0515 - V-II Service Training 2012

VRF V-II Service Training
Service Training content

Basic technology of 3 Phase Inverter Cirle
Inverter Circle V-II outdoor unit
Parts function and PCB analysis / measurement
Fixed Speed Compressor circuit
Controller PCB and connecting parts (fan motor)
External inputs and outputs of outdoor unit
Outdoor unit 7 segment LED functions and usage
Dip switch functions outdoor unit
Communication (Lon, RS484, RC) (Auto address)
Indoor unit PCB structures and service informations
Dip-switch settings and function settings of indoor units
External inputs and outputs of indoor units
V-II refrigerant circle controlling
Protection functions
Troubleshooting
Basic technology of 3 Phase Inverter Circle
Overcurrent protection
3 Phase AC Power 3 Phase Rectifier
and noise filter
supply input (Diode Bridge) AC to DC
equipment (AC)
Main Relay and Inrush Inverter PCB with IGBTM

Reactor (PFC) Smoothing
current limiting (Fake 3 Phase DC output
Capacitors (DC)
Resistor (DC) to Inverter Compressor)
Inverter Circle V-II outdoor unit
- Power Supply
- Filter PCB
- Diode Bridge (full wave rectifier)
- Inverter Relay, current limiting Resistor
- Reactor, Smoothing Capacitors
- Inverter PCB
- Inverter Compressor
Inverter Circle V-II outdoor unit (Example AJY126LALH)
7
1. Power Supply
Terminal
2 4 5 6 2. Filter PCB (Inverter)
3 3. Diode Bridge
4. Inverter Main Relay
5. Inrush current limiting

Resistor
12
11 9
6. Reactor Coil (PFC)
7. Discharge Resistors
8. Smooting Capacitors
14 9. Inverter PCB
10
13 10. Current transformer
PCB Fixed Compressor
11. Filter PCB for Main

Controller PCB
1 8 12. Reactor for Main PCB
13. Main Controller PCB
14. Relay Fixed Comp.

Overview Inverter Circuit 3 Phase AC Voltage DC Voltage 560V
diagramm V-II 230/400V DC
5 4 7+8 9
2
3
1
Filter PCB of Inverter circuit Parts and function
Current detection L1
3 x 25A Fuse
Filter Capacitors
Power Supply input
Filter Coils
Power Supply output

Varistors
Surge
Absorber
Main functions are:

Secure the parts for overvoltage and overcurrent
Secure the power supply for noise and harmonic waves produce by the inverter circle
Filtering the noise and harmonic waves from power supply
Current detection of Phase L1 by current sensor 1 (E84.1)
Filter PCB Voltage measurements
3 Phase Power Supply Input CT => Current transformer 3 Phase Power Supply Output
Red wire L1/N = 230V AC Connector CN 501 Red wire L1/N = 230V AC
White wire L2/N = 230V AC Output range DC 0-5 V White wire L2/N = 230V AC
Black wire L3/N = 230V AC Black wire L3/N = 230V AC
L1/L2 = 400V AC L1/L2 = 400V AC
L2/L3 = 400V AC L2/L3 = 400V AC
L1/L3 = 400V AC L1/L3 = 400V AC
Filter PCB Resistance measurements
Current transformer: Connector CN 501 Resistance Pin 1 / Pin 3 => Approx. 566 Ω
Resistance values:
L1 / L2 / L3 => GND => open
L1 / L2 => 1 MΩ L2 / L3 => 1 MΩ L1 / L3 => 1 MΩ
Relating Error Codes due to defective Filter PCB

E63.1 Inverter Error: due to missing Phase or no power to the Inverter circle
E84.1 Current sensor 1 Error: detection of no current of L1

3 Phase - Diode Bridge (Full Wave Rectifier) Function and Voltage measurement
400 V AC in
between
Phases
1 Phase DC
Power Output
3 Phase AC
(White is –)
Power Input
(Red is +
500-560 V DC
in between
(+/-)
Voltage Test Method during Power on

Funktion of the 3 Phase Diode Bridge:
Voltage check Normal Value
Pin 1 (L3) N 230V AC
Pin 2 (L2) N 230V AC
Pin 3 (L1) N 230V AC 3Phase AC to
Pin 1 (L3) Pin 2 (L2) 400V AC 1 Phase DC
Pin 2 (L2) Pin 3 (L1) 400V AC
Pin 3 (L1) Pin 1 (L3) 400V AC
Pin 4 (DC+) Pin 5 (DC-) 560V DC
3 Phase - Diode Bridge (Full Wave Rectifier) Resistance and Diode Test method
Diode Test Method for disconnected Resistance Test Method for
Diode Bridge disconnected Diode Bridge
Multimeter + side Multimeter - side Normal Value Multimeter + side Multimeter - side Normal Value
(red) (black) (+/- 10%) (red) (black) (+/- 10%)
Pin 1 (L3) 0,45 V Pin 1 (L3) 700 KΩ
Pin 2 (L2) 0,45 V Pin 2 (L2) 700 KΩ
Pin 4 (DC +) Pin 4 (DC +)
Pin 3 (L1) 0,45 V Pin 3 (L1) 700 KΩ
0,80 V 700 KΩ
Pin 1 (L3) 0,45 V Pin 1 (L3) 700 KΩ
Pin 5 (DC -)
Pin 2 (L2) 0,45 V ~1 ~2 ~3 Pin 5 (DC -)
Pin 2 (L2) 700 KΩ
Pin 3 (L1) 0,45 V Pin 3 (L1) 700 KΩ
Pin 1 (L3) open Pin 1 (L3) 1700 KΩ
Pin 5 (DC -) Pin 5 (DC -)
open 1700 KΩ
Pin 4 (DC +) Pin 4 (DC +)
4+ 5-
Inverter Main Relay with cement Resistor and Reactor
Rush current limiting Resistor Function:
Rush current - Bypass the main Relay

Inverter Main Relay limiting Resistor
- Charge the Smoothing Capacitors slowly and limit
the inrush current to the capacitors!
- Indirect detection of defective Main Relay (E68.2)
Inverter Main Relay Function:
- Close the Inverter Power circuit when compressor

get operation signal first time after turn on the
power!
- Even if the Compressor stops to operate, the Main

Relay keeps turned until the power supply is cut off
or an failure happen!
Inverter Main Relay with cement Resistor and Reactor
Rush current
limiting Resistor Reactor Coil
+ P Inverter PCB
Discharge Resistors
+
Smoothing
capacitors
Inverter Main Relay
-
Diode Bridge -
N
Without Resistor With Resistor

Capacitor
Load
Large current peak! Charge
current
If the Inverter Main Relay doesn´t turn on:
R
~ 560V DC E68.2
Failed Inverter DC voltage Error
Normal drop
Relay
5,32-5,88 Ohm
If the main Relay doesn´t turn on due to any reason

and Inverter Compressor starts to operate, high
current will flow through the Resistor! The Resistor
will become warm and change the resistance! DC
Voltage drops and the Inverter PCB detect the
failure!
Inverter Main Relay control circuit
A1
A2
Main Controller PCB Inverter PCB

12V DC Input
CN138
Contoller PCB 12V DC
230V AC Output
Output Voltage at
CN130 CN808
Reactor passive PFC ( Power Factor correction)
Reactor (Inductance) Function:
- The Reactor has the function to stablize the current

wave form from the AC Input Power Supply!
- When current flows through the Reactor a magnetic

field is build up and save energy to compensate
Example of AC Input current curve of 1 Phase: With Reactor Without Reactor

Smoothing Capacitors
3 Phase
AC input
Diode
Bridge
280V 560V 280V

DC DC DC
DC Input Voltage
Main Function:
Smoothing
(P / N) Inverter PCB
Change the pulsing DC voltage into stable and
Capacitor
flat DC Voltage
Inverter PCB with IGBTM to control Compressor speed
The Inverter PCB has the function to switch the
stable DC Voltage from the smoothing
capacitors by PWM (Puse width modulation)
Technology to the compressor
Input Output
This Fake 3 Phase Voltage is still DC

Voltage but it can be only measured by AC
measurement tools due to the fast
switching frequency of the IGBT Modul!
Permanent rotation speed check!

IGBTM and PWM control
PWM Control Method:
Due to the speed of the transistor switching the sine
wave frequence and voltage output height is
controlled!
Inverter PCB parts description
Communication with Controller PCB and
(Compressor Rotation Speed Back Signal)
DC Power Supply Output for Relay K115

on Controller PCB (12V DC) CN808
IGBT Modul (Insulated Gate Bipolar

Transistor Modul)
Current Transformer for L1 and L2 (Trip
detection of Inverter Compressor (E94.1)
and Inverter Sine Wave control
DC Fake 3-Phase Output to the Inverter
Compressor (250-380V DC) measure in AC
DC Power Supply Input (560 V)

During Compressor operation (500- 560 V)
Height of voltage depends on Inverter
Compressor Frequency
IGBT Modul Check Method
Multimeter Multimeter
Normal Value (my result of measurement)
(red) (black)
L3 1 MOhm or greater (~ 1.4MOhm)
L2 P 1 MOhm or greater (~ 1.4MOhm)
N L2 1 MOhm or greater (~ 1.4MOhm)
Multimeter Multimeter
Around 1 Mohm +/- 10% (0.95MOhm)
(red) (black)
DC Voltage detection (500-560V)
L3
L2
L1
P
Inverter PCB connections
4 KOhm 95 KOhm 1.3 MOhm

12 V DC 0-5 V DC from CT 12 V DC
CT Input from Inverter

Communication input Filter PCB Inverter Main Relay
(blue/yellow) wire Voltage depends on output!
12 V DC delivered from Inverter Compressor Speed
Main Controller PCB for
life! If wire is diconnected or Main or Inverter PCB defective
Inverter Communication error E62.6
Inverter PCB Heat sink thermistor
CN 800 Heat sink thermistor for temperature detection of IGBT Module

Function:
The Heat sink thermistor has the function to protect the IGBT Module for overheating
When this thermistor detects a temperature above 80°C the outdoor fan speed is
automatically increased regardless on the refrigerant circle pressure conditions!
At an detection temperature of 88°C the Inverter Compressor is stopped and outdoor unit
display EAC4 when this repeats 3 times! Protection release temperature is 75°C!
Thermistor Characteristics Heat Sink Thermistor (CN800 Inverter PCB V-II outdoor unit)
Temperature (°C) -10 -5 0 +5 +10 +15 +20 +25 +30 +40 +50 +60 +70 +80 +90 +100
Resistance (kΩ) 27.4 20.7 15.8 12.2 9.5 7.5 5.9 4.7 3.8 2.5 1.7 1.2 0.8 0.6 0.4 0.3
Inverter PCB LED information
Idling: D803 + D806 => ON D805 => Inverter Compressor operation
D804 => Internal use!

