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1 s2.0 S0926860X99001660 Main - 3
1 s2.0 S0926860X99001660 Main - 3
Abstract
Starting from the idea of Fischer–Tropsch (FT) synthesis as an ideal polymerisation reaction it is easily realised, that
product olefins undergo secondary reactions and thereby modify the product distribution. This generally leads to chain length
dependencies of certain olefin reaction possibilities, which are again suited to serve as a characteristic feature for the kind
of olefin conversion. By extending an existing model and accounting for olefin readsorption, incorporation, hydrogenation
and isomerisation via double bond shift and the chain length dependence of product solubilities, typical deviations from ideal
distributions can be simulated and experimentally observed data with cobalt and iron catalysts can be satisfactorily described,
suggesting the correctness of the assumptions made. Furthermore, other existing models dealing with the same issue are
briefly discussed in this paper. ©1999 Elsevier Science B.V. All rights reserved.
Keywords: Fischer–Tropsch synthesis; Kinetic modelling; Secondary olefin reactions; Incorporation; Hydrogenation; Isomerisation; Chain
length dependence; Solubility; Cobalt; Iron
0926-860X/99/$ – see front matter ©1999 Elsevier Science B.V. All rights reserved.
PII: S 0 9 2 6 - 8 6 0 X ( 9 9 ) 0 0 1 6 6 - 0
92 H. Schulz, M. Claeys / Applied Catalysis A: General 186 (1999) 91–107
Novak et al. [14,15] studied modifications of the monomer is formed ‘in situ’ on the catalyst surface.
ASF model, like by additional chain growth or desorp- By stepwise adopting assumptions like
tion by combination of growing chains or additional • formation of different kinds of primary products
cracking and chain growth via C1 and C2 monomers. (olefins, paraffins, oxygenates),
Referring to olefin cofeeding studies during FT syn- • formation of methyl-branched species during chain
thesis [16], which revealed, that olefins can readsorb growth, and
and initiate new hydrocarbon chains during FT syn- • consideration of carbon number dependent rate con-
thesis, Novak et al. [14] also modelled these effects on stants,
FT distributions, which had in the first place been sus- the ideal model was extended and essential features
pected by Herington [11]. Their analysis for FT con- of observed product distributions could be moni-
version in a CSTR showed, that such reactions should tored/described.
lead to higher chain growth probabilities, the prod- In particular, Anderson’s postulate of carbon num-
uct composition, however, still would follow an ideal ber independent chain branching probabilities was
ASF distribution (except for C1 ), assuming a chain questioned. By implying exponentially with increas-
length independent readsorption of olefins. For a plug ing carbon number decreasing chain branching rate
flow reactor an insignificant deviation (with increasing constants, a complete description of the chain length
carbon number decreasing chain growth probabilities) dependent distributions of all mono-methyl-branched
from an ideal distribution was predicted. Chain length compounds, which satisfactorily agreed with exper-
dependent effects as solubility or diffusivity likewise imental data, was reached. The model can likewise
were not considered by these authors. be used to determine chain length dependent prob-
A further development of Anderson’s model and abilities of chain growth and chain branching from
comparison with experimental data was published experimentally obtained FT product composition
by Wojciechowski et al. [17–23]. This model defines data. The model can also allow for the formation of
a number of abstract kinetic parameters, which al- different sorts of compounds as paraffins, olefins and
low calculations of product distributions, including oxygenates, which desorb in distinct ratios indepen-
methyl-branched isomers. It further predicts a straight dent of carbon number. Furthermore, secondary olefin
line for linear products in the ASF plot, and carbon reactions, hydrogenation and double bond shift, were
number independent molar ratios of methyl-branched qualitatively linked to the FT reaction scheme. Devi-
to linear compounds of the same carbon number, ations from ideal ASF kinetics, displaying decreasing
2-methyl-branched compounds being the major frac- slopes in the ASF diagram or increasing chain growth
tion among the branched compounds. Furthermore, probabilities respectively, with increasing carbon
the authors suggested that experimentally observed number were suspected to be caused by incorporation
breaks of the distributions of the linear paraffins were of ␣-olefins and their chain length dependent solubili-
due to different ways of chain termination and could ties (increasing with increasing carbon number) in the
be described by a superposition of two ‘ideal’ dis- liquid FT product or reactor residence times likewise.
tributions. After having made sure that experimental However, a quantification of this suggestion, which
artifacts could be excluded, other authors [24,25] had earlier been provided by Pichler [36] and Bell
suspected the existence of two sorts of growth sites, [30], had not been implied into the model.
