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CAPTIF Pavement Instrumentation
CAPTIF Pavement Instrumentation
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Bryan Pidwerbesky
Fulton Hogan Ltd
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B.D. Steven
Beca Infrastructure Ltd., Christchurch, New Zealand
B.D. Pidwerbesky
Fulton Hogan Ltd., Christchurch, New Zealand
ABSTRACT: The Canterbury Accelerated Pavement Testing Indoor Facility (CAPTIF) has been measuring
elastic strain in unbound pavements for more than 40 years. This paper documents a brief history of the approaches
used at CAPTIF, the validation of the systems, the development of the latest system which has been built on
a scientific/industrial measurement platform from National Instruments (NI), and potential improvements into
the future.
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the ‘tuned’ state. CAPTIF encountered a major prob-
lem with this system. The coils would tend to drift off
tune during a project and therefore did not match their
calibration equations. The Saskatchewan system was
abandoned when the Bison Company ceased operation
and production of Bison coils stopped.
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receiving coils which can be corrected for in later data 100. The SCXI-1540 has gain set to one. The output
processing. from channel zero of the SCXI-1540 is read in the
PXI-6221 DAQ. The voltage range is set to ±5 V for
plastic strain measurements.
2.2 LVDT technology To measure resilient strains, the static-loaded coil
LVDT’s are commonly used in scientific and indus- voltage is first measured. An equivalent voltage is then
trial applications. The electronic technology to mea- applied from an analog output to the non-referenced
sure LVDT’s has become very accurate and reliable. single ended (NRSE) input on the PXI-6221. Then
LVDT’s use the same principle of operation as strain the dynamically loaded coil voltage is measured with
coils, therefore it is possible to use the electronic cir- respect to this NRSE input. Therefore the difference
cuits that have been devised to work with LVDT’s with between the initial static-loaded coil voltage and the
the strain coils. The NI SCXI-1540 is an electronic changing coil voltage generated by the transient load
module that has been specifically designed to measure can be measured. Because the voltage difference is so
LVDT’s. It includes electronic circuits that generate small the range is set to ±200 mV, which allows a much
alternating current sources for excitation of sensors higher resolution of the very small resilient strains.
as well as signal conditioning circuits for detecting The PXI-2576 is configured to be a dual 32 × 1
alternating current signals. The SCXI-1540 is the heart multiplexor. This allows up to 32 transmitter coils and
of CAPTIF system. 32 receiver coils to be routed to the SCXI-1540. A
coil pair sequence is pre-programmed into the soft-
ware. The multiplexor is set to the first coil pair and a
2.3 Hardware main components static-loaded coil voltage is measured (this is used as
The CAPTIF system consists of the following the reference for the resilient strain measurement). As
components: a vehicle approaches it triggers a photo-electric sen-
sor (SUNX VF2-RM5-3). The photo-trigger is input
1. An NI PXI-1050 chassis. This is a combination into the trigger terminal on the PXI-6221, which ini-
chassis that is divided into two parts. The first tiates a dynamic measurement to be taken. The coil
part accepts PXI format cards. The second part pair is sampled continuously at an appropriate speed
accepts SCXI-format signal conditioning cards. to enable a trace of the resilient strain to be recorded.
2. An NI PXI-8184 embedded controller, which acts Once the measurement is taken the multiplexor is
as a stand alone computer. It runs a real time oper- set to the next coil pair. The process of taking an static-
ating system and controls the PXI and SCXI-buses. loaded coil measurement and a triggered resilient
It runs the data acquisition and control software and strain measurement repeats until all the coil pairs have
communicates via Ethernet connection to external been measured. For a 32 pair coil array this will take
computers. It has onboard memory and a hard drive. 32 passes of the vehicle.
3. An NI SCXI-1540 LVDT module (described
above).
4. An NI PXI-6221 data acquisition card (DAQ), 2.5 Resolution specifications
which converts the analog signal output from the The NI PXI-6221 employs a 16 bit analog to dig-
SCXI-1540 to digital data. ital converter (DAC). The CAPTIF system utilizes
5. An NI PXI- 2576 multiplexor to enable switching the DAC in two modes. When taking a plastic strain
of the coil pairs to the SCXI-1540. measurement the DAC is set to an input range of
6. A CAPTIF designed termination panel, which ±5 V. Therefore the calculated resolution will be
provides coil cable connectors and connects via 10 V/2ˆ16 = 152.6 uV. At a coil spacing of 75 mm
ribbon cable to the PXI-2576. It also incorporates a 152 uV change in output is approximately equal
the CAPTIF designed pre-amplifier circuit that to 0.009 mm. This equates to 118 microstrain. When
boosts the receiver coil signal before entering the taking a resilient strain measurement, the range of
SCXI-1540. the DAQ Card is set ±0.2 V. The calculated reso-
lution will be 0.4 V/2ˆ16 = 6.1 uV. This equates to
2.4 Hardware operation 4.72 microstrain. However, due to electrical noise
these calculated resolutions cannot in practice be
The transmitter coil of each inductive coil pair is achieved.
routed from the termination panel via the PXI-2576
to the excitation terminals of channel zero on the
2.6 Practical resolution
SCXI-1540. The excitation signal is a 10 kHz 3.5 Vpp
alternating current signal. The transmitter coil induces All analog sensors and electronic devices have an
an alternating current signal in the receiver coil, which inherent electrical noise, which is superimposed on
outputs a very small voltage in the region of 30 mVrms the signal of interest. Electronic amplifier circuits
at 75 mm coil spacing. This signal is routed from will also amplify the noise as well as the signal. The
the termination panel via the PXI-2576 back to the CAPTIF system in the resilient strain measurement
CAPTIF pre-amplifier on the termination panel which mode records about 5 mV of noise at a 75 mm coil
feeds directly into the channel zero input terminals of spacing. In order to determine strain resolutions less
the SCXI-1540. The pre-amplifier has a fixed gain of than 500 microstrain it is necessary to process the data
115
Figure 2. CAPTIF test facility.
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Table 1. Typical calibration data.
Date: 12/09/2010
Pair: S
tx coil no: 1
rx coil no: 2
plane: V
tx mux: 19
rx mux: 52
80 3.4293
78 3.6624
76 3.9172
74 4.1955
72 4.5003
80 3.4286
78 3.6623
76 3.9165
74 4.1950
72 4.4989
80 3.4274
78 3.6635
76 3.9181
74 4.1973
72 4.5010
Cal curve equation mm = Aln(X) + b
A: b: scale: residue:
−29.286 116.029 0.01902 0.0014
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Figure 9. Load cycles vs. peak vertical strain at coil pair
mid points.
Figure 8. Output from dynamic strain software.
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Figure 12. Strain profile at Station 9 for 50 kN/850 kPa
wheel load at 6 km/h, PR3-0404 pavement.
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Table 2. Results from strain integration calculations for a Table 3. Results from strain integration calculations for
rolling wheel. the FWD.
120