Inverter Error: D803 => 2 x blinking
Indication for abnormal condition!
The DC Twin Rotary Inverter Compressor
Number of Poles 4
Type of Oil Daphne FV68S Ground Resistance =>
more than 1 Mohm!!
oil amount 2400 cm³
pole pair number 2
Rps = frequency (Hz) : pole pair number => for example 80rps = 160 Hz : 2
Compressor Errors
Inverter Start up Error E93.1
Trip Detection Error E94.1
The defective Compressor can be related
of many different reasons!
1. Compressor electrically damaged?

Resistance check => windings open or
shortcut?
Possible reasons can be…
Wiring problem between Inverter PCB and Humidity in the refrigerant circle has made
Compressor? acid in the oil! It has damaged the winding
insulation of the compressor motor? Acid
Defective IPM module of Inverter PCB has
check should be done!
damaged the compressor? => PCB check!
Windings burnout cause of defective refrigerant circle! Missing refrigerant or clogged

strainers by dirt can cause that discharge temperature getting too often too much high!
How to analyze the defective compressor ?
2. Compressor mechanically blocked?
Before the error occures a ticking inverter start up noise can be heard for a few senconds
when the Inverter PCB tries to operate the blocked compressor!
Compressor Motor Loss of Synchronization E95.5
Possible reasons can be…
Less oil in the compressor and too much high dischage temperature can be caused by…..
1. Indoor unit expansion valve defective => Liquid back condition to the compressor will
foam out the oil of the compressor!
2. Exceeded pipe limitation, wrong pipe diameters or less refrigerant condition can cause
insufficiant oil recovery operation!
3. Other defective parts like solenoid valves, crankcase heaters or blockage of pipes!
Fixed Speed Compressor circuit
- Compressor Relay Control

- Current transformer PCB
- Relating parts explanation
- Compressor Protections and Error
- Rotation Field detection (L1/L3/L3)
The Constant Speed Compressor circuit
Power circuit from Terminal directly connected to the

Relay!
Operation release for Relay by CN107 from
Control PCB! 230V AC output!
Relay
L1 CT PCB
L2 M 3Ph
L3
Controller PCB
230V AC output
0-5V DC input
Related Errors of the ON/OFF Compressor circuit!
Magnet Relay Error E68.1 => If current is flowing through CT PCB

during Constant Speed Compressor has no operation release! =>
Magnetic contractor welded or pushed manually!!
Compressor 2 Current value Error E92.2 Current Value

exceeded 19.5A for 2 sec. 2 times within 60 min.!!
Compressor 2 Error E92.1 => Current sensor is detecting less

than 0.1 A for 5 hours during operation release!
Internal Protector ~ 130°C => release at ~80°C

Controller (Main) PCB
- Filter PCB of controlling circuit
- Controller PCB Function
- Parts explanation
- All connection explanation
- DC Fan motor
- external input and outputs
- LED display indication
- Dip-Switches and Rotary Switches
Overview Circuit diagramm of Control Circuit
1/2 Phase AC
Voltage 230/400V
DC Voltage 5V DC
DC Voltage 12V DC
DC Voltage
340V/15V DC
Filter and Noise PCB of Control circuit
L1 3.15 A for
Phase rotation
check! No other
function!!
Varistors and
Surch Absorber
2 Phase AC Power
Input and Neutral
L3 15 A main Fuse for

2 Phase AC
Capacitors for Controller PCB Power Supply 2-Phase
Power Output
Noise reduction All 230V devices and DC Filter Coil
and Neutral
circuits
Filter and Noise PCB voltage and resistance measurement
2 Phase AC Power Input Insulation check (disconneted condition) 2 Phase AC Power Output
Red wire L1 = 230V AC earth L1 open Red wire L1 = 230V AC

blue wire N = Neutral earth L3 open blue wire N = Neutral
Black wire L3 = 230V AC earth N open Black wire L3 = 230V AC
L1/L3= 400V AC L1 L3 approx. 1 MOhm L1/L3= 400V AC
L1 N more than 1 MOhm
L1/N = 230V AC L1/N = 230V AC
L3 N more than 1 MOhm
L3/N = 230V AC L3/N = 230V AC
Controller PCB (Main PCB) Main Functions:
Control of whole REF. Circle

(EEV´s, Solenoid valves, 4-way valve, capacity
control)
Lon-Bus Communication to indoor units in the

same refrigerant circle and the other outdoor
units in the other refrigerant circles
Seperate Communication to the slave outdoor

units in same REF-System (RS485 Bus)
7 segment LED´s for monitoring mode,

function setting mode, mode settings and
error history !
DC Outdoor fan circuit and controlling
Communication to Inverter PCB
External inputs / outputs

Controller PCB parts explanation
1. External inputs and outputs
1 2. LED display with contol switches

2 3 3. Dip switches for Master/Slave settings capacity
settings and outdoor unit combination settings /
6 Rotary switches for Refrigerant circuit address
4 4. Main Control IC with Controlling Software
5 5. Communication PCB (Lon Bus)

6. AC 230V Relays for solenoid valves / crancase
heaters, optional base heater, 4-way valve,
Compressor Relay etc
7. DC Condenser Fan Motor circle with capacitors
8. Communication ( RS485 ) to slave outdoor units

7 8 Dip-Switch for Terminal Resistance ( Lon Bus )
9. Terminal for transmission line to indoor units /

9 slave outdoor units and other refrigerant systems
The Controller PCB (Inputs outputs)
4 Way High 230V AC High

Solenoid 230V AC
valve Pressure Relay Pressure Reactor DC Fan ¼
valves Power
230 V Switch (Const. Switch for DC 300-340V
230 V AC Supply
AC (Inv.) Speed) (Const.) fan DC
Output for PCB
Output 230 V AC Comp. 230 V AC
Circuits can be checked for shortcut

Resistance should be => open
0-5V DC CT – 230V Base 230V Crank

230V Inverter
EEV2 and EEV 1 Const. Speed Heater Case Heater
Relay Output
Compressor Output Outputs
Resistance in Shortcut Test!

Shortcut Test!
between Pin Resistance in
Resistance in between Pin 1
1 and Pin 3 between Pin 1
and 3 => open
=> 95 KOhm and 2 => open
12C DC in
between Pin 1 or
2 and Earth
CN 135 Pulse In => for energy meter

CN 126 Inverter PCB Communication Between Pin 7 and
8 around 12V DC
High pressure sensor
Resistance =>open
Low pressure sensor
CN 141
Discharge Temp. Inv. Compressor Resistance check => no short cut
Discharge Temp. Const. Compressor should be in Kohm range
Inverter Comp.Temperature
CN 142
Subcool inlet temperature liquid
Subcool outlet temperature liquid 5V DC in between Pin 2,4,6,8 and
Subcool EEV inlet gas temperature Earth or 1,3,5,7
Subcool outlet gas temperature
CN 143 Suction pipe temperature,
Heat exchanger outlet temperature
5V DC in between Pin 3 and
CN 144 Outdoor temperature Earth or 1
CN 145 Const. Speed Comp. Temp.
Temperature thermistor characteristics of outdoor unit
(5V DC output Voltage from Controller PCB)
230V Outputs devices on Control PCB
Crank Case Heater Inverter Crank Case Heater Constant
Base Heater
Compressor Speed Compressor
Main Relay Inverter Compressor 12C DV from
Inverter PCB
4 Way Valve
SV7 (not used)
SV 6 (only AJY108LALH)
SV5 (Heating EEV1 Support)
SV4 (not used)
SV3 (Oil return)
SV2 (pressure eaqualize)
SV1 (HP-LP Bypass)
Constant Speed Compressor

support Relay (Cn104 blue)
DC Power Supply circuit for outdoor Fan and controlling
Diode bridge AC 230V
Smoothing capacitors
to DC 300-315V
Main- Parallel Posistor

Relay (current and
K101 temperature
dependend
resistance)
AC Power supply input DC Power Supply

Reactor (CN139)
230V Phase L3/N Output 300-315V DC
Outdoor unit DC Fan Motor voltage measurement
DC Power Supply DC Power Supply Fan Fan Speed Control Feed Back
Fan Motor Motor PCB Signal (Error Output)
300-315V DC 15 V DC
2,6 – 4,1 V DC
The voltage depends on the
actual fan speed! Measurement
constant at 7,8 V DC !
results during operation
Outdoor unit DC Fan Motor resistance check method
(Red wire) Power Supply Resistance measurment

for Transistors 300-315 V result (values are
DC (P) approximately)
(black wire) Ground (N) -
(White wire) DC Power > 3 MOhm

Supply for internal +
Control PCB of Fan -
12KOhm
213KOhm
Motor)
- >22KOhm
(yellow wire) Drive
Signal (Fan Speed input -
signal) Main reason is to check
that there is no shortcut in
(blue wire) Feed Back between (N) and the other
signal to Controller PCB circuits!
Outdoor unit DC Fan Motor DC-Values for Speed control
Steps AJYA72-108LALH AJY126-144LALH Control DC Voltage Feed Back Voltage

16 880 rpm 920 rpm 4,1 V DC 7,8 V DC
15 860 rpm 870 rpm 4,0 V DC 7,8 V DC
14 820 rpm 820 rpm 3,8 V DC 7,8 V DC
13 720 rpm 720 rpm 3,5 V DC 7,8 V DC
12 600 rpm 600 rpm 3,2 V DC 7,8 V DC
11 500 rpm 500 rpm 3,0 V DC 7,8 V DC
10 420 rpm 420 rpm 2,8 V DC 7,8 V DC
9 360 rpm 360 rpm 2,7 V DC 7,8 V DC
8 320 rpm 320 rpm 2,65 V DC 7,8 V DC
7 300 rpm 300 rpm 2,6 V DC 7,8 V DC
6 intermittent 6 intermittent 6 2,6 V DC ON/OFF 7,8 V DC ON/OFF
0 Off Off OFF OFF
Controller (Main) PCB
External inputs and outputs

- Base heater output
- Error and operation output
- Peak cut input
- Emergancy Stop input
- Mode Selection input
- Low noise Mode input
External Inputs Controller PCB of All contacts are dry contacts !
Outdoor unit!
(No external voltage!)
(CN 134)
Emergency Stop / All Off input
Contact open => normal operation
Please note
Contact closed => Emergency Stop
that you
(CN133) should
Peak Cut follow your
Contact open => normal operation local rules
Contact closed => PC active and maybe
(CN132) you have to
Cooling or Heating priority install an
Contact open => cooling priority additional
Contact closed => heating priority relay to
(CN131) secure the
Low noise mode function
Contact open => normal operation due to a
Contact closed => LN active broken wire
External Inputs Controller PCB of
Outdoor unit (dry contacts)!
Function settings at the outdoor unit
10 V DC for external input settings
(CN 134) Mode

Function
No
Item No Setting
Set for Set for
Master Slave
Emergancy external input
00 All OFF
F2 20 Emergency 〇
Stop / All (CN134) 01
stop
Off Mode
Function
Item No Setting
Set for Set for
No Master Slave
00 0%
(CN133)
Peak cut control 01 40%
Peak Cut F2 30
(CN133)
02 60%
〇
03 80%
Function Set for Set for