each yielding ideal distributions with different chain Introduction of secondary olefin reactions (incor-
growth probabilities, to explain the break in the ASF poration and hydrogenation) into modelling of FT
diagram of the total product in the range C8 –C12 , product distributions (to explain experimental distri-
which has been also observed by many other re- butions obtained from FT synthesis experiments with
searchers [22,23,26–32]. Co, Ru catalysts in fixed bed reactors) was performed
Also starting with an ideal system (chain length in- by Iglesia et al. [37–40], who allowed for ␣-olefin
dependent chain growth probability, one sort of prod- readsorption. Again, with carbon number increasing
ucts) Schulz et al. [33–35] developed a kinetic model residence times were assumed to be the reason for ex-
of FT synthesis which they termed a ‘non trivial sur- perimentally observed chain length dependencies of
face polymerisation’, relating to the fact that its C1 ␣-olefin-paraffin ratios and chain growth probabilities,
H. Schulz, M. Claeys / Applied Catalysis A: General 186 (1999) 91–107 93
i.e. the product of the reaction probabilities of all reac- In the following the impact of the carbon number
tion steps required to form the specific compound. In dependent solubility of olefins, that can readsorb and
case of carbon number independent probabilities the undergo secondary reactions, on the product distri-
model turns into the equation for ideal ASF kinetics bution, the chain growth probabilities and the molar
Eq. (1). olefin content in the respective hydrocarbon fractions
In a similar manner the formation of methyl-branched will be incorporated in the model.
compounds as opposed to linear compounds can be The following additional assumptions are made (as
expressed [35,46,47]. visualised in Fig. 2):
The model can in turn be used to determine the Assumptions:
chain length dependent probabilities of a surface 1. Primarily only ␣-olefins and paraffins are formed
species from experimentally derived product distri- at a carbon number independent molar ratio
butions. Since these calculations are started at (high) (‘primary olefin selectivity’). This assumption is
carbon numbers, where no further changes of the mainly based on experimentally observed chain
slope in the A–S–F plot are expected (asymptotic end length independent olefin contents in hydrocarbon
value of the chain growth probability (see Eq. (11)) fractions from F–T runs with catalysts/reaction
and is proceeded towards lower carbon numbers, the conditions, that hardly allow for olefin readsorp-
knowledge of the whole product spectrum including tion (i.e. Fe–Mn catalysts and high space velocity
very high carbon number fractions (N > 20) is nor- [48]). Results from experiments with cofeeding
mally not required; in contrast to the determination of of olefins of different chain lengths in a slurry
chain growth probabilities based on e.g. Heringtons reactor with cobalt and iron catalysts also indi-
model [11,37–40]. cate carbon number independent primary olefin
H. Schulz, M. Claeys / Applied Catalysis A: General 186 (1999) 91–107 95
selectivities [45]); the products desorb into the rg,Sp,N −1 · mMe = (rg,Sp,N + rd,P,N + rd,Ol-(1),N
liquid product phase, from the catalyst surface. −ra,Ol-(1),N ) · mMe
2. ␣-Olefins can either readsorb to form a surface
species, which is indistinguishable from ‘indig- ⇔ kg · cs,Sp,N −1 · mMe = (kg · cs,Sp,N + kd,P · cs,Sp,N
ineous’, via chain growth formed surface alkyl +kd,Ol-(1) · cs,Sp,N − ka · cl,Ol-(1),N ) · mMe (13)
species SpN , or readsorb to form a species Sp0N ,
which does not participate in chain growth and can Balance around Ol-(1)N :
either reversibly desorb as an n-olefin-(1) or as an 0
end-product EPN . EPN represents either paraffins (rd,Ol-(1),N + rd,Ol -(1),N ) · mMe = (ra,Ol-(1),N
0
or olefins with internal double bonds. The path- +ra,Ol -(1),N ) · mMe + ṅl,Ol-(1),N,out
way of readsorption of EPN and further formation +ṅg,Ol-(1),N,out
of ␣-olefins is not accounted for in the scheme, 0 0
since the addition of olefins with internal double ⇔ (kd,Ol-(1) · cs,Sp,N + kd,Ol -(1) · cs,Sp,N ) · mMe
bonds during F–T synthesis over cobalt and iron = (ka + ka0 ) · cl,Ol-(1),N · mMe + V̇l · cl,Ol-(1),N
catalysts was found not to affect secondary chain
V̇g
growth, which can occur via n-olefin-(1) readsorp- + · cl,Ol-(1),N (14)
tion [44,45]. KN
3. By implying the surface species Sp0N , the model Balance around EPN :
accounts for secondary hydrogenation and sec-
0
ondary isomerisation (double bond shift), without (rd,P,N + rd,EP,N ) · mMe = ṅl,EP,N,out + ṅg,EP,N,out
stating or excluding that these reactions are to take 0 0
⇔ (kd,P · cs,Sp,N + kd,EP · cs,Sp,N ) · mMe
place at different kind of sites.
