p.m.

Fig 4: Fuel Line & Evaporator Hose Quick Connect Fittings
12. Connect fuel line quick connect fittings (1) and evaporator hose (2).
10 of 20 2022-04-06, 2:42 p.m.

Fig 5: Body Harness Electrical Connector
13. Connect the body harness connector.
11 of 20 2022-04-06, 2:42 p.m.

14. Install fuel fill hose and hose clamp (1) to fuel tank. Tighten hose clamp (1) to 28 N.m (20.5 ft.
lbs.).
15. Fill fuel tank and install fuel cap.
16. Use the scan tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.
FUEL DELIVERY, GAS > TUBE, FUEL TANK FILLER > REMOVAL > REMOVAL
12 of 20 2022-04-06, 2:42 p.m.

Fig 1: Identifying Fuel Fill Tube Bracket Nut
1. Disconnect and isolate negative battery cable at battery.
2. Remove left rear wheel splash shield. Refer to SHIELD, SPLASH, LEFT REAR
WHEELHOUSE, REMOVAL .
3. Remove fuel fill tube bracket nut (1).
13 of 20 2022-04-06, 2:42 p.m.

Fig 2: Identifying Vent Tube Hose
4. Disconnect vent tube hose (1).
14 of 20 2022-04-06, 2:42 p.m.

5. Remove hose clamp (1).
15 of 20 2022-04-06, 2:42 p.m.

Fig 4: Housing, Gasket & Fuel Fill Tube
6. Remove housing (1), gasket (2) and fuel fill tube (3) from vehicle.
FUEL DELIVERY, GAS > TUBE, FUEL TANK FILLER > INSTALLATION >
INSTALLATION
16 of 20 2022-04-06, 2:42 p.m.

Fig 1: Housing, Gasket & Fuel Fill Tube
1. Install fuel fill tube (3), gasket (2) and housing (1).
17 of 20 2022-04-06, 2:42 p.m.

2. Install hose clamp (1) and tighten.
18 of 20 2022-04-06, 2:42 p.m.

Fig 3: Identifying Vent Tube Hose
3. Connect vent tube hose (1).
19 of 20 2022-04-06, 2:42 p.m.

Fig 4: Identifying Fuel Fill Tube Bracket Nut
4. Install fuel fill tube bracket nut (1) and tighten to 12 N.m (106 in. lbs.).
5. Install the left rear wheel splash shield. Refer to SHIELD, SPLASH, LEFT REAR
WHEELHOUSE, INSTALLATION .
6. Connect the negative battery cable, tighten the nut to 5 N.m (45 in. lbs.).
20 of 20 2022-04-06, 2:42 p.m.

Van Fuel

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Van Fuel

Uploaded by

Copyright:

Available Formats

Printer Friendly View https://www1.prodemand.com/Print/Index?content=tabs&module=true&...

YMMS: 2014 Chrysler Town & Country Limited Apr 6, 2022

Fig 1: Identifying Fuel Fill Tube Hose Clamp

Courtesy of CHRYSLER GROUP, LLC

1. Remove fuel cap.

1 of 20 2022-04-06, 2:42 p.m.

2. Release pressure in fuel system. Refer to FUEL SYSTEM PRESSURE RELEASE

Courtesy of CHRYSLER GROUP, LLC

4. Disconnect fuel pump electrical connector from body harness connector.

2 of 20 2022-04-06, 2:42 p.m.

Fig 3: Fuel Line & Evaporator Hose Quick Connect Fittings

Courtesy of CHRYSLER GROUP, LLC

3 of 20 2022-04-06, 2:42 p.m.

Courtesy of CHRYSLER GROUP, LLC

4 of 20 2022-04-06, 2:42 p.m.

Fig 5: Fuel Tank, Straps & Bolts

Courtesy of CHRYSLER GROUP, LLC

9. Remove fuel tank strap bolts (3) and straps (2).

10. Remove vapor canister bracket bolt (1).

11. Lower the fuel tank.

5 of 20 2022-04-06, 2:42 p.m.

Fig 6: Identifying EVAP Quick Connectors And Vapor Canister Filter

Courtesy of CHRYSLER GROUP, LLC

12. Disconnect evaporator quick connector (1) from vapor line.

14. Remove vapor canister filter (2).

17. Transfer fuel into an approved fuel storage container.

6 of 20 2022-04-06, 2:42 p.m.

Fig 1: Identifying EVAP Quick Connectors And Vapor Canister Filter

Courtesy of CHRYSLER GROUP, LLC

1. Install all fuel and vapor lines to fuel tank.

2. Install fuel pump module. Refer to MODULE, FUEL PUMP, INSTALLATION .

3. Install vapor canister filter (2).

4. Connect evaporator quick connector (3) to fuel tank control valve.

5. Connect evaporator quick connector (1) to vapor line.

7 of 20 2022-04-06, 2:42 p.m.

Fig 2: Fuel Tank, Straps & Bolts

Courtesy of CHRYSLER GROUP, LLC

8 of 20 2022-04-06, 2:42 p.m.

Courtesy of CHRYSLER GROUP, LLC

11. Connect electrical connector (1) to ESIM switch (2).

9 of 20 2022-04-06, 2:42 p.m.

Fig 4: Fuel Line & Evaporator Hose Quick Connect Fittings

Courtesy of CHRYSLER GROUP, LLC

10 of 20 2022-04-06, 2:42 p.m.

Fig 5: Body Harness Electrical Connector

Courtesy of CHRYSLER GROUP, LLC

13. Connect the body harness connector.

11 of 20 2022-04-06, 2:42 p.m.

Fig 6: Identifying Fuel Fill Tube Hose Clamp

Courtesy of CHRYSLER GROUP, LLC

15. Fill fuel tank and install fuel cap.

12 of 20 2022-04-06, 2:42 p.m.

Fig 1: Identifying Fuel Fill Tube Bracket Nut

Courtesy of CHRYSLER GROUP, LLC

1. Disconnect and isolate negative battery cable at battery.

3. Remove fuel fill tube bracket nut (1).

13 of 20 2022-04-06, 2:42 p.m.

Fig 2: Identifying Vent Tube Hose

Courtesy of CHRYSLER GROUP, LLC

4. Disconnect vent tube hose (1).

14 of 20 2022-04-06, 2:42 p.m.

Fig 3: Identifying Fuel Fill Tube Hose Clamp

Courtesy of CHRYSLER GROUP, LLC