(CN132) Mode
No
Item No Setting
Master Slave
First command
Cooling or 00 priority
Priority setting of Outdoor unit
Heating F2 21 operation mode 01 external input 〇
(CN132) priority
priority 02
Master indoor
unit priority
(CN131) Function Set for Set for
Mode Item No Setting
Low noise No Master Slave
00 Level 1 (55dB)
mode F2 42
Quiet operation
level (CN131) 01 Level 2 (50dB)
〇
External Outputs Controller PCB of Outdoor unit! ( external power supply 0-24V DC )!
Photocupler => polarity important!
Operation = Compressor operation
FYI: maximum wire length in between the connector and the switch is 150 m
Overview external input / output V-II outdoor unit
max.
external power optional
Unit Type Input/Output Conector Signal Function wire
supply required parts
length
external input CN131 Edge Low noise no (dry contact) 9368777005 150m
Heating /
external input CN132 Edge no (dry contact) 9368777005 150m
Cooling
external input CN133 Edge Peak Cut no (dry contact) 9368777005 150m
All V-II Emergancy Stop

outdoor external input CN134 Edge no (dry contact) 9368777005 150m
outdoor / Batch Stop
unit
unit type Yes (12-24V DC
external output CN136 Edge Error 9368777005 150m
max. 30mA)
Yes (12-24V DC
external output CN137 Edge Operation 9368777005 150m
max. 30mA)
no (230V AC
external output CN115 Edge Base Heater delivered from 9708642000 5m
PCB max.1A)
Please note!!! Usage of external inputs only at Master Outdoor unit!!!

Outdoor unit display
- F1: Monitor Mode
- F2: Setting Mode
- F3: Special Modes
- F9: Error memory Mode
- Overview of functions
- Error display
- Other indications
7 segment display (functions)
Actual Press Setting Error

value Select active Code
Press Press Press Enter Press

Enter Enter 3sec. Enter
Function numbers 00 -99 (depends on the mode F1-F9)

Please press so often the select button till you rech the
corrosponding function number!
Press Press
End
Mode/Exit Enter
Press Press Press Press
Select Select Select Select
Start
Press
F1 (Monitor mode) Enter
Press Press
F2 ( function setting) Enter
Mode/Exit
Press
F3 (mode setting) Enter
F1 Press Press
(blinking) Select F9 (error history) Enter
F1 : Monitor mode V-II Outdoor Unit
Function
Item Unit
No.
0 Connected Indoor unit number 1 till 48
1 Software version Main PCB
2 Software version Inverter PCB
3 Software version Transmission PCB
10 Fan rotation speed rpm
11 Inverter Compressor rotation Speed rps
12 Current of Inverter Compressor A
13 Current of Constant Speed Compressor A
14 EEV1 Pulse (heating mode) Pls
15 EEV2 Pulse (subcooler) Pls
20 Time count for power connection x10 hours
21 Time count for Inverter Compressor operation time (cooling mode) x10 hours
22 Time count for Inverter Compressor operation time (heating mode) x10 hours
23 Time count for Constant Speed Compressor operation x10 hours
30 Temperatur Thermistor 1 (discharge temperatur Inverter Compressor) °C or °F
31 Temperatur Thermistor 2 (discharge temperature fixed speed Compressor) °C or °F
32 Temperatur Thermistor 3 (outdoor temperature) °C or °F
33 Temperatur Thermistor 4 (suction pipe temperature) °C or °F
34 Temperatur Thermistor 5 (Heat exchanger outlet cooling mode / inlet heating mode) °C or °F
35 Temperatur Thermistor 6 (liquid inlet subcooler for cooling mode / outlet heating) °C or °F
36 Temperatur Thermistor 7 (liquid outlet subcooler for cooling mode / inlet heating) °C or °F
37 Temperatur Thermistor 8 (inlet evaporating temperature subcooler) °C or °F
38 Temperatur Thermistor 9 (suction temperature behind subcooler) °C or °F
39 Temperatur Thermistor 10 (Inverter Compressor temperature) °C or °F
40 Temperatur Thermistor 11 (Fixed Speed Compressor temperature) °C or °F
50 Pressure Sensor 1 ( high pressure ) Mpa
51 Pressure Sensor 2 ( low pessure ) Mpa
F2 : Function Setting V-II Outdoor Unit
Function Set for Set for

Item No Setting
No Master Slave
00 40 - 65m
01 7.5 - 40m
0 Pipe Length 02 65 - 90m 〇
03 90 - 120m
04 120 - 150m
00 0 Sec
01 21 Sec
10 Sequential Start 〇
02 42 Sec
03 63 Sec
00 Standard
01 energy save mode ( +2°C)
11 Capacity Shift for Cooling 02 High Capacity 1 (-2°C) 〇
03 High Capacity 2 (-4°C)
04 High Capacity 3 (-5°C)
00 Standard
01 energy save mode ( -2°C)
12 Capacity Shift for Heating 〇
02 High Capacity 1 (+2°C)
03 High Capacity 2 (+4°C)
Forbidden(Defrost set temp at 00 Standard
13 〇〇
Finish) 01 Higher Temp
Select of external input ON/OFF 00 All OFF
20 〇
function 01 Emergency stop
00 First command priority
Outdoor unit external input
21 Priority setting of operation mode 01 〇
priority
02 Master indoor unit priority
00 Standard
22 Snow falling prevention 〇
01 Validity
00 Standard (30min)
01 Short 1 (5min)
23 Snow falling prevention interval 〇
02 Short 2 (10min)
03 Short 3 (20min)
00 Standard
24 High static pressure mode 01 High pressure1( - 30Pa) 〇〇
02 High pressure2 (30-80Pa)
00 Standard setting
27 Forbidden 〇
01 forbidden
00 C
28 (Temperature unit display C or F) 〇〇
01 F
00 MPa
29 (Pressure unit display Mpa or psi) 〇〇
01 psi
00 0%
01 40%
30 Peak cut control 〇
02 60%
03 80%
00 Capacity priority
40 Quiet operation priority 〇
01 Low noise priority
00 Off
41 Quiet operation mode mode 〇
01 Quiet operation mode
00 Level 1 (55dB)
42 Quiet operatio level 〇〇
01 Level 2 (50dB)
70 Forbidden
F3 : Mode Setting (press 3 sec. enter to confirm)
Function
Item
No
0 Test run cooling
1 Test run heating
2 Test run finish
3 Forbidden (Forced oil recovery)
4 Forbidden (Forced defrost)
10 Auto adress for signal amplifier)
11 Auto adress for indoor units
20 Forbidden
21 Vacuum mode (open all EEV´s of indoor and outdoor unit)
30 Clear the error history
31 Clear the operation record just before error
32 Clear the time count of power supply
33 Clear the Inverter Compressor operation count
34 Clear the constant Compressor operation count
35 Clear the all field setting to initial
40 Reset the error
41 Reset counted indoor unit number
91 Central control forced release (all limitation set by Cental Control will be released)
F9 : Error History Mode
0 1 time ago (newest error)
1 2 times ago
2 3 times ago
3 4 times ago
4 5 times ago Please refer to Error Code list

5 6 times ago Outdoor unit
6 7 times ago
7 8 times ago
8 9 times ago
9 10 times ago (oldest error)

7 segment display (Error)
In case of an Error the Error will be indicated at the
7-segment display of outdoor units! Also the
number of Errors which stand in line are shown! In
the left example we have 3 Errors in line!
Press Mode/Exit
Press Enter
Comp. Error Follow

1st Error Code
troubleshooting
(E.92.1)
Slave Error Check Slave
2nd Error Code Unit display for Check indoor
(E.9.U2) more details Unit display for
Press more details
Err. 3 Enter Indoor Error Press Enter for
Press Select 3rd Error Code
3 seconds Ad. 18
(E.5.U1)
7 segment display
Additional informations
Only Inverter
Compressor is
operating!!
Blinking pattern
Only Const.
Speed
Compressor is
1 sec. 1 sec.
On
operating!!
1 sec. 1 sec.
Off
0,5 sec. 0,5 sec. 0,5 sec. 0,5 sec.
On
0,5 sec. 0,5 sec. 0,5 sec. 0,5 sec. Inverter and
Off Const. Speed
0,25 sec. 0,25 sec. 0,25 sec. 0,25 sec. 0,25 sec. 0,25 sec. 0,25 sec.
On Compressor is
Off
operating!!
7 segment display
indicated function settings when they operate
LED105 LED104
C L Cooling mode
H t Heating mode
indicated Protective Functions o r Oil recovery operation
Discharge Temp. d F Defrost operation

P 1
Protection
High pressure P C Peak Cut mode active
P 2
Protection
Low pressure L n Low noise mode active
P 3
Protection
Compressor Temp. S n Snow falling mode set
P 4
Protection
Outdoor unit dip-switch settings
Dip- switch settings

Set-1 till Set-5
Dip-Switches and Rotary switches at Controller PCB
Rotary switches to set the

refrigerant circuit address
In this case REF AD = 62
Controlling Controlling setting

setting Set 3-3 and 3-4 is
Capacity Without any Without any
Set 3-1 and 3-2 is number of
settings of function! function!
type of outdoor outdoor units in
Outdoor Reserve! Reserve!
unit the same Ref.
unit Fixed at OFF Fixed at OFF
(Master/Slave) system
All Outdoor units! Only Master OU!!
Outdoor unit Capacity setting

DIP Switch Switch No. ON OFF Model
1 x
2 x AJY144LALH
3 x Capacity 16HP
4 x
1 x
2 x AJY126LALH
3 x Capacity 14HP
4 x Setting
1 x
2 x AJY108LALH required for all
SW 101 Set 1 - 3 x Capacity 12HP outdoor units
4 x
1 x
2 x AJYA90LALH
3 x Capacity 10HP
4 x
1 x
2 x AJYA72LALH
3 x Capacity 8HP
4 x
Please note!! Wrong capacity settings can cause failures! The compressor control and valve
control is for each outdoor unit size different!
Not used and must be fixed at OFF!!

DIP Switch Switch No. ON OFF Model Setting required
1 x
2 x all V-II outdoor for all outdoor
SW 102 Set 2 - 3 x units
units
4 x
Not used and must be fixed at OFF!!

DIP Switch Switch No. ON OFF Model Setting required
1 x
for all outdoor
2 x all V-II outdoor
SW 104 Set 4 - 3 x units
units
4 x
The Dip-switches SET-2 and SET-4 are without any functions!