4. Effects of diffusional limitations (intra and inter V̇g
= V̇l · cl,EP,N + · cl,EP,N (15)
particle) of reactants and products are excluded. KN
The reactor is regarded to perform gradientless
with regard to concentrations and temperature (remark: the solubilities of EPN are assumed to be
(e.g. CSTR and usage of very small catalyst equal to the solubilities of Ol-(1)N )
particles), the reaction is at steady state and Balance around Sp0N :
the products leave the reactor continuously via 0 0 0
ra,Ol -(1),N · mMe = (rd,EP,N + rd,Ol-(1),N ) · mMe
gas and liquid phase, the two phases being at
thermodynamic equilibrium, which can be ex- ⇔ ka0 · cl,Ol
0 0 0
-(1),N · mMe = (kd,EP · cs,Sp,N
pressed by the so called partition coefficient 0 0
+kd,Ol -(1) · cs,Sp,N ) · mMe (16)
KN (= cl,N /cg,N ) [49]. KN is strongly carbon
number dependent; solubilities of alkenes in a C30 (Note: Product condensation, which would affect
alkane can be described with the following equa- concentrations in gas and liquid phases at high carbon
tion: KN = K2 ·b(N -2) (typical values: K2 = 1.91, numbers, is not taken into account explicitely. This
b = 1.53 at 190◦ C; K2 = 1.09, b = 1.46 at 250◦ C is, however, of no importance for the considerations
[44,45]). made, since experimentally observed molar contents
5. All rate constants are assumed to be carbon num- of ␣-olefins, which could readsorb and thereby mod-
ber independent; except for N = 2: according to ify product distributions, have usually reached neg-
studies with cofeeding of olefins of different chain ligibly small values at carbon number ranges, where
length, the reactivity of ethene is 10–40 times quantitative product condensation typically takes place
higher than for C3+ olefins [44,45]. For that rea- (N ≈ 20).V̇g and V̇l (the total gaseous and liquid vol-
son the rate of adsorption of ethene is consid- umetric flow rates), which are determined by process
ered to be 10–25 (40) times higher than for other conditions and the catalyst performance, are also not
0 /k 0 = 10).
␣-olefins (e.g. ka,2 /ka = 10; ka,2 a explicitly formulated, could however be incorporated
At steady state the following mass balances can be in the model.)
expressed: The combination of Eqs. (13), (14) and (16) leads
Balance around SpN : to the following expression, Eq. (17):
96 H. Schulz, M. Claeys / Applied Catalysis A: General 186 (1999) 91–107
(17)
which, in analogy to Eq. (3) expresses the formation
rate of a surface species SpN via chain growth from a The total carbon number distribution can again be
surface species SpN-1 (left hand side) and the effective derived by multiplication of the single (effective) re-
rate of consumption of the surface species SpN via des- action probabilities, that lead to the formation of a
orption (including olefin readsorption) and chain pro- regarded product (see Eq. (10)). In addition separate
longation. A direct comparison with Eq. (3), derived calculations of olefin and paraffin distributions, based
in the model without olefin readsorption allows for the on their desorption probabilities, are possible:
assignment of effective rate constants for olefin des- kd,P
orption and total product desorption (kd,Ol-(1),eff,N and pd,P,eff,N =
kg + kd,total,eff,N
kd,total,eff,N ), which include the carbon number depen-
dent ratio KN and thereby links the extended model kd,Ol-(1),eff,N
and pd,Ol-(1),eff,N = (20)
to physico-chemical effects. kg + kd,total,eff,N
By replacing the rate constants in Eq. (6), which
The formula of the molar olefin-(1) content in the
defines the reaction probabilities, the following chain
fraction of the respective hydrocarbons of the same
length dependent effective probabilities can be ex-
carbon number (‘olefin-(1) selectivity’)
pressed as in Eq. (18):
kg 1 cl,Ol-(1),N 1
pg,eff,N = = = (21)
kg + kd,total,eff,N 1 + (kd,total,eff,N /kg ) cl,Ol-(1),N + cl,EP,N 1 + (cl,EP,N /cl,Ol-(1),N )
and pd,eff,N = 1 − pg,eff,N
(18)
which, after regrouping and simplifying results in:
1
pg,eff,N =
kd
1+ kg
1
kd,Ol (1)
- + k
1
−1 · A
1+ kd,P 1+ -
d,Ol (1)
kd,P
ka mV̇Me
A= !
g
with 1 − −1 (19)
0
kd,Ol 0
kd,EP kd,Ol-(1) −1 V̇l
ka mV̇Me + ka0 mV̇Me 1− -(1)
kd,Ol-(1) + kd,P · kd,P + V̇g
+ 1
KN
g g
H. Schulz, M. Claeys / Applied Catalysis A: General 186 (1999) 91–107 97
Fig. 3. Calculation results with the extended kinetic model taking into account carbon number dependent product solubilities; effect of
olefin-(1) readsorption as surface species SpN . (Dashed lines: without readsorption, solid lines: with readsorption). (Model parameters:
0
kd /kg = 0.43, kd,Ol-(1) /kd,P = 4, kd,Ol 0
/kd,Ol-(1) = 1, kd,EP /kd,P = 1, ka ·mMe /V̇g = varied, ka0 · mMe /V̇g = 0, ka,2 /ka = 10, V̇l /V̇g = 0.0001). left:
P30 -(1)
A–S–F plot (normalised for N =1 MN ); middle: chain growth probability pg,N in dependence of carbon number; right: molar olefin-(1)
content in carbon number fractions.
Fig. 4. Calculation results with the extended kinetic model taking into account carbon number dependent product solubilities; additional
effect of olefin-(1) readsorption as surface species Sp0N . (Dashed lines: without readsorption, grey solid lines: with readsorption as species
SpN , black solid lines: with readsorption as species SpN and Sp0N ). (Model parameters: kd /kg = 0.43, kd,Ol-(1) /kd,P = 4, kd,Ol 0
-(1) /kd,Ol-(1) = 1,
0
kd,EP 0 /k 0 = 10, V̇ /V̇ = 0.0001) left: A–S–F plot (normalised for
/kd,P = 1, ka ·mMe /V̇g = 0 or 1, respectively, ka0 · mMe /V̇g = 1, ka,2 /ka = 10, ka,2 a l g
P30
N =1 MN ); middle: chain growth probability pg,N ; right: molar olefin-(1) content in hydrocarbon fractions.
