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Honda Engine Swaps Aaron Bonk
Honda Engine Swaps Aaron Bonk
Honda Engine Swaps Aaron Bonk
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AARON BONK
CarTech"
JUN 200(\
Copyright © 2004 by Aaron Bonk
All rights reserved. All text and photographs in this publication are the property of tbe author, unless otherwise noted or cred~
ired. It is unlawful to reproduce - or copy in any way - resell, or redistribute this information without the express written per-
mission of the publisher.
All text, photographs, drawings, and other artwork (hereafter referred to as information) contained in this publication is
sold without any warranty as [0 its usability or performance. In all cases, original manufacturer's recommendations, pro-
cedures, and instructions supersede and take precedence over descriptions herein. Specific component design and
mechanical procedures - and the qualifications of individual readers - are beyond the control of the publisher, therefore
the publisher disclaims all liability, either expressed or implied, for use of the information in this publication. All risk for
its use is entirely assumed by the purchaser/user. In no event will Cartech~ Inc., or the author be liable for any indirect,
special, or consequential damages, including but not limited to personal injury or any other damages, arising out of the
usc or misuse of any information in this publication.
This book is an independent publication, and the author(s) and/or publisher thereof are not in any way associated with, and are
not authorized to act on behalf of any of the manufacrurers included in this book. All registered trademarks are the property of
their owners. The publisher reserves the right to revise this publication or change its content from time to time without obliga-
tion to notify any persons of such revisions or changes.
Edited By: Travis Thompson Front Cover: Jake Johnson's '94 Civic gets fitted with a '97
818C motor at Hookups Import Tech in Upland, California. The
ISBN-13 978~1~884089-93-0 engine produces 195 hp at the wheels, thanks to Integra ljtpe R
ISBN-I0 1-884089-93-3 rods, Civic Type R pistons, some trick head work, Mugen header,
a Skunk 2 intake, and a Mugen P28 ECU. (Scott Killeen photo,
courtesy of Buckaroo Communications)
Back Cover, Upper Left: Some swaps are best suited for a drag
Printed in China car. You'll be hard pressed to get one of these to pass a smog
check legally. The guys at Honda Fiend use this CRX strictly for
racing purposes.
Back Cover, Upper Right: When reinstaJling the VSS, be sure that
it sits flat before tightening down the boft. If it doesn't, then the
bracket shown on the right of the unit can snap off.
CarTech' Back Cover, Lower: Since this is a USOM engine and this vehi-
39966 Grand Avenue cle is already aBO I, smog issues will be taken care of once this
North Branch, MN 55056 vehicle is certified.
Telephone (651) 277-1200· (800) 551~4754· Fa" (651) 277~1203
www.c<lrtechbooks.com
Cbapter 11 1990 to 1997 Accord, 1992 to 1996 Prelude, and 1997 to 1999 CL 111
Honda Accord Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Honda Prelude Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Acura CL Overview .. . . . . . . . . . • . . . . • . . . . • . . . . . . . . . • . . . . • . . . . • . . 112
OBD Info. .................•....•.. .•....•....•. . •..•..... 113
H-Series Engine Swap. . . . . . . . . . . . . . . . .• •. . .• . • . •• •• . . • •• . . • . • . . • •. . .• . . . . . .. 113
About the Author dreJ, of ,wop joh" Bonk ~nd Spackman Acknowledgments
deyel"pd .nd/or pcrfce'ed m:m}' of ,he
A,ron R(mk '1'1"""00 on my .. <hr ·'landard" p"Cliccs for Hond~ ",n,- Speci,l thank, ~O<'S 10 ~ lew gener-
jf) 2000 " • m~n~~;n~ p~rtner of pbn,s "ill in "><' to<hy. Th~y also ou' ;ndividu,1s lor ,heir u""urp"",eJ
H01o>hot R'C;llg, The ,,~.U ,wo_nun lurn~d a 1m ,hout what NOT '0 do we,hh 01 gene,>:! Hond, know-how;
,hop in An.hcim, C.lilorm. rom,ndcd from ,I", wn".m f1uw 01 botched .nd Jon Spackrn.m of Holcsho, R:>cin.,; for
mo of '" manv of the 'peN shops my h.>lf fini,hed ,wap' thal 'hoy we'" him:! hi, a"iSl~l\"C with ,he Iionda electrical
Dad took me 'was, kid. Il;><k in ,ho <0 .""r< out. ,,-,,em .nd jm' .oou' every,hing d",;
e,dy "",venti«, S,oC.1 was hu>ting wi,h Thinking JOOU' Hole,ho'-s volume Bri,n Gilbpi. 01 H"I>O" I'etform~nc<,
link ,hop' )ik" lhese. ",eh wi,h ,heir of wmk. I onc'. "ked A:mm wh.. he did for hi, iofo'm.tlon reg,.din.,; JDM
own group 01 follow." and reguhr GU>- with ,he numelOu' unw,m,d D-,eri., enginc ""dc, .nd ,chicle de,ign"uon<;
tomer.;, When <1" r.>n h". l>,:" o,her e"gine. kf, ovo< (rom .n ,hme ""'P'· J.coh Bre)'m"" and Billy Kenem.n 01
locals..,,,d held ,oge!h" for more th.>n. A"on .,I1rugged, -Wo ju." pu,h them Import Life. Erie Cordinc, 01 IlonJ~
few week"~ lolb g<>t euriou> ,hout who "ut into the ,lie}' bel1inJ the shop ,n<! r.iend, Robert Young••nd George Hsieh
did th,' wrmching, If you drovc. Hond" hope ,hey 'II di"ppcar before morning." .nd D3vt Newm,n of Hep Enginee,ing
or AC\lr~ o~" An.>he!m ,,,,u,,,! the tllrn Bonk', humhle }'<l c()nfidelll per,.",- for ,heir providing 01 "ehicle>, engino,.