They are only installed for reserve! Anyhow the setting should be all OFF to avoid
mailfunctions!
Outdoor unit type setting (master/slave) Set 3-1 and Set 3-2
Outdoor unit combination setting (M/MS/MSS) Set 3-3 and Set 3-4 Contolling
DIP Switch
Switch
ON OFF setting
settings
No.
1 x
Master
2 x
Setting required
1 x
2 x
Slave 1 for all outdoor
1 x units
Slave 2
2 x
SW103 Set 3 - 3 x
Master only
4 x
Setting required
3 x
4 x
Master + Slave 1 only for Master
3 x outdoor unit
Master + Slave 1 + 2
4 x
Pleas note in case of wrong settings the outdoor unit operation rotation, defrosting and oil
recovery function will not work properly?
RS485
Outdoor unit combination setting (M/MS/MSS) Set 5-1 and Set 5-2 communication
settings
Terminal Resistor for
Terminal resistor setting Set 5-4 (Set 5-3 is must be fixed at OFF !! ) LON-Bus
DIP Switch Switch No. ON OFF setting
1 x
Master only
2 x setting required
1 x for all outdoor
Master + Slave 1
2 x units
1 x
SW110 Set 5 - Master + Slave 1 + 2
2 x
3 x fixed at OFF
4 x inactive setting required only
for Master outdoor
4 x active unit
Communication
- Lon communication
- RS 485 communication
- Wiring method
- Network system and segment limitation
- Terminal Resistor settings
- Counting method
- How to check the transmission line
- Token Ring communication wired RC
- Commincation errors
- Address methods
Communication terminal at outdoor unit Controller PCB
X1 / X2 Z1 / Z2 H1 / H2
Lon Bus communication to RS485 Bus communication to
Lon Bus communication to
Master outdoor unit of Slave outdoor units in the
indoor units
other refrigerant circle same refrigerant circle
3 Types of Communication
Master Outdoor unit Slave 1 Outdoor unit Slave 2 Outdoor unit
RS485 Bus Communication RS485 Bus Communication
Master Outdoor unit Master Outdoor unit of other refrigerant circle
Lon Bus Communication
Master Outdoor unit Indoor unit
Lon Bus Communication
Wired remote Controller

Token ring Communication
Communication wiring outline
Master Outdoor unit Slave 1 Outdoor unit Master Outdoor unit Slave 1 Outdoor unit
Terminal Resistor
activated at Master OU!
Set5 – 4 On
X1/X2 Z1/Z2 H1/H2 X1/X2 Z1/Z2 H1/H2 X1/X2 Z1/Z2 H1/H2 X1/X2 Z1/Z2 H1/H2
H1/H2
H1/H2
Z1/Z2
X1/X2 X1/X2
Network system and network segment
Due to the limitation of the Lon Bus communication we have to devide the the whole
network system into network segments! Anyhow if one of the conditions is satisfied we
have to devide the system into segments by using the signal amplifier UTY-VSGX!
We have to devide the network system into network segments if the
transmision line has more than….
1. 500 m of total transmission line wiring
< 500 m
2. More than 64 units in the transmission line (counting method next page)
Max. 64 units
Counting method of units for Lon communication
One
count
One Count for each

connecting network
segment!
Example of one (network system) and (network segment)
Terminal Resistor
turn on Set 5-4 at
Master OU Network
X H Z H H
Segment 1
X H Z H H
Terminal Resistor
turn on Set 5-4 at
Network
X H Z
Master OU
Segment 2
Limitations for transmission line wiring
Each Network system must have for minimum 1 Terminal Resistor (of course it depends
on the size of the network system!! Maximum size is:
1. 3600m Transmission wire length total
2. 9 Network segments
3. 548 indoor units or less depending on the number of refrigerant systems
4. 100 Refrigerant systems
5. 8 Signal Amplifiers
Each Network segment must have at least 1 Terminal Resistor

Limitation for a network segment:
1. 500m Transmission wire length total
2. Maximum distance bettween 2 Lon devices < 400m
2. 64 units (the signal amplifier is also one indoor unit for each side of the
network segment)!!!
3. Resistance of transmission line segment 56-150 Ohm
When this limitations are exceeded there may be problems with communication!
Parts explanation relating Lon communications
SW 110 or SET 5 Transmission line

settings! SET5-4 Terminal Resistor
settings for LON-Bus communication
Only at Master Outdoor unit and only
1 terminal resitor in each network
segment!!!!!!
SET 5-1 and SET 5-2

for RS485 settings
Setting required at all outdoor units!
Set 5-3 always off!
Relay to cut the Z-port

Noise Filter for each Terminal Resistor for
during automatic
transmission port LON-Bus (56 Ohm)
addressing
Communication ports at outdoor unit ( what can we measure ? )
RS 485 control IC The resistance depends

on the position of SET 5
SET 5-1 OFF / SET 5-2 ON

150 Ohm
SET 5-1 ON / SET 5-2 OFF
100 Ohm
SET 5-1 OFF / SET 5-2 OFF
420kOhm
5 V DC open open open

open open open
56 Ohm 56 Ohm 100 Ohm
Lon Bus communication PCB parts explanation
Communication Communication Flash port for
Filter Capacitor
input wire main IC Software
Multimeter Test
(+) (-) (-) (+) Resistance
earth / com 1 / red
green wire wire open /more than 10MOhm
com 1 / red earth /
wire green wire open /more than 10MOhm
com 2 / earth /
white wire green wire open /more than 10MOhm
com 1 / red com 2 /
wire white wire open /more than 10MOhm
Signal Interconnection to Control PCB

Quarz
Transformer PIN 4/5 =>5V DC and PIN 18/19 =>5V DC
There is no real way of to confirm if the transmission PCB is OK or not! If you came to the
conclusion that the transmission problem is relating some defective PCB please exchange
at first the transmission PCB (you can interchange it with an transmission PCB from
another unit and test again)! if it doesn´t help exchange the Controller PCB!
Wiring methods
= ext. terminal box
Never loop the wiring !

Manual address setting multiple refrigerant systems in the network system
K 114 Terminal Resistor

SW5-4 => On Only manual address
setting possible!
X1 X2 H1 H2 Z1 Z2
K 114
Terminal Resistor
SW5-4 => OFF
X1 X2 H1 H2 Z1 Z2
Terminal Resistor
SW5-4 => OFF
K 114
X1 X2 H1 H2 Z1 Z2
Automatic address example multiple refrigerant systems in the network system
K 114 Terminal Resistor Automatic indoor unit

SW5-4 => ON address operation ! K114
open!
X1 X2 H1 H2 Z1 Z2
Terminal Resistor
K 114 SW5-4 => OFF
X1 X2 H1 H2 Z1 Z2
Terminal Resistor
SW5-4 => OFF
K 114
X1 X2 H1 H2 Z1 Z2
Advantage disadvantage of address method comparison and result
Automatic address method Manual address method

Advantage Disadvantage Advantage Disadvantage
no address setting unknown given address good address overview of double IU address or
mistakes possible of indoor units! indoor units refrigerant system cross
(provided that there is no in case of Controller PCB over address possible
wiring mistake!) IU address keep fixed
exchange automatic
quick to do and easy for even when transmission manual adjustment takes
addressing must be done
commissioning PCB has to be exchanged! time and must be done
once again! All indoor
units will get a new carefully in order to
address and Cental RC prevent for setting
Lon Works or Bac net flexible transmission mistakes!
must be adjusted again! wiring method
wiring method could be
longer
Recommended for all large VRF

Useful for simple and small VRF
projects with central control or
Systems
BMS
Wiring and voltage check for wired RC
Signal 7-
13 V DC
12 V DC
Wiring correct Wiring wrong !! Wiring wrong !!
Please confirm the correct wiring also at

indoor unit terminal!!
Resistance check method for wired RC
Multimeter Test
(+) red (-) black Resistance
White wire Black wire
pin 2 (W) pin 3 (B) Approx. 2 MΩ
Red wire Black wire
pin 1 (R) pin 3 (B) Approx. 4,75 MΩ
Black wire White wire
pin 3 (B) pin 2 (W) open
Black wire Red wire
pin 3 (B) pin 1 (R) open
Indoor unit PCB structure
- Different types of indoor unit PCB

structure
- External inputs and outputs
- Function settings
- Service parts information
- Dip-Switches and Rotary-Switches
Indoor units devided by PCB structure
1.Compact Wall mouted Unit DC Fan 2. Large Wall mouted Unit DC Fan
Controller + Transmission PCB Controller + Transmission + Switch PCB
3. AC Fan motor Type indoor unit 4. DC Fan motor Type indoor unit
Controller + Transmission + Filter PCB Transmission + Filter + Switch + Controller PCB

PCB of compact wall mouted type AS_A07-14LACH
Description of parts
1. Power supply Input 230V

12.Rotary Switches for
AC (Fuse 3.15A)
IU/AD, REF/AD, RC/AD and
2. Filter Coil, Varistor Surge
Absorber, Filter Capacitors
10 7 8 Dip-switches
13
3. Shunt Resistor
12 13. Wired RC connnection
4. Diode Bridge 230V AC =>

300-315 V DC 14 6 14. Expansion Valve
15. 2 x Pipe + Room temp.

5. Smoothing Capacitor thermistors
6. Switching Transformer 16. External input

300-315V DC, 5, 12, 15 V DC 9
16 17. External output
7. Transmission input
5
8. Transmission 17 15 18. Stepping Louver Motor
interconnection to output
Transmission PCB 4 19. Manual/Auto-Switch
9. Port for Transmission PCB
18 1 3 20. Display PCB connection
10. Thermal Fuse
connection
2
21. DC Fan motor
11. Transmission PCB port 20 21 19 connection
Overview of voltage outputs at Controller PCB´s
Temperature Thermistor outputs 5V DC
Stepping Motors for Louver control 12V DC (Pin1 to 2,3,4,5) open / close
Electronic Expansion Valves 12V DC (Pin 1 to 3,4,5,6)
Drain Pump 230V AC
Wired Remote Controller 12 VDC (Pin1/3) 7-13V DC (Pin 1/2)
DC fan motor 300-315V DC (Pin 1/3) 15V DC (Pin 3/4)
AC fan motor 230V AC
Float switch 5V DC
Display PCB output 5V DC (Pin4 and Pin5)

Checking Method for Electronic Expansion Valve indoor units
Measure the Electronic Expansion Valve Coil at
diconnected condition! Check the resistance values! COM
Red Indoor unit EEV Outdoor unit EEV
Orange White
Yellow Blue
Brown
resistance value at resistance value at
wires 20°C Indoor unit 20°C Outdoor unit
White - Red
Yellow - Brown
200 Ω +/- 10% 46 Ω +/- 10%
Orange - Red
Blue - Brown
Test Method of DC Fan motors
red pin black pin Fan motor Fan motor Fan motor Fan motor
Tester Tester ABYA07-24LBTH ARXD07-24LBTH AUXB07-24LALH AUXD18-24LALH
red wire 450 kΩ 440 kΩ 400 kΩ 1000 kΩ
white wire 40 kΩ 40 kΩ 96 kΩ 1,2 kΩ
black wire
yellow wire 90 kΩ 88 kΩ 94 kΩ 200 kΩ
brown/blue wire 4000 kΩ 3950 kΩ 3900 kΩ 4000 kΩ
red pin black pin Fan motor Fan motor Fan motor Fan motor
Tester Tester ASYA07-14LACH ASYA18-24LACH ABYA30-54LBTH AUXA30-54LALH
red wire 3000 kΩ 2600 kΩ 400 kΩ 1000 kΩ
black wire white wire 50 kΩ 50 kΩ 40 kΩ 1,2 kΩ
yellow wire 140 kΩ 150 kΩ 90 kΩ 200 kΩ
brown/blue wire 4100 kΩ 4000 kΩ 4200 kΩ 4000 kΩ
Temperature thermistor characteristics of indoor units
(5V DC output Voltage from Controller PCB)
Thermistor Characteristics Heat exchager inlet Temperature sensor (TH22)