nation with RuCl3 or K2 CO3 solutions, respectively detector, gas chromatograph: HP 5880 A (Hewlett
(‘incipient wetness method’). In case of the cobalt Packard), temperature program: −80–280◦ C). The
catalyst, Aerosil® (Degussa) was present/suspended liquid product (‘wax’) was analysed using the so
in the salt solution and included in the precipitate. The called flushing injection technique (wax dissolved
compositions of the catalysts (in mass ratios) were: in e.g. n-octane, method described by Poulson
100Co–15ZrO2 –100Aerosil® –0.66Ru (33.5 wt.% and Jensen [51], see also [44,46]), a wide bore
Co∗ ) capillary column and a flame ionisation detector
100Fe–13Al2 O3 –10Cu (52.7 wt.% Fe∗ ) (gas-chromatograph: F22 (Perkin-Elmer), temperature
100Fe–13Al2 O3 –10Cu–5K (50.7 wt.% Fe∗ ) program: 50–350◦ C); with this method paraffins up to
(* refering to the catalyst at its oxidic state) carbon numbers of N = 60 could reliably be analysed.
Before the synthesis experiments, all catalysts were Fig. 5 shows the three obtained product distribu-
pretreated in a separate fixed bed reactor by tempera- tions (open circles: volatile hydrocarbons; solid cir-
ture programmed (2◦ C/min) calcination in Argon and cles: liquid products) visualised as ASF-plots
P of the
reduction in a H2 –Ar mixture (1/3 mol/mol) (final tem- total hydrocarbon product (normalised for 45 N =2 MN ,
perature 550◦ C with the cobalt catalyst, 400◦ C with see Fig. 5 left), the total chain growth probability (as
the iron catalysts), and then (under inert atmosphere) calculated from the molar distribution of the product
transferred to the slurry reactor (for further details see gaseous phase with the method described above, see
[44]). Fig. 5 middle) and the molar olefin-(1) content in the
In Table 1 the reaction conditions are listed. respective hydrocarbon fractions (see Fig. 5 right) as
The below discussed product distributions refer to functions of carbon number.
one single reaction condition, which had been main- All distributions show deviations from ideal
tained for ca. 60 days. The duration of this period of Schulz–Flory kinetics displaying a characteristic cur-
steady state conversion is sufficiently long to assure vature in the ASF plots with relatively high values at
for a representative composition even of the liquid C1 , low values at C2 and from C3 onwards decreas-
product phase; noticeable catalyst deactivation did not ing olefin-(1) contents. At high carbon numbers the
occur during this period. curves in the ASF diagrams turn into straight lines,
At reaction temperature volatile organic compounds and the slopes of these (or the chain growth probabil-
were collected in glass ampoules [50] from the reactor ities respectively) remain unchanged at high carbon
effluent and analysed gas-chromatographically (100 m numbers. The changes in the ASF plots indeed co-
capillary column, RTx-1 (Restek), flame ionisation incide with the strong declines of the corresponding
100 H. Schulz, M. Claeys / Applied Catalysis A: General 186 (1999) 91–107
Table 1
Reaction conditions of F–T experiments in a stirred slurry reactor (steady state conversion)
Catalysts
Table 2
adjusted to obtain the best possible fit with the exper-
Model parameters used to fit the experimental F–T product distribu-
tions shown in Fig. 5. (In all three cases: ka,2 /ka = 10, ka,2 0 /k 0 = 10, imental data. In accordance with cofeeding studies
a
0
kd,Ol /k = 1 and k 0 /k = 1; K according to the re- [44,45] the higher reactivity of ethene as compared to
-(1) d,Ol -(1) d,EP d,P N
spective reaction temperatures (see above)) higher olefins-(1), was taken into account by setting
0 /k 0 as being 10.
ka,2 /ka and ka,2
Parameters Catalysts a
With these parameters and the carbon number de-
Co–Zr–SiO2 –Ru Fe–Al–Cu–K Fe–Al–Cu
pendent partition ratio KN a good quantitative descrip-
kd /kg 0.6 (0.625)a 0.49 (0.671)a 0.9 (0.526)a tion of the experimental data could be obtained with
kd,Ol-(1) /kd,P 4 (80)b 4 (80)b 4 (80)b the kinetic model. Some uncertainties are discussed in
ka · mMe /V̇g 0.85 0.12 1.0
the following.
ka0 · mMe /V̇g 0.60 0.07 1.9
V̇l /V̇g 0.0004 0.0004 0.0001
a“Primary chain growth probability”.