of ,he century. you knew aholll ,Ii,y was tTlirlOT"f in hi, bbck '95 Intogr.> .nd ,ny ,nJ all 'w~p component>,
Hobl"". /.-by"" e"en go< ,p.nked by a GSI\. O.,n,nd pl..n looking on the
<:\I"ome, 01 thci",. Credi, lh .. to the· do out<ide, ,h"ce wa< I;ltle '" ~!<". you ,he
it once, d" it r;~h," appro,,,h ,h.. A.ron impression i! w>s .nything other ,han
B,,,,k and pmner Jon Sp;><kman .ppli"f <1o<k. HUl the turhq BI~C under i..
'0 ..-wry C>f gOing 'hmugh their ,hop. hood pu' out 550 hI' '" d,,' wheel"
I hurd ,!lou, Hoiesho< while work- 'Ye,h, - A"on would admi" • it's p,etty
ing .., a contribu\Or \0 ~POri Comp"'" i.", 1gue"."
C~r .nJ l-lonJd Tuni"g magAZino" A, I can ,l.ink of few more qu,lilied to
,he ,in'c. we we" hungry 1M engine wri'e ',he hook" on Ilond~ engme
,w~p .nieles ,nd leature cars ,h .. ,w~p" ~nd n"ne mure tepulabl•. Enjoy
,cfle,ted ,hc Ilyhrid trend growing
w;,hin ,he Honda SIre" culture, E. John Thm.dry III
Hobho' w" ,he phce m,ny 01 !hme Au'OlflOti~,jO"mdI", <!ltd l'b<xogmpl,.,-
."ide, hcg.n. Q,'a ,i, ye~rs .nd hun-
--
ENGINE SWAP
•
CRASH COURSE
Autom",,,'e <1t~""" tnnsl'l.n.. are, ncrd it perform...... on. budg,,_ 'n..u', )"our hol'><1"'''''' r"ing in many c,"","
...i,hou, ~ doub" .ny,bing hUl ""w. In ...bore ,II<' .p<.>rl "omp:OC1< .nd imports for k ...b.1n ,he ,nltial <0<, o( 'M <a".
be', e.IT ,'nl"u.i~>l' and 1.." rodd.", come in ,n pl.y. A '91 Hond. G"Ie for
.cuupk grond i•• b;, more "';,hio gra,p
I" addi"on '0 "' """.m" 10... price
hn. h«n aP1,;n~ e"I:' ...... for the 1"" ";;' ,bo ....e"nd kcy po;n' in fa"or of
50 or ", ye On tbe Olh" b~nd> for ... he" ,," • lypical minimum-w.ge Hond. e"gi". ~"'r< ;~ ,he comp"ibil"y
those in ,It< "pi,II)· ~rowin~ 'pon Com- hud~el. 'M,h.n ,>I ,he eX'" rasb ,h" i, of p.n~. I<hll)' uf I [o"d. 's ~.hiclc, ,h"e
1'''''' wmmll";'y, ,he e"I;"" 'Wll';' the ...·od b)' going wi,h .Ie.._expe",;,·. cor. ,he ••"" ,·h."i" "kelr,,,1 .p'om•• nd
10«>1, 1",,", p"pul.. trend. Jr', '0 prc- tl,,· "wner ex" now I",," into perlorm- engitto moun,in~ l"';n" os 'on", 01 their
fcrrcd ""<)It~ 110".1. cn,hu.;.,,, ,n:a .n« up~r"d~~ wllhou, bre.king ,he Am" cou",orp.n., Thi, "'.Xtt, ,h.>l itt
,hey ""n ,;n~l< h.ndtoJly ,.ke , ..di, for bomk, It ,m', hard '" sr. ,I." i. is ,ho,e ""ny e.,os, ,'.. r}"hing from m,"'"
"''''' <,,~in< ''''''''1'1."" rh.n ,be """ of n-ry .. til,· re.~.,n, ,1.'1 m.ke II." I [ondx moun.. 10 compUl." ""II be ""all)'
,b. _I"'n comf»C' co",mu,,;'y cOm- engine '''''1' ,ndu,tr)' SO deIILlnding. ;nl".h.llg••bk Thi, c.n be ,h. m.king
bined. h "·..n·, unl,l ,b. n"d 1m, ... i,h Nut ""If ar" tM ,·"hicl.. ,h.mscl~... 01 • ,,,..1 "o·bui"e. cngin. '''''1'.
,b. ""n)oJu.,ion of ,h. Ih;rd_g.."enI;"n ,ff""bbl., bu, "uu can li"ully doublc E'lu.lly ;",po.,,"t, ,h.y·1I illo kerp
I","V. ,b•• ,he Hond. eng''''' ....1'
ern. b.1d ....Ily I.~en oft. 0"". <il<-
Iurdc",e enth",,.,.. <t'ilized ,he clusois
and enl;ne <,m,I.,.;".. be,....,,, .he
.xis<int: llf,h-gcncntlOn C;.", ~nd <il<-
L"... In,"t:ra, the- uprrime"",ion
"""=.....
Why a Honda Engine Swap?
.-
con'M~ >rod _ "oemg "'''". With rIlese I>uvy-duty vp li"s in
9. Milke ""'''' that yOU """""Mand
e<>gine pJ8ce. lhe AIC compressor;s well
serial ~ before """"'ling a donor oul of lhe _y for ;nst"Ulng Ihe
Mweng'M.