Temperature (°C) 0 +5 +10 +15 +20 +25 +30 +35 +40 +45 +50
Resistance (kΩ) 168.6 129.8 100.9 79.1 62.5 49.8 40.0 32.4 26.3 21.2 17.8
Thermistor Characteristics Heat exchager outlet Temperature sensor (TH23)

Temperature (°C) 0 +5 +10 +15 +20 +25 +30 +35 +40 +45 +50
Resistance (kΩ) 168.6 129.8 100.9 79.1 62.5 49.8 40.0 32.4 26.3 21.2 17.8
Thermistor Characteristics indoor Temperature sensor (TH21)

Temperature (°C) 0 +5 +10 +15 +20 +25 +30 +35 +40 +45 +50
Resistance (kΩ) 33.6 25.2 20.1 15.8 12.5 10.0 8.0 6.5 5.3 4.3 3.5
Please note!
Do not cross over the heat exchanger inlet and outlet temperature sensors! It will
influence the EEV control dramatically and finally the Compressor of outdoor unit
might break down!
Indoor unit external inputs and outputs
- Operation output
- Error output
- Fan output
- Start/Stop ,Emergancy Stop,Forced Stop
input signal
External Inputs (Start/Stop, Emergancy Stop, Forced Stop)!
Forced Stop Function (edge signal) and only for revision
Hotel Card switch and window switch code B or newer indoor units!
Function:
When the contact is closed the indoor units stops the
operation and the remote controller operation is
prohibited! The wired RC indicates the key sign!
When the contact opens the RC prohibition is released
but indoor unit dose not start automatically!
Adjust function setting 46/02 at indoor unit

External Inputs Controller PCB´s of indoor units!
Example of Compact Wall Mounted unit PCB
No external
voltage terminal
Use SW2-1 CH1 CH2 Condition +

OFF open not used Stop
Edge
OFF close not used Start
CH1 Operation Output CN8
ON 1st pulse - Start 12V DC max. 15mA
Pulse
On - 2nd pulse Stop (no external Power
CH2 supply)
(Parameter 46-00 => Start/Stop)
(Parameter 46-01 => Emergancy Stop) -
All indoor units in the same Ref. Circle will Stop!
Key lock sign will appear in wired RC! FYI: maximum recommended wire length for input and output 25m
(Parameter 46-02 => Forced Stop window
function) for indoor unit with revision code B Please note: The external input function (Start/Stop) has the same priority like
(slim duct, ceiling new wall, new universal type) the Remote Controller signal!
Example of external input edge signal (start/stop)
CH1
1 3
Close
CH1
Open
Operation
Unit
Stop
Start
RC signal
Stop
Example of external input edge signal (start/stop)
CH1
CH2
1 3
Close
On Pulse CH1
Open
Close
Off Pulse CH2
Open
Operation
Unit
Stop
Start
RC signal
Stop
External Inputs Controller PCB´s of indoor units!
Example big wall mounted units
12 V DC
CN22 external Output (Operation)

12 V DC
CN23 external Output (Error)

12 V DC
CN24 external Output (fan operation)

Overview external input / output V-II indoor unit
max.
external power optional
Unit Type Input/Output Conector Signal Function wire
supply required parts
length
On/Off,
Compact Edge or Pulse 93687790
external input CN17 Emergancy Stop, no (dry contact) 25m
Cassette , selectable 09
Forced Stop
Cassette, Slim
On/Off,
Duct, Floor Edge or Pulse Yes (12-24V DC 93687790
external input CN6 Emergancy Stop, 150m
Ceiling, Ceiling , selectable max. 5-10mA) 16
Forced Stop
big Wall
Operation,Error,F Yes (12-24V DC 93795290
mounted external output CN16 Edge 150m
an max.30mA) 06
On/Off,
Edge or Pulse 93687790
selectable 09
indoor compact duct, (Forced Stop)
units type low static no (12V DC max. 93687780
external output CN22 Edge Operation 25m
pressure duct, 15mA from PCB) 02
duct, high static no (12V DC max. 93687780
external output CN23 Edge Error 25m
pressure duct 15mA from PCB) 02
no (12V DC max. 93687780
external output CN24 Edge Fan 25m
15mA from PCB) 02
On/Off,
Edge or Pulse 93687790
compact wall selectable 09
(Forced Stop)
mounted
no (12V DC max. 93687780
external output CN8 Edge Operation 25m
15mA from PCB) 02
Dip-switch settings and function settings
of indoor units
-Explanation Dip-switches
-Function settings and setting procedure
-Additional wired RC functions
Indoor unit Dip Switch settings
2
SET 1 SW1 Indoor unit capacity setting for EEV control
3
(please refer to capacity table)
4
1
2 external input select (edge/pulse)
SET 2 SW2
3 fixed at OFF
4 fixed at OFF
1
wireless RC custom code switches
SW3 or 2
SET 3
SW601 3 fixed at OFF
4 fixed at OFF
1 Drain pump for Slim duct unit
SW4 or 2 Auto louver for Slim duct unit
SET 4
SW602 3 fixed at OFF
4 fixed at OFF
1 fixed at OFF
2 fixed at OFF
SET 5 SW5
3 fixed at OFF
4 fixed at OFF
Rotary
IU AD x 10 SW6 Switch
0-10
indoor unit address setting value
Rotary
IU AD x 1 SW7 Switch
0-10
Rotary
REF AD
SW8 Switch
x 10
0-10
refrigerant circuit address setting value
Rotary
REF AD
SW9 Switch
x1
0-10
Rotary
RC AD SW10 Switch remote controller address setting
0-10
Function Setting
Function
Number Number
Indoor unit address 1 00-63 00-63
Refrigerant circuit address 2 00-99 00-99
Interval time of filter clean 00 Standard (400h) =>Wall Mounted / Floor ceiling (2500H) => others ●
sign 11 01 Longer (1000h) =>Wall Mounted / Floor ceiling (4400H) => others
02 Shorter (200h) =>Wall Mounted / Floor ceiling (1250H) => others
Indicator selection of filter 00 Enable ●
clean sign 13 01 Disable
02 Display only central control
00 Standard ●
High Ceiling mode 20 01 Ceiling 1
02 Ceiling 2
Draft 00 Standard ●
23
Prevention 01 upward(Draft prevention)
Horizontal 00 Standard ●
swing 24 01 Left half
air flow 02 Right half
00 0℃ ●
Room Temp correct
30 01 +2℃ Temperature overshoot setting
coefficient for cooling
02 -2℃ Temperature undershoot setting
00 0℃ ●
Room Temp correct 01 -6℃ Temperature undershoot setting
31
coefficient for heating 02 -4℃ Temperature undershoot setting
03 +4℃ Temperature overshoot setting
00 Enable ●
Auto Restart 40
01 Disable
00 Enable ●
Cool air prevention 43
01 Disable (ventilation mode)
00 Start/stop ●
External control function 46 01 Emergency stop
02 Forced Stop for key and windor switch
00 All ●
Error display 47
01 Central Control only
How to adjust the indoor unit function
settings?
Enter the function setting mode by pressing (Fan + Temp up +

Temp down) buttons simultaneously for 3 sec. (Indoor unit
must be switched off)
The display indicatoin like on the picture will appear!
In case of group control you can select in between the

connecting indoor units by pressing the button (Set Back)
The indication range is from 00-15!
RC address
Function Set With Clock left/right button you can select the function
number value
number! The 2 digits on the right side will show the actual
setting value!
With Set Temperature up/down button you can change the
functionset value!
Press the Timer set button to confirm the setting value and
perform a power reset of the indoor units!
Special Functions for UTY-RNKY
1. Child lock function (remote controller

operation prohibited)
CL
Switch off the indoor unit and press (Timer set) +
(day) button simultaneously for 3 sec. to activate! The
key lock sign will appear on the display and when
pressing a button, CL will be indicated to show the
activated function! It is the same procedure to
deactivate this function!
2. Test run function (the indoor unit will operate
independent of the room temperature)
Switch off the indoor unit and select the mode for O1
test run by pressing the mode button! Press (mode) +
(fan) button for 3 sec. simultaneously to start the test
run! O1 will be indicated on the RC display! The test
rund will operate at least for 60 min. if it is not
stopped manually by pressing the Start/Stop button!
Special Functions for UTY-RNKY
3. actual room thermistor temperature value of

integrated temperature thermistor
Press the Economy (thermo sensor) button + temp

down button simultanously! The temperature will be
shown
4. Error history
Press Temp up + Temp down + ON/OFF button

simultanously for more than 3 sec.
Then you can select in between the last 10 errors by
Temp. Up or down button
How to adjust the indoor unit function
settings?
Function
Enter the function setting mode by pressing (Fan + Temp up +
number Temp down) buttons simultaneously for 3 sec. (Indoor unit
must be switched off)
The display indicatoin like on the picture will appear!
In case of group control you can select in between the

connecting indoor units by pressing the button (Fan Speed)
The indication range is from 00-15!
With Temp up/down Button button you can select the
function number! The 2 digits on the right side will show the
actual setting value!
With Set Temperature up/down button you can change the
functionset value!
Press the Start/Stop button to confirm the setting value and

Set perform a power reset of the indoor units!
RC address
value
Function How to use the function settings with wireless RC!
Set Value
Number
Press Reset + Fan + Set Temp. Up button simulaneously and
release the reset button at first (A will be diplayed )
Choose the correct Signal code for indoor unit (A,B,C,D) by
pressing Temp. up button! You can test if the indoor unit will
receive the signal by pressing timer mode button!
To enter the function settings please press mode button
(00 /A:00) will be shown
Use the mode button to select in between the two digits and
use the fan button to select in between Function number and
set value! You can adjust the value by pressing temp. Up or
down buttons!
Press the manual Auto button at the indoor unit for three
seconds till you can hear a beep sound and send the signal
from the RC by pressing Start /Stop button!
To leave the settings press the Manual Auto button at the
indoor units shortly and press Reset at the RC again! Perform a
Power Reset!
Details of refrigerant circle control
- Solenoid valve control