3.2. Co–Zr–SiO2 –Ru
b‘Primary’ molar olefin-(1) content in fraction of linear hydrocar-
bons (in mol%). Generally with this Cobalt catalyst the best fit was
obtained. Only the high methane selectivity (as re-
olefin-(1) contents (from C3 onwards to negligible flected in the low chain growth probability at N = 1)
values at higher carbon numbers), which underlines was not satisfactorily to be described by the model.
the impact of olefin-(1) readsorption on chain growth. Additional methane formation from hydrogenolytic
The results of model calculations to fit the experi- C–C bond rupture reactions of higher hydrocarbons
mental data are also shown in Fig. 5 as the solid lines; (as proposed by several authors [37–40,42]) could be
the used parameter sets are compiled in Table 2. excluded in the present case, since olefin cofeeding
The dashed lines represent theoretical (ideal) prod- studies with this catalyst [44,45] showed no indication
uct distributions without olefin-(1) readsorption, for this reaction pathway. It is therefore suggested, that
which are characterised by the ‘primary’ chain growth the additional methane formation originates from C1
probability (expressed as kd /kg ) and the ‘primary’ species which do not participate in chain growth and
olefin-(1) selectivity (expressed as kd,Ol-(1) /kd,P ). may be formed on different kinds of catalytic sites, as
The values of kd /kg were estimated from the initial suggested earlier [47,52].
slope in the ASF diagram at low carbon numbers,
kd,Ol-(1) /kd,P was chosen to equal 4 in all three cases, 3.3. Fe–Al–Cu–K
which corresponds to a primary olefin-(1) selectivity
of 80 mol% (see also discussion below). The param- The deviation of calculated chain growth probabil-
eters ka · mMe /V̇g , ka0 · mMe /V̇g were then iteratively ity as a function of carbon number, from the experi-
H. Schulz, M. Claeys / Applied Catalysis A: General 186 (1999) 91–107 101
Fig. 5. Calculations with the extended kinetic model taking into account carbon number dependent product solubilities; fitting of experimental
data with the catalysts: Co–Zr–SiO2 –Ru (top), Fe–Al–Cu–K (middle) and Fe–Al–Cu (bottom). (Dashed lines: without readsorption, solid
P
lines: with readsorption as species SpN and Sp0N ). (Model parameters: see Table 2) left: ASF plot (normalised for 45 N =2 MN ); middle:
chain growth probability pg,N ; right: molar olefin-(1) content in hydrocarbon fractions.
mental values with the catalyst Fe–Al–Cu–K, are due 3.4. Fe–Al–Cu
to the fact, that the calculated chain growth probabil-
ities (see above) are solely based on the distribution With this catalyst double bond isomerisation was
the volatile hydrocarbons which is representative up very pronounced. Olefin-(1) contents in olefin frac-
to about C15 . In this case, however, even at carbon tions of the same carbon number were below 20 mol%.
numbers above C14,15 ␣-olefins are present in consid- These values are close to the partial equilibria of the
erable amounts and can participate in secondary chain linear mono olefins (i.e. 12 mol% butene-(1) content
growth. Respectively, the asymptotic carbon number among the linear C4 olefins and 4.8 mol% hexene-(1)
independent value of the chain growth probability is among the linear C6 olefins [53]). Double bond iso-
not yet reached. However, the description of the ASF merisation equilibria are only weakly dependent on
curve is still satisfactorily. temperature [54]).The assumption earlier made in the
102 H. Schulz, M. Claeys / Applied Catalysis A: General 186 (1999) 91–107
Table 3
model, that olefins with internal double bonds do not
Model parameters used to fit the experimental FT product distri-
readsorb and form a surface species SpN or (after des- 0 /k 0 = 5,
butions shown in Fig. 6. (In both cases: ka,2 /ka = 5, ka,2
orption via Sp0N ) an olefin-(1), which could partici-
a
0
kd,Ol /k = 1 and k 0 /k = 1; K according to the re-
-(1) d,Ol-(1) d,EP d,P N
pate in secondary chain growth, might therefore not spective reaction temperatures (see above))
hold in this system, where double bond isomerisation Parameters Water partial pressures
is very pronounced. However, carbon number depen-
pH2 O =0.9 bar pH2 O =8.5 bar
dent trends are even in this case described adequately.
kd /kg 0.55 (0.645)a 0.20 (0.833)a
The absolute values of the parameters ka · mMe /V̇g kd,Ol-(1) /kd,P 4 (80)b 4 (80)b
ka · mMe /V̇g
and ka0 ·mMe /V̇g give an idea about the extend to which 0.75 0.07
ka0 · mMe /V̇g 0.5 0.25
secondary olefin reactions have taken place. For ex- V̇l /V̇g 0.0004 0.0006
ample, with the alkalised iron catalyst these values SHydr. + Isom. c 46% 79%
are much smaller than with the non-alkalised (remark: a Primary chain growth probability.
reactor residence times and the mass of active metal b ‘Primary’ molar olefin-(1) content in fraction of linear hydrocar-
or the ratio mMe /V̇g respectively were similar in both bons (in mol%).
c Selectivity of hydrogenation plus isomerisation via double bond
cases). This is in qualitative accordance with olefin
cofeeding studies at the same reaction conditions with shift of primarily formed n-olefins-(1).
