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JLG 600a 600aj Service and Maintenance Manual
JLG 600a 600aj Service and Maintenance Manual
JLG 600a 600aj Service and Maintenance Manual
Model
600A
660AJ
S/N 0300177361
to Present
P/N - 3121616
February 3, 2015
This is the cut pages sample. Download all 348 page(s) at: ManualPlace.com
NOTE: This manual also applies to machine with Serial Number 0300176207.
INTRODUCTION
A GENERAL C MAINTENANCE
This section contains general safety precautions which must
be observed during aerial platform maintenance. It is of
utmost importance that maintenance personnel pay strict FAILURE TO COMPLY WITH SAFETY PRECAUTIONS LISTED IN THIS SECTION
attention to these warnings and precautions to avoid possible COULD RESULT IN MACHINE DAMAGE, PERSONNEL INJURY OR DEATH AND IS A
injury to themselves or others, or damage to the equipment. A SAFETY VIOLATION.
maintenance program must be followed to ensure the
machine is safe to operate. • ENSURE REPLACEMENT PARTS OR COMPONENTS ARE
IDENTICAL OR EQUIVALENT TO ORIGINAL PARTS OR
COMPONENTS.
MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE • NO SMOKING IS MANDATORY. NEVER REFUEL DURING ELEC-
MADE ONLY WITH WRITTEN PERMISSION FROM THE MANUFACTURER. TRICAL STORMS. ENSURE THAT FUEL CAP IS CLOSED AND
SECURE AT ALL OTHER TIMES.
Specific precautions to be observed during maintenance are • REMOVE ALL RINGS, WATCHES AND JEWELRY WHEN PER-
inserted at the appropriate point in the manual. These precau- FORMING ANY MAINTENANCE.
tions are, for the most part, those that apply when servicing
hydraulic and larger machine component parts. • DO NOT WEAR LONG HAIR UNRESTRAINED, OR LOOSE-FIT-
TING CLOTHING AND NECKTIES WHICH ARE APT TO BECOME
Your safety, and that of others, is the first consideration when CAUGHT ON OR ENTANGLED IN EQUIPMENT.
engaging in maintenance of equipment. Always be conscious
of weight. Never attempt to move heavy parts without the aid • OBSERVE AND OBEY ALL WARNINGS AND CAUTIONS ON
of a mechanical device. Do not allow heavy objects to rest in MACHINE AND IN SERVICE MANUAL.
an unstable position. When raising a portion of the equip- • KEEP OIL, GREASE, WATER, ETC. WIPED FROM STANDING
ment, ensure adequate support is provided. SURFACES AND HAND HOLDS.
• USE CAUTION WHEN CHECKING A HOT, PRESSURIZED COOL-
ANT SYSTEM.
SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CONTROL OVER THE
• NEVER WORK UNDER AN ELEVATED BOOM UNTIL BOOM HAS
FIELD INSPECTION AND MAINTENANCE, SAFETY IN THIS AREA RESPONSIBIL-
BEEN SAFELY RESTRAINED FROM ANY MOVEMENT BY
ITY OF THE OWNER/OPERATOR.
BLOCKING OR OVERHEAD SLING, OR BOOM SAFETY PROP
HAS BEEN ENGAGED.
B HYDRAULIC SYSTEM SAFETY • BEFORE MAKING ADJUSTMENTS, LUBRICATING OR PER-
FORMING ANY OTHER MAINTENANCE, SHUT OFF ALL
It should be noted the machines hydraulic systems operate at
POWER CONTROLS.
extremely high potentially dangerous pressures. Every effort
should be made to relieve any system pressure prior to discon- • ALWAYS DISCONNECT BATTERY DURING REPLACEMENT OF
necting or removing any portion of the system. ELECTRICAL COMPONENTS.
• KEEP ALL SUPPORT EQUIPMENT AND ATTACHMENTS
STOWED IN THEIR PROPER PLACE.
• USE ONLY APPROVED, NONFLAMMABLE CLEANING SOL-
VENTS.
REVISON LOG
SECTION 1. SPECIFICATIONS
1.1 OPERATING SPECIFICATIONS 1.2 DIMENSIONAL DATA
Table 1-1. Operating Specifications Table 1-2. Dimensional Data
Maximum Travel Grade (Side Slope) 5° Ground Clearance 11.7 in. (0.29 m)
Fuel Tank 30 gal (113.6 L) Fuel Ultra Low Sulfur Diesel (15 ppm)
Hydraulic Oil Tank 30.6 gal (115.8 L) Output 67 hp (50 kW)
Hydraulic System (Including Tank) 40 gal (121 L) Torque 173 ft.lbs. (234 Nm) @ 1800rpm
Torque Hub, Drive* 20 oz (0.6 L) Oil Capacity (Crankcase) 2.4 gal (8.9 L) w/Filter
This is the cut pages sample. Download all 348 page(s) at: ManualPlace.com