- Defrost control
- Oil level management and Oil recovery
- Fan speed control
- Start/Stop ,Emergancy Stop,Forced Stop
input signal
Cooling / Heating
operation
SV-1 Bypass High pressure to low pressure! It operates incase of

small required capacity and in case of low pressure prevention
function! It operates to keep a minimum low pressure value!
Heating operation only AJYA72
and 90LALH
SV-1 Bypass will also operate during compressor start up in

heating mode to remove the liquid refrigerant out of the
accumulator! It is some kind of compressor reliability function!!
Cooling / Heating
operation
SV-2 Bypass High pressure to low pressure! SV-2 is open if the

Inverter compressor is stopped! SV-2 should eaqualize the
pressure balance for the next compressor start
Cooling / Heating
operation
SV-3 Oil return valve to return the oil out of the accumulator to
the compressor! This valve is normally during operation
everytime open! To avoid liquid back to the compressor this valve
will close when the temperature difference in between
condenstion temperature and discharge temperature of one
operating compressor is less than 10°C!
Heating operation
SV-5 is normally closed during cooling mode! In case of heating

mode and high required capacity it will open cause EEV-1 is too
small for the outdoor unit heatexchanger of 126 and 144 model!
EEV-1 is normally closed during cooling mode! It will be
controlled during heating mode by the required indoor unit
capacity and the superheat measured by TH5 and TH4
temperature sensors!
Cooling / Heating
operation
EEV-2 is used to control the subcooling value! This value is

calculated in dependence of the dischage temperature and the
HPS value! The subcooling should have a positive effect for
efficiency and it should avoid liquid flow noise problems!
Additional information
Oil eaqualization pipe! In case of too much oil inside the inverter
Compressor the oil will be discharged directly into the suction
pipe!
1 Compressor in 2 Compressors in
The Oil circuit
operation operation
Inverter Compressor Inverter Compressor
Oil Seperator Oil Seperator
Oil recover pipe into Oil recover pipe into

Suction pipe of Suction pipe of
compressor 2 compressor 2
Accumulator Constant Speed

Inverter Compressor Compressor
Oil Seperator of
constant speed
Compressor
Oil pipe to
Accumulator of
Inverter Compressor
Defrost start condition 1
Installation relating limitations
Single OU with less than 90% indoor unit
Single or Multi Outdoor unit
capacity connection ration
Compressor operation time relating limitations

180 min counted operation time 75 min counted operation time
or
30 times compressor On/Off
And…
Temperature relating limitations
Heat exchanger temperature less than -2°
Defrosting starts
Defrost start condition 2
All kind of outdoor unit indoor unit combinations
Compressor operation time relating limitations

Minimum 30 min. counted heating operation time
Minimum 10 min. elapsed after outdoor units started
Minimum 5 min. elapsed since oil recovery
Temperature relating limitations And…
Defrosting start judgement temperature calculation:
0.8 x outdoor temperature -11.6 (-27.6°C to -6°C)
Evaporator inlet (heat exchanger) temperature drops continously for 10 min
Heat exchanger temperature lower than Heat exchanger temperature higher than
defrost start judgement temperature defrost start judgement temperature
Defrost start! Defrost does not start!
Defrost end condition
Single OU with less than 90% indoor unit
Single or Multi Outdoor unit
capacity connection ration
Time relating defrost end condition

Maximum defrosting time is 10 min Maximum defrosting time is 15 min
Defrost finshed!
Or…
Temperature relating defrost end condition
Defrost end judgement temperature
0.39 x outdoor temperatur + 12.7°C (+5°C till +12°C)
Heat exchanger temperature above defrost end judgement temperature
Defrost finshed!
Defrost control multiple outdoor unit connection
If one outoor unit in the same refrigerant circle has

demand for defrost all outdoor units will start defrost!
Each outdoor unit claculates ist own defrost end
temperature
1. All compressors and outdoor fans stop operating

2. System perform pressure balance by SV1
3. 4-Way valve switch to cooling position
1. All compressors start in cooling mode

2. Outdoor unit fans keep off
Defrost control multiple outdoor unit connection
If the first outdoor unit has satisfied its defrost end

condition only the inverter compressor of this outdoor
unit keep operating at lowest speed!
If the second outdoor unit has satisfied its defrost end

condition it is the same!
If all outdoor units satisfied the defrost end condition

all compressors will stop and 1,5 min are remaining till
the system starts to remove the condensing water!
rotation execution is done
How to secure Oil distribution ?
Due to the time controlled Compressor operation flow chart the oil distribution will be
balanced in between the outdoor units
The Oil seperators will seperate 99 % of the Oil which is thrown out of the Compressors
The Oil recovery process will be realeased all 3 hours and if the suction pipe superheat
becomes more than 10° C for 30 min. (in heating mode all 8 hours) and 1 hour after 1st
start up!
The inverter compressors of the same refrigerant system always running in the same
frequency
In case of multiple outdoor units the system is performing compressor operation
rotation sequence!
Crankcase heater
Crankcase
starts to operate
2 different heater to
30min after
kind of oil prevent for
compressor stops!
recovery moving
The outdoor
operations refrigerant
temperature has no
and oil
influence!
Compressor Sequence Operation for better oil and operation balance
Rotation will be performed if…
Defrosting operation is finished
or
Oil recovery operation is

finished
or
When cooling discharge
temperature is too much high
(above 107°C discharge
temperature protection 3)
Rotation will be performed all
15 min.!
Outdoor unit operation control and compressor start sequence
Capacity Control
In cooling mode the
compressors will be
controlled by target
low pressure of
around 0.9 MPa
In heating mode the

compressors will be
controlled by target
high pressure of 2.9
MPa
Minimum inverter
frequency is 30 Hz
Compressor Speed Control at start up Cooling
First target frequency is decided by indoor unit capacity demand!
(outdoor unit is counting the operated indoor unit capacity at start up)
Target low and high pressure depends on the system capacity and outdoor unit
function settings
Speed
100 rps Target Speed
90 rps
80 rps
70 rps
60 rps
Low pressure controlled
. (normal control)
50 rps
The compressor speed limitation based on

operation time should secure the compressor
Target Speed for getting too much liquid back at start up!
60 sec. 60 sec. 60 sec. 60 sec. 60 sec.
60 sec. 120 sec. 180 sec. 240 sec. 300 sec.

Time
Start up process for heating
The start process should

secure the correct 4 way
valve switch position and
oil distribution!
Starting process 1 Starting process 2 Normal control
-Maximum operating time 7 -Maximum operating time 30

minutes minutes
- high pressure of all Outdoor - high pressure of all Outdoor Compressor speed is based
units above 2.5 Mpa units above 2.63 Mpa on the target high pressure
- Compression ration of all - Compression ration of all
outdoor units above factor 8 outdoor units above factor 8
Starting process 1 Starting process 2 Normal control
-Maximum operating time 7 -Maximum operating time 30

minutes minutes
Compressor speed is based
- high pressure of all Outdoor - high pressure of all Outdoor
on the target high pressure
units above 2.5 Mpa units above 2.63 Mpa
2.9 MPa
- Compression ratio of all - discharge superheat more
outdoor units above factor 8 than 12°C
The starting process will be not performed if……
The detected outside air temperature is above 20°C
When the counted time between the last heating operation and the stop
condition does not exceed 30min.
Without starting process!!
The Inverter compressor of all outdoor units will start up at 40 rps and
increase this value till the target high pressure value is reached
Maximum Inverter Compressor Frequency in dependence of High pressure value in heating!
HPS
80 rps
3,8 MPa
90 rps
3,3 MPa
95 rps
3,0 MPa
100 rps To avoid discharge

temperature error
(A) at low evaporating
0,18 – 0,7 Mpa Low pressure temperature!!!
(A) =1.25 x low pressure value (Mpa) + 2.125 (Mpa )

Low Noise Mode (used by external input or function setting outdoor unit)
00 Capacity priority
40 Quiet operation priority
01 Low noise priority
Outdoor unit 41 Quiet operation mode mode
00 Off
01 Quiet operation mode
function settings 00 Level 1 (55dB)
42 Quiet operatio level
01 Level 2 (50dB)
Temperature Pressure protection Electrical protection
protection functions functions functions
Discharge Compressor Low High

Current IGBTM
temperature temperature pressure pressure
protection protection
protection protection protection protection
Discharge Temperature protection 1
Protective
Function Detect parts Cool Heat Display Start condition Reset condition Operation
Discharge Discharge no 3 minutes have elapse discharge EEV´s of
Temperature Temperature indication since the start of temperature is operating
Protection 1 Thermistor operation and discharge below 95°C and indoor units
temperature is above suction gradually
100°C or suction superheat is opened
superheat is above 10°C below 7°C
To increase the
Indoor unit EEV´s amount of
refrigerant wich
flows trough the
indoor unit will
decrease the
suction superheat
and discharge
temperature
Discharge
thermistors
Protective
Discharge Discharge no Cooling: Discharge Cooling: below EEV2 of liquid
Temperature Temperature indication temperature above 95°C 90°C subcooler will
Protection 2 Thermistors Heating: Discharge Heating: below open every
temperature above 97°C 30sec + 30Pls
102°C
To subcool the refrigerant will

Subcool EEV increase the specific Enthalpy
to get less suction superheat
and more low discharge
temperatures
Protective
Discharge Discharge no Discharge temperature Below 105°C Outdoor unit
Temperature Temperature indication above 107°C rotation
Protection 3 Thermistors execution
every 15 min.
To release the high temperature load

of the the operating compressors the
rotation execution will be performed
Discharge Temperature protection 4 and 5
Protective
Discharge Discharge no Discharge temperature Below 100°C Inverter
Temperature Temperature indication above 105°C Compressor speed
Protection 4 Thermistors will decrease 6 rps
every 30 sec.
Protective
Discharge Discharge no Discharge temperature 2 min elapsed EEV´s of stopped
Temperature Temperature indication above 95°C and EEV1 and discharge indoor units
Protection 5 Thermistors fully open 500 pls temperature is gradually opened
below 90°C and (max. 200 pls)
EEV1 less 400pls
EEV1 kepps controlled
by superheat!
EEV´s of indoor units

gradually open to
recover more
refrigerant for
evaporating!
Discharge Temperature protection 6 and protection Stop
Protective
Discharge Discharge no Discharge temperature Below 90°C EEV1 forcefully
Temperature Temperature indication above 90°C open (big steps)
Protection 6 Thermistors
Protective
Discharge Temp. Discharge P1 Inverter discharge 3 min elapsed Corresponding
Protection Stop Temperature temperature above and dischange compressor stop
Thermistors 110 °C or 115°C for thermistor
Constant speed temperature
below 80°C
Errors: An Error will appear if Error reset by Corresponding
EA11 this condition is F3/40 compressor stop
(Inv.) generated 2 times
EA21 within 40 min.
(Const.)
Please note: An abnormal EEV controlling can be caused by

an operating protetive function!!
It is possibe that more than 1 protection function operates!!
Discharge temperature protection (DTP) in cooling mode
R S
DTP Stop Constant Compressor
R S
DTP Stop Inverter Compressor
R S
DTP 3
R S
DTP 4
R S
DTP 1
R S
DTP 2
80°C 85°C 90°C 95°C 100°C 105°C 110°C 110°C 115°C
R =>Reset S => Start