these catalysts [44,45], and confirms the wellknown
effect of potassium promotion of iron FT catalysts to crease of the ‘primary chain growth probability’ (from
inhibit secondary olefin reactions. ca. 65 to ca. 85%) or a strong inhibition of prod-
Assuming the reaction steps of adsorption to be rate uct desorption, the characteristic feature of FT syn-
determining, the selectivities of secondary olefin re- thesis [33–35]. Secondary olefin reactions are gener-
actions (incorporation or alternatively hydrogenation ally suppressed by water, as indicated by lower values
plus isomerisation via double bond shift) can be esti- of the parameters ka · mMe /V̇g and ka0 · mMe /V̇g (re-
mated: with the cobalt catalyst a selectivity of olefin mark: the quotient mMe /V̇g is also identical in the two
hydrogenation plus isomerisation of ca. 48%, with the cases). The selectivity of olefin hydrogenation plus
catalyst Fe–Al–Cu–K ca. 42% and with the catalyst isomerisation can be estimated: it equals ca. 46% at
Fe–Al–Cu ca. 71% can be determined (see also be- pH2 O = 0.9 bar and ca. 79% at the high water partial
low). pressure (pH2 O = 8.5 bar). This is, so far, in contradic-
tion to experimental findings by Iglesia et al. [38],
who cofed ethene during FT synthesis over cobalt and
4. Further considerations and discussion ruthenium catalysts in fixed bed reactors at different
water concentrations and reported the preferred selec-
The model can further be used to study the ef- tive ethene incorporation in water enriched systems.
fect of reaction parameters individually (e.g. partial However, in all the above shown model calcula-
pressures of H2 , CO or H2 O) on secondary olefin tions a ‘primary olefin-(1) selectivity’ of 80 mol%, or
reactions. Fig. 6 shows the model fit with data ob- kd,Ol-(1) /kd,P = 4, was assumed. The following analy-
tained from FT experiments in the same slurry reactor sis shows, that secondary olefin reactions are strongly
with varied water partial pressure over the cobalt cat- dependent on this input parameter. Table 4 presents
alyst Co–Zr–SiO2 –Ru (details see [44,55]). Again a the respective model parameters, ka · mMe /V̇g and
very good description of the total product distributions ka0 · mMe /V̇g , which were adjusted to obtain an optimal
in the ASF diagrams (only representative samples of fit of experimental data for the run with the cobalt cat-
the gaseous product phases are available), the chain alyst (conditions, see Table 1), and the corresponding
growth probabilities and the molar olefin-(1) contents selectivities of secondary olefin reactions as a function
can be given, the adjusted parameters are listed in of varied ratios of kd,Ol-(1) /kd,P .
Table 3. With increasing primary olefin-(1) selectivities
The increase of water partial pressure obtained by (range: 70–99 mol%) strongly increasing values of
addition of water to the syngas leads to a strong in- ka0 · mMe /V̇g are required, indicating the preferred
H. Schulz, M. Claeys / Applied Catalysis A: General 186 (1999) 91–107 103
Fig. 6. Calculations with the extended kinetic model taking into account carbon number dependent product solubilities; fitting of experimental
data with the catalyst Co–Zr–SiO2 –Ru at two different water partial pressures (reaction conditions: T = 190◦ C, pH2 ≈ 5.8 bar, pCO ≈ 2.9 bar,
τ ≈ 27 min [45,55]). (Dashed lines: without readsorption, solid lines: with readsorption as species SpN and Sp0N ). (Model parameters: see
P
Table 3) left: ASF plot (normalised for 15 N =2 MN ); middle: chain growth probability pg,N ; right: molar olefin-(1) content in hydrocarbon
fractions.
Table 4
merisation of around 40–70% (see above). This may
Model parameters used to fit the experimental FT product distri-
bution obtained with the cobalt catalyst, see Fig. 5. Effect of the indicate, that incorporation of olefins is overpredicted
parameter kd,Ol-(1) /kd,P on selectivity of secondary olefin reac- by the model, however, the results of the backcalcula-
0 /k 0 = 10, k 0
tions. (In all cases: ka,2 /ka = 10, ka,2 a d,Ol-(1) /kd,Ol-(1) = 1, tion of primary olefin-(1) selectivities from the result
0
kd,EP /kd,P = 1; kd /kg = 0.6 and V̇l /V̇g = 0.0004, KN according to of cofeeding studies is not very accurate and can only
the respective reaction temperatures (see above)) give a rough idea of the respective real primary olefin
Parameter kd,Ol-(1) /kd,P selectivites, which, as a parameter of the model, has a
2.3 (70)a 4 (80)a 9 (90)a 19 (95)a 100 (99)a
strong effect on the observed selectivities, but almost
no effect on the quality of the data fit. (Remark: In
ka · mMe /V̇g 0.95 0.85 0.75 0.70 0.65 other models much higher values of primary olefin se-
ka0 · mMe /V̇g 0.05 0.60 2.2 5.0 26.0
lectivities have been used (as calculated by us): Iglesia
SHydr. + Isom. b 21% 48% 76% 88% 98%
et al. [37–40] adjusted chain termination probabilities
a ‘Primary’ molar olefin-(1) content in fraction of linear hydrocar-
of olefins and paraffins at β O = 0.4 and β H = 0.058,
bons (in mol%).