Discharge temperature protection (DTP) in heating mode
R S
R S
R S
DTP 4
R S
DTP 2
R S
DTP 5
R
S DTP 6
80°C 85°C 90°C 95°C 100°C 105°C 110°C 110°C 115°C

High pressure protection 1
Protective
High pressure High no HPS above 3,94MPa Below 3,7MPa SV2 =>On for
protection 1 pressure indication 30 sec. SV2 (Inv.) Inverter
Sensor 180 sec. SV1 SV1 =>On for
(Const.) Constant Speed
SV1-Bypass Constant Speed Compressor
SV2-Bypass Inverter Compressor

High pressure protection 2
Protective
High pressure High no HPS above 3,60MPa 3 min elapsed SV2 =>On Inverter
protection 2 pressure indication an HPS below If still insufficiant
Sensor 2,80MPa =>SV2+SV1 On
SV1 =>On Const.
Both bypass valves are able

to open at the same time if
the pressure still keeps high
when the Inverter is in
operation!
High pressure protection 3,4 and 5
Protective
High pressure High no 10 sec. after Comp. Fan speed 1 Fan speed 1 step
protection 3 pressure indication Start or 20 sec. during step up and up
Sensor operation =>HPS pressure below
above 3,5MPa
3,50 MPa
Protective
High pressure High no Above 3,30 MPa Below 3,30 MPa Fan speed step
protection 4 pressure indication down all 30 sec.
Sensor
Above 3,50 MPa Below 3,5 MPa Fan speed at
lowest 300 rpm
Protective
High pressure High no Above 3,20 MPa Below 3,20 MPa Compressor
protection 5 pressure indication capacity lowered
Sensor every 15 sec.
Abnormal high pressure protection control
Protective
Abnormal high High no Above 3,78MPa After 25 sec. Comp. capacity
pressure pressure indication below 3,70 MPa rise prohibited
protection Sensor no Above 3,90MPa After 25 sec. Compressor
control indication below 3,78 MPa capacity lowered
every 25 sec.
Protective
High pressure High P2 Above 4,00 MPa After 5 min. All compressor in
protection pressure below 3,50 MPa REF System stop!
Stop 1 Sensor EA41 After 10 min. All compressor in
below 3,50 MPa REF System
stopped and Error
displayed
Protective
High pressure High P2 Above 4,20 MPa After 5 min. Corresponding
protection pressure below 3,20 MPa Comp. stop
Stop 2 Switch EA42 Generated 3 times After 10 min. Corresponding
(Inv.) within 60 min. below 3,50 MPa Comp. stopped
EA43 and Error
(Const.) displayed
High pressure protection (HPP) in cooling mode
R S
HPP Stop 2
R S
HPP Stop 1
R S
Abnor. HPP control (2)
R S
Abnormal HPP control (1)
R S
HPP 1
R
HPP 3
S
2,6 2,8 3,0 3,2 3,4 3,6 3,8 4,0 4,2 MPa

High pressure protection (HPP) in heating mode
R S
HPP Stop 2
R S
HPP Stop 1
R S
HPP 2
R
HPP 4 Pattern 2
S
R
HPP 4 Pattern 1
S
R
HPP 5
S
2,6 2,8 3,0 3,2 3,4 3,6 3,8 4,0 4,2 MPa

Low pressure protection 1,2 and 3
Protective
Low pressure Low pressure no LPS below 0,2 MPa Above 0,3 Mpa SV1 => ON
protection 1 Sensor indication and 5 min.
elapsed
Protective
Low pressure Low pressure no LPS below 0,1 MPa Above 0,17 Mpa SV1 => ON
protection 2 Sensor indication and 3 min.
elapsed
Protective
Low pressure Low pressure no Only 1 Inverter 5 min elapsed SV1 => ON
protection 3 Sensor indication operates at 30 rps and Inv. Speed is
LPS below 0,65 MPa above 40 rps
SV1-discharge gas bypass

Low pressure protection 4, Abnormal low pressure and LP-Stop
Protective
Low pressure Low pressure no LPS below 0,18 MPa 3 min elapsed + EEV´s of stopped
protection 4 sensor indication LPS above 0,22 IU quickly open to
450 pls
Protective
Abnormal low Low pressure no LPS below 0,16 MPa 3 min elapsed + Comp. capacity
pressure sensor indication LPS above 0,18 down all 180 sec.
till LPS > 0.17 MPa
Protective
Low pressure Low pressure P3 LPS below 0,05 Mpa 3 min elapsed All Compressor
protection stop sensor or below 0,10 Mpa for and LPS above stop
more than 10 min. 0,17 MPa
Errors: Generated 5 times Error reset by Compressor

EA51 within 180 min F3/40 permanent stop
Low pressure protection (LPP) functions cooling mode
From Outdoor unit software version

04 => LPP3 is removed!
S
LPP 3
R
S R
LPP 1
S R
LPP Stop condition 1
S R
0,05 0,1 0,15 0,20 0,25 0,30 0,35 0,65MPa

Low pressure protection (LPP) functions heating mode
S R
LPP 4
S R
Abnormal LPP Control
S R
LPP 2
S R
S R
0,05 0,1 0,15 0,20 0,25 0,30 0,35 0,65MPa

Electrical protection functions
Fequency maximum setting protection (Inverter Compressor)
Protective
Frequency Inverter PCB No Above 18,2 A Below 18,2 A Comp. Speed
Maximum indication cannot rise up
Setting Above 19,2 A Below 19,2 A Comp. Speed
Protection lowered
Inv.Compressor
Please note: The overcurrent value depends on the outside temperature!!
Please check Inverter circuit

- Filter PCB
- Diode bridge
- Capacitors, Resistors
- Inverter PCB
- Inv. Compressor
Current transformer on
Inverter PCB!
Overcurrent Break Stop (Inverter Compressor)
Protective
Overcurrent Inverter PCB Error: Abnormal current Error reset by Inverter
Break Stop E941 detected 5 times on F3/40 Compressor stop
(Inverter Comp.) Inv. PCB during (permanent stop)
operation!
Error: Abnormal current
E931 detected at start up
Please check Inverter

circuit
- Filter PCB
- Diode bridge
- Capacitors, Resistors
- Inverter PCB
- Inv. Compressor
Current transformer on
Inverter PCB!
Overcurrent Break Stop (Inverter Compressor)
Protective
Overcurrent Current Detected current 10 min after Constant
Break Stop detector PCB no above 19,5 A for 2 sec. compressor stop Compressor stop
(Const. Comp.) => Control indication
PCB
Error: 2 times within 60 min F3 / 40 Reset Constant
E922 Compressor stop
(permanent stop)
Compressor Temperature protection Stop
Protective
Compressor Compressor Inverter above 112°C 3 min. and Corresponding
Temperature temperature no Cons. Above 120°C below 80°C Compressor stop
Protection Stop thermistors indication
Error: 2 times within 40 min F3/40 Reset Corresponding
EA31 Compressor
(Inv.) stopped
EA32 (permanent stop)
(Const.)
Position of constant
Compressor
Thermistor !
Position of Inverter
Compressor
Thermistor !
Heatsink Temperature protection Stop
Protective
Heatsink Temp Heatsink Above 88°C 3 min. and Inverter
Protection Stop Temp. no below 75°C Compressor stop
Thermistor indication
Error: 3 times within 60 min 10 min. and Inverter

EAC4 below 75°C Compressor
stopped
Position of Heatsink
Thermistor!
Indoor unit temperature protection functions
Protective
Indoor unit ice Heat 3 min. compressor After 5min. and
up protection exchanger no operation time and Heat exchanger
inlet and indication one of the heat Temperature
outlet exchanger thermistors 7°C or more
thermistor detects less than 1°C
for min. 4 min.
continously
EEV controlling of V-II indoor units cooling
EEV-s are completely open from the factory

The EEV´s will close at 1st power on but it is possible to
open them manuall by vacuum mode at outdoor unit
display F3 : 21 => aktivate!
EEV pulse are based on required indoor unit capacity
Superheat value is in between 2 and 8°C
Protective functions have EEV control priority
EEV controlling Cooling mode example (schematic diagramm)
Superheat
around 0-4°C
+ 0,5 °C
Superheat
T-Set more than 4°C
(4-8°C)
- 0,5 °C
Start pulse based on Delta T

(Set and room temperature)
Indoor unit fan is operating all the time when the unit is switched on!
EEV controlling Cooling mode example (schematic diagramm)
+ 0,5 °C
T-Set
- 0,5 °C
When the capacity of the indoor unit is

not oversized the EEV will reach the
optimal opening gap to balance the heat
load !
Indoor unit fan is operating all the time when the unit is switched on!
EEV controlling of V-II indoor units heating
During indoor unit in Stand By EEV is open at fixed pulse!

The opening pulse depends on the capacity size of indoor
unit
EEV pulse are based on required indoor unit capacity
EEV pulse depending on calculated subcooling
Protective functions have EEV control priority

EEV controlling Heating mode example (schematic diagramm)
+ 0,5 °C
T-Set
- 0,5 °C
1 min 1 min 1 min

4 min 4 min 4 min 4 min
on on on on on on
fan
Special EEV Pulse situations
Oil recovery operation Special Controlled Pulse
Special Controlled Pulse

Test operation
(superheat controlled)
Icing protection Fully closed
Outdoor unit defrost Special Controlled Pulse
Vacuum mode Fully open