b Selectivity of hydrogenation plus isomerisation via double bond which corresponds to a primary olefin selectivity of
shift of primarily formed n-olefins-(1). ca. 87% to fit their experimental results for a Co–TiO2
catalyst with their model; Kuipers at al. [42] chose pri-
olefin consumption via Sp0N species, that are not mary selectivities between 92 and 96% or T par = 0.02
involved in chain growth. This results in strongly (lin- or 0.018, T ol = 0.49 or 0.2, respectively to fit their ex-
early) increasing selectivities of olefin hydrogenation perimental data (catalysts: Co-foil and Co–SiO2 ). The
and isomerisation. impact of the primary olefin selectivity was not dis-
Primary olefin-(1) selectivities, which can be es- cussed by the mentioned authors.). The discrepance
timated by back calculations from results of olefin of the model interpretations (ref.: effect of water on
cofeeding experiments [44,45] lie in the range of up SHydr. + Isom. ) and the results of ethene cofeeding of
to 80% with the cobalt catalyst, ca. 80% with the cat- Iglesia et al. [38] may be due to the choice of the
alyst Fe–Al–Cu and ca. 85% with the alkalised iron primary olefin-(1) selectivity, which itself (like the
catalyst Fe–Al–Cu–K. With all catalysts the selectiv- primary chain growth probability) might be affected
ities of hydrogenation plus isomerisation of the con- by water.
verted added olefins amount to almost carbon number It should further be noted, that the chain length de-
independent values of ca. 75–90%. The fitting of the pendences of the olefin-(1) selectivities can in any case
experimental product distributions with the model re- be well described as an effect of the chain length de-
sulted in selectivities of olefin hydrogenation plus iso- pendence of the product solubility in the model, even
104 H. Schulz, M. Claeys / Applied Catalysis A: General 186 (1999) 91–107
without taking into account readsorption of olefins to they report a much weaker chain length dependence
form ‘growing’ species SpN (ka ·mMe /V̇g = 0). However, (∝e(0.2 ± 0.1)N ), which, however, was just estimated by
olefin cofeeding studies proove, that deviations from fitting of experimental results (reaction temperature:
ideal chain growth polymerisation kinetics are, at least 220◦ C) and lacks of substantial literature data. The
to some extent, due to olefin incorporation [44,45 and chain length dependence of diffusivity of DN ∝ e-0.3N
references therein]. used by Iglesia et al. [37–40] for fitting their data with
A carbon number dependence of rate constants of their model accounting for diffusion enhanced olefin
chain growth or primary chain termination (account- readsorption solely, was noted by Kuipers et al. [43] to
ing for effects of holdup of products/olefins due to disagree with literature, that predicts a much weaker
physisorption), which would also lead to chain length dependence proportional to N-0.6 . They therefore con-
dependent chain growth probabilities, could be ex- cluded, dissolution and physisorption to usually dom-
cluded by Komaya and Bell [56] from interpretations inate among the three effects, that could cause chain
of transient response, isotopic tracer studies with a length dependent olefin reactions during FT synthesis.
Ru–TiO2 catalyst. On the other hand: systematic studies by Iglesia et al.
Physisorption, besides solubility and diffusional ef- [37–40] provide some evidence that catalyst proper-
fects has been suggested by Kuipers et al. [43] to ties like particle diameter, average pore size and metal
contribute to chain length dependences observed in dispersion can affect secondary olefin reactions and
FT distributions. Due to these authors, the strength of that the effect of chain length dependent product dif-
physisorption, as solubility likewise, increases expo- fusivity cannot generally be ignored.
nentially with increasing carbon number, and should In a recent publication by van der Laan et al. [57]
therefore as well affect chain length dependent resi- dealing with chain length dependencies in FT prod-
dence times of reaction products in a reaction system uct distributions effects of solubility and physisorption
(for effects of solubility on product residence times see were regarded to cause the observed deviations from
also [45]). They further proposed physisorption or a ideal kinetics and incorporated into a model, which
physisorbed layer likewise to act as an ‘umbilical cord’ accounts for olefin readsorption (no olefin hydrogena-
between an olefin and the growth site, from which tion and isomerisation were considered) by lumping
it desorbed. This scenario would suggest a transport the two effects together as matching a dependence pro-
limitation, which would lead to a preferred reinser- portional to e(0.29 ± 0.07)N (observed by fitting of ex-
tion of indigenous olefins as opposed to insertion of perimental results; reaction temperature: 250◦ C). An-
added/cofed olefins. Recent studies, with cofeeding of other paper (by Zimmerman et al. [41]) contains no
olefins-(1) of different chain length in a slurry reactor explicit information about the used chain length de-
[44,45], however, show no evidence for the presence pendence of solubility of FT products.
of severe transport limitations (‘umbilical cord’ or dif- The solubilities used in our model are based on
fusion). In fact, longer chain olefins were preferen- Henry’s law (pN = γ N ·xN ·pN sat ), which in contrast to
tially converted by hydrogenation plus isomerisation Raoult’s law (pN = xN ·pN ), is valid for highly di-
sat
and incorporation, and, moreover, very high apparent luted solutions [49] or small concentrations of a cer-
activation energies of these reactions (ca. 150 kJ/mol) tain compound in the liquid phase, as present in a FT
argue against the existence of such limitations at the system. The partition coefficient KN = (cl,N /cg,N )
specific reaction conditions applied. can be expressed as (details see [44,45]):
Kuipers et al. [43] also discussed and compared the ρwax (T ) · RT
strength of carbon number dependencies of the dif- KN = (24)
γN (T ) · pN
sat (T )
ferent effects (solubility, physisorption and diffusion),
which had been incorporated in published FT models. and also predicts an exponential and temperature de-
Using Raoult’s law and the Clausius–Clapeyron equa- pendent increase with increasing carbon number. The
tion they calculated a chain length dependence of solu- so derived dependencies of solubilities were deter-
bility as being fitted with e(0.55 ± 0.1)N (the correspond- mined as being proportional to e.g. e0.43N at 190◦ C
ing temperature was not mentioned by the authors), and e0.38N at 250◦ C, and differ significantly from the
in which N is the carbon number; for physisorption dependencies used by other authors (see above).