Outdoor Unit Error Code List
Error Code Error Contents Error Code Error Contents

(----) Initial setting Error 83.1 Liquid Pipe Temp. Sensor 1 inlet Error
13.1 Communication Error between Outdoor units 83.2 Liquid Pipe Temp. Sensor 2 outlet Error
14.1 Outdoor Unit Network communication 1 Error 84.1 Current Sensor 1 Error
14.2 Outdoor Unit Network communication 2 Error 86.1 Discharge Pressure Sensor Error
28.1 Auto Address Setting Error 86.3 Suction Pressure Sensor Error
28.4 Signal Amplifier Address Error 86.4 High Pressure Switch 1 Error
5U.1 Indoor unit Error (check at indoor unit) 86.5 High Pressure Switch 2 Error
61.5 Outdoor unit Reverse Phase, missing Phase Error 92.1 Compressor 2 Error
62.3 Outdoor Unit EEPROM Access Error 92.2 Compressor 2 Current Value Error
62.6 Inverter Communication Error 93.1 Inverter Compressor Start up Error
62.8 Outdoor Unit EEPROM Data Error 94.1 Trip Detection
63.1 Inverter Error 95.5 Compressor Motor Loss of Synchronization
67.2 Inverter PCB Momentary Power Failure Detection 97.1 Outdoor Unit Fan Motor Lock Error
68.1 Magnetic Relay Error 97.4 Outdoor Unit Fan Motor Undervoltage
68.2 Rush Current Limiting Resistor Temp. Rise Protection 97.5 Outdoor Unit Fan Motor Temperature Abnormal
69.1 OU Communcation PCB Parrallel Communication Error 9U.2 Slave Unit Error (check at Slave Unit)
71.1 Discharge Temperature Sensor 1 Error A1.1 Discharge Temperature 1 Abnormal
71.2 Discharge Temperature Sensor 2 Error A2.1 Discharge Temperature 2 Abnormal
72.2 Compressor Temperature sensor 1 Error A3.1 Compressor 1 Temperature Abnormal
72.3 Compressor Temperature sensor 2 Error A3.2 Compressor 2 Temperature Abnormal
73.3 Outdoor Unit Heat Ex. Liquid Temp. Sensor Error A4.1 High Pressure Abnormal
74.1 Outdoor Temperature Sensor Error A4.2 High Pressure Protection 1
75.1 Suction Gas Temp. Sensor Error A4.3 High Pressure Protection 2
77.1 Heat Sink Temperature Sensor Error A5.1 Low Pressure Abnormal
82.1 Sub-cool Heat Ex. Gas Inlet Temp. Sensor Error AC.4 Heat Sink Temperature Abnormal
82.2 Sub-cool Heat Ex. Gas Outlet Temp. Sensor Error
Errors which need a reset at outdoor unit Control PCB
Even if a power reset is performed the Error will not disappear!
Compressor 2 overcurrent error

Compressor 2 error
Discharge temperature 1 abnormal
Discharge temperature 2 abnormal
Compressor 1 temperature abnormal
To reset the errors
Compressor 2 temperature abnormal
please enter the mode
Current sensor error settings of outdoor unit!
Inverter start up error Function F3 / Parameter
40 and press 3 sec.
Trip detection
enter!
Rush current limiting resistor temp. rise protection
Compressor motor loss of synchronization
Low pressure abnormal
Magnetic relay error
Fan motor lock error
Initial setting Error
Start up Error
No Error Code displayed (- - - -)
Error detected at Master unit Error detected at Slave unit

Number of connected Slave units
Not even 1 Master unit
set at master does not match with
communication data can be
the number of Slave units received
received
by RS485 Communication
Forecast of cause:
- Power supply to a unit defective => please check Power Supply to Control PCB
- Dip switch setting Error SET-3 or Set-5 (RS485 communication settings)
- Communication misswiring or broken wire (H1/H2 port in between OU)
- Main PCB defective!
Power Supply to each Outdoor

unit OK? To find out which control PCB is
really defect you should try out
Dip-Switch settings of each following settings:
Outdoor unit OK? 1. Master (stand alone unit)
Error still there? If Yes exchange
Communication wiring in Master Controller PCB if No
between OU H1/H2 port please go on below!
correct? 2. Master + Slave 1 setting Exchange Controller PCB!
Error still there?
……………….
Communication Error between Outdoor unit
Error Code displayed (E13.1) During operation!!
Error detected at Master unit Error detected at Slave unit

Slave units number does not match
with the number of Slave units Communication from Master was
received by RS485 Communication not receiverd for more than 10 sec.
for more than 10 sec.
Forecast of cause:
- Power supply to a unit defective => please check Power Supply to Control PCB
- Dip switch setting Error Set-5 (RS485 communication settings)
- Communication misswiring or broken wire (H1/H2 port in between OU)
- Noise or Voltage drop / =>Main PCB defective!
Power Supply to each Outdoor

unit OK? To find out which control PCB is
really defect you should try out
Dip-Switch settings of each
following settings:
Outdoor unit OK? 1. Master (stand alone unit)
Communication wiring in Error still there? If Yes exchange
between OU H1/H2 port Master Controller PCB if No
please go on below!
correct?
2. Master + Slave 1 setting
Exchange Controller PCB!
Transmission wire should be Error still there?
not placed next to big power ……………….
supply wires!
Network Communication Error 1
Error Code displayed (E14.1)
Error detected at Master unit

No communication for 180 sec. or more from an indoor unit which received
communication once (not all indoor units are missing in communication line!)
Forecast of cause:
- Noise or Voltage drop
- Communication line defective
-Terminal resistor setting mistake
-Indoor unit power off or defective PCB at indoor unit
Transmission wire should be

not placed next to big power
supply wires!
Communication wiring in
between OU and IU port
correct? Resistance check!
Terminal Resistor setting
correct?
Indoor unit power supply and Exchange IU transmission Exchange IU Controller
indoor unit PCB connections
PCB! PCB!
OK?
Network Communication Error 2

No communication for 180 sec. or more from all indoor unit which received
communication once!
Forecast of cause:
- Noise or Voltage drop
- Communication line defective
-Terminal resistor setting mistake
-Indoor unit power off or defective PCB´s (was there power supply 230V to X1/X2
port
-Communication PCB outdoor unit or Controller PCB defective!

supply wires!
Terminal Resistor setting
Exchange transmission PCB Exchange Control PCB
Outdoor unit! Outdoor unit!
between OU and IU port Indoor unit power supply and
correct? Resistance check! indoor unit PCB connections
OK?
Auto Address Setting Error

When none of the connected indoor units is answering during auto address
mode
Forecast of cause:
- Noise
- indoor units without power supply
- Communication line defective or misswiring
- indoor unit overconnected

supply wires!
Is the power supply switched
on to the indoor unit?
between OU and IU port
Signal Amplifier Auto Address Error

When abnormal signal was received by control PCB during signal amplifier auto
address
Forecast of cause:
- Noise
- signal amplifier without power supply
- signal amplifier verconnected
- signal amplifier wrong settings

supply wires!
Is the power supply switched
on to the signal amplifier
Check if more than 8 signal

amplifiers are connected in Signal Amplifier defective!
one network system!
Reverse Phase , missing Phase Error
Error detected at Master unit and Slave unit
Phase check circuit has detected missing phase L1 or L3 or left rotation field!
Forecast of cause:
- Power supply defective
- L1 and L3 are exchanged
-Filter PCB or Control PCB defective
-Noise or voltage drop
Check rotationfield or missing

Phase (rotation field should be
right)
Check the breakers on Inverter
and Control Filter PCB!
Exchange Control PCB

Is there is 230V at red wire of Outdoor unit!
control PCB
OU EEPROM Access Error
Error detected at Master unit and Slave unit
Main IC could not read EEPROM Data
Forecast of cause:
- Voltage drop or Noise
- Control PCB defective
Perform Power Reset! EEPROM IC
Check Power Supply condition

(Voltage of each Phase)
Change Control PCB Outdoor

Unit
Main Control IC
Inverter Communication Error
Error detected at Master or Slave unit
Communication not received from Inverter PCB for 10 sec. or more
Forecast of cause:
- Control PCB defective
Perform Power Reset!
Check Communication wire

interconnection in between
Inverter and Control PCB
Change Control PCB Outdoor Change Control PCB Outdoor

Unit Unit
OU EEPROM Data Error
EEPROM Data and F2 function settings do not match
Forecast of cause:
- Noise
- Main PCB Inverter PCB wiring defective
--
Perform Power Reset! EEPROM IC
Clear all Field settings (F3/35)
Change Control PCB Outdoor

Unit
Inverter Error
Error information received by Inverter PCB
Forecast of cause:
- Wire connection problem
- Filter PCB Inverter defective
-Inverter PCB defective or DC Power supply problem by Cement resistor!
Perform Power reset!
Check the wire connections in

between Power PCB Inverter
and Inverter PCB / Main PCB
and Inverter PCB / Inverter
PCB Inverter Compressor
Exchange the defect Parts!
Check Filter and Inverter PCB!
Rush Current limiting Resistor Temp. Rise Protection
Error information received by Inverter PCB
Forecast of cause:
- wire disconnection
- Magnetic Relay Inverter defect
- Inverter PCB defective
- Main PCB defective
Check the wire connections of

Inverter Circuit
Check the Magnetic Relay of

Inverter Circle
Check 230V AC at CN130 of

Check 12V DC at CN808 Control PCB!
Inverter PCB

0515 - V-II Service Training 2012

Uploaded by

Copyright:

Available Formats

You might also like

0515 - V-II Service Training 2012

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

0515 - V-II Service Training 2012

Uploaded by

Copyright:

Available Formats

VRF V-II Service Training

Service Training content

Main Relay and Inrush Inverter PCB with IGBTM

2 4 5 6 2. Filter PCB (Inverter)

4. Inverter Main Relay

5. Inrush current limiting

11. Filter PCB for Main

1 8 12. Reactor for Main PCB

13. Main Controller PCB

14. Relay Fixed Comp.

Power Supply output

Main functions are:

Relating Error Codes due to defective Filter PCB

E84.1 Current sensor 1 Error: detection of no current of L1

Voltage Test Method during Power on

Rush current - Bypass the main Relay

- Indirect detection of defective Main Relay (E68.2)

Inverter Main Relay Function:

- Close the Inverter Power circuit when compressor

- Even if the Compressor stops to operate, the Main

Without Resistor With Resistor

If the main Relay doesn´t turn on due to any reason

Main Controller PCB Inverter PCB

Reactor (Inductance) Function:

- The Reactor has the function to stablize the current

- When current flows through the Reactor a magnetic

Example of AC Input current curve of 1 Phase: With Reactor Without Reactor

280V 560V 280V

This Fake 3 Phase Voltage is still DC

Permanent rotation speed check!

DC Power Supply Output for Relay K115

IGBT Modul (Insulated Gate Bipolar

DC Power Supply Input (560 V)

DC Voltage detection (500-560V)

4 KOhm 95 KOhm 1.3 MOhm

CT Input from Inverter

CN 800 Heat sink thermistor for temperature detection of IGBT Module

Idling: D803 + D806 => ON D805 => Inverter Compressor operation

D804 => Internal use!

1. Compressor electrically damaged?

Windings burnout cause of defective refrigerant circle! Missing refrigerant or clogged

Compressor Motor Loss of Synchronization E95.5

Possible reasons can be…

- Compressor Relay Control

Power circuit from Terminal directly connected to the

Magnet Relay Error E68.1 => If current is flowing through CT PCB

Compressor 2 Current value Error E92.2 Current Value

Compressor 2 Error E92.1 => Current sensor is detecting less

Internal Protector ~ 130°C => release at ~80°C

L3 15 A main Fuse for

Red wire L1 = 230V AC earth L1 open Red wire L1 = 230V AC

Control of whole REF. Circle

Lon-Bus Communication to indoor units in the

Seperate Communication to the slave outdoor

7 segment LED´s for monitoring mode,

DC Outdoor fan circuit and controlling

Communication to Inverter PCB