H. Schulz, M. Claeys / Applied Catalysis A: General 186 (1999) 91–107 105
Another distinguishing feature of our model as op- ent kinds of catalysts, can be well described with a
posed to others is the incorporation of secondary olefin kinetic model by accounting for olefin-(1) readsorp-
hydrogenation and isomerisation via readsorption as tion, incorporation, hydrogenation and isomerisation
non-growing species Sp0N . Although taken into ac- of olefins-(1) and their chain length dependent solu-
count in their kinetic scheme, Iglesia et al. [37–40] bility in the liquid FT product as the only chain length
have not made use of an additional olefin hydrogena- dependent parameter. Particularly, considering the in-
tion route, whereas Kuipers et al. [42] have used a corporation and the olefin isomerisation and a sound
second hydrogenation site for their model simulation. knowledge of the temperature dependent solubility
Other models [41,57] only allow for readsorption on is believed to have led to the good agreement with
growth sites. different sets of experimental data obtained in a gra-
None of the mentioned models, however, considers dientless slurry reactor, where effects of diffusional
the formation of olefins with internal double bonds limitations can be neglected.
in any way; generally only linear ␣-olefins and linear The so derived model, which is the extension of
paraffins have been taken into account. (Remark: Zim- an existing basic model, thereby leads to an improved
merman et al. [41] used the experimentally observed understanding of the kinetic occurrences in the com-
sums of all olefins in the fractions of the respective hy- plex FT regime. It should, however, not be ignored,
drocarbons for their model fitting, which may be one that even the extended model still is based on simpli-
reason for a rather poor agreement of model simula- fications, which may explain discrepancies between
tions and experimental data). In our view olefin iso- predictions and experimental data. This may be an in-
merisation via double bond shift plays a role in most centive for further modifications of the flexible basic
FT systems or at most reaction conditions respectively. model.
Our attempt to account for olefin isomerisation by
considering olefins with internal double bonds to be
‘inert’ with respect to readsorption, however, should
only count in systems, which are far away from partial
equilibria of olefin isomerisation and could be a mat- 6. List of symbols and abbreviations used
ter of improvement of the presented, extended model.
As a further improvement the formation of oxy- 6.1. Symbols
genates and their secondary reactions [58–63], which
show similarities to secondary olefin reactions could ␣ chain growth probability (Eq. (1))
be regarded. Finally, the additional effect of primary a adsorption
and secondary chain branching [35,47] on total prod- ASF Anderson–Schulz–Flory
uct distributions could be examined in more detail. c concentration (mol/m3 )
(Remark: the incorporation of chain branching in the d diameter (m)
existing basic model predicts slight deviations of the EP end product
product distributions of linear compounds in the ASF FT Fischer–Tropsch
diagram and chain length dependent probabilities of γ activity coefficient-
linear chain growth [46]). However, all extensions of k rate constant (m3 /(min gMe ))
the model coincide with an increase of model param- K partition coefficient (KN = cl,N /cg,N )
eters. m mass (g)
M molar content in total organic products (mol%)
ṅ molar flow rate (mol/min)
5. Conclusions Ol-(1) olefin-(1)
p reaction probability
Deviations from ideal Schulz–Flory kinetics and p pressure (bar)
with increasing carbon number decreasing molar P paraffin
olefin-(1) contents in the respective hydrocarbon frac- Pr organic product
tions, which are observed in FT synthesis with differ- ρ density (kg/m3 )
106 H. Schulz, M. Claeys / Applied Catalysis A: General 186 (1999) 91–107
r reaction rate (mol/(min gMe )) [15] S. Novak, R.J. Madon, Ind. Eng. Chem. Fundam. 23 (1985)
S selectivity (mol%) 114.
Sp surface species [16] H. Schulz, B.R. Rao, M. Elstner, Erdöl und Kohle 22 (1970)
Sp0 surface species, that do not participate in chain 651.
[17] R. Taylor, B.W. Wojciechowski, Can. J. Chem. Eng. 61 (1983)
growth 98.
τ mean reactor residence time in reactor gas [18] R. Taylor, B.W. Wojciechowski, Fuel Proc. Techn. 8 (1984)
phase (min) 135.
T temperature (◦ C) [19] B.W. Wojciechowski, Can. J. Chem. Eng. 64 (1986) 149.
[20] B.W. Wojciechowski, Catal. Rev.-Sci. Eng. 30 (1988) 629.
V̇ volumetric flow rate (m3 /min) [21] B. Sarup, B.W. Wojciechowski, Can. J. Chem. Eng. 62 (1984)
249.
6.2. Indices [22] B. Sarup, B.W. Wojciechowski, Can. J. Chem. Eng. 66 (1988)
831.
d desorption [23] N.O. Egiebor, W.C. Cooper, B.W. Wojciechowski, Can. J.
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g gaseous [26] R.B. Anderson, in: P. Emmet (Ed.), Catalysis, vol. IV,
g growth Reinhold, New York, 1956, p. 1.
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