1989 1993 Mitsubishi Galant Chassis And Mechanical Service Manual

BACKUP
Full download: http://manualplace.com/download/1989-1993-mitsubishi-galant-chassis-and-mechanical-service-manual/

GROUP INDEX MOOAA-

Service Manual General .........................................................

GRLRNT
Engine ...........................................................
Fuel ................................................................
Cooling .........................................................

1989-1990-1991-1992-1993 Intake and Exhaust ..............................

Emission Control ....................................
Volume 1
Clutch ............................................................
Chassis & Mechanical Manual Transaxle ..................................
Automatic Transaxle ............................
FOREWORD
This Service Manual has been prepared with the Propeller Shaft ........................................
latest service information available at the time of
publication. It is subdivided into various group cate- Front Axle ..................................................
gories and each section contains diagnostic, dis-
assembly, repair, and installation procedures along Rear Axle ....................................................
with complete specifications and tightening ref-
erences. Use of this manual will aid in properly per- Wheel and Tire .......................................
forming any servicing necessary to maintain or res-
tore the high levels of performance and reliability Power Plant Mount ..............................
designed into these outstanding vehicles.
This BACKUP DSM manual is to be used DNLY as a SACKUP. please DIJ NOT REDISTRIBUTE Front Suspension ................................... A
WHOLE SECTIONS. This BACKUP was sold to you under the fact that you do indeed DWN
a GENUINE DSM MANUAL. It CANNOT BE considered a REPLACEMENT (Unless your original
manual was lost or destroyed.)
Active-Electronic ..............................
Control Suspension m
Please See README.TXT or README.HTML for additional information.
Rear Suspension .................................... &
1 kyou. - Gjmpiemym_ay&?h naiLcorn

Service Brakes .........................................

A
.
Parking Brakes ........................................
@.”
Alphabetical Index .................................
WE SUPPORT
VOLUNTARY TECHNICIAN
CERTIFICATION THROUGH
Nallonal lnsrltule for
AU~~~v3~;VPCT:VE
EXCELLENCE

MITSUBISHI
MOTOR SALES OF AMERICA. Inc.

NOTE: Electrical system Information is contained in

Mltsublshl Motors Corporat!on reserves the right to make changes in Volume 2 “Electrical” of this paired Service Manual.
design or to make additions to or Improvements In Its products wlthout For overhaul procedures of engines or transmissions,
~mposng any obllgatlons upon Itself to install them on its products refer to the separately issued Engine Service Manual
previously manufactured or Manual/Automatic Transmission Service Manual.

0 1992 Mitsubishi Motors Corporation RcprintedinUSA

This is the cut pages sample. Download all 1273 page(s) at: ManualPlace.com
 00-l

GENERAL
CONTENTS

GENERAL DATA AND SPECIFICATIONS ..... 23 Rear Axle ...................................................... 45

HOW TO USE THIS MANUAL ...................... 3 Rear Drum Brake Linings and
Rear Wheel Cylinders .................................. 44
Definition of Terms ...................................... 3
Spark Plugs ................................................... 40
Explanation of Circuit Diagrams .................. 7
Timing Belt ................................................... 40
Explanation of Manual Contents ................. 4
Explanation of the Troubleshooting MASTER TROUBLESHOOTING ..................... 28
Guide ............................................................. 6
Model Indications ......................................... 3
PRECAUTIONS BEFORE SERVICE ................ 15
Scope of Maintenance, Repair and RECOMMENDED LUBRICANTS AND
Servicing Explanations .................................. 3 LUBRICANT CAPACITIES TABLE .................. 35
Troubleshooting ............................................. 3
SCHEDULED MAINTENANCE TABLE ........... 38
LUBRICATION AND MAINTENANCE ............ 34
SPECIAL HANDLING INSTRUCTIONS
MAINTENANCE SERVICE ........ . ...................... 39 FOR AWD MODELS ....................................... 20
Air Cleaner Element ..................................... 39 TABLE OF MAIN SEALANTS
Automatic Transaxle ..................................... 43 AND ADHESIVES ............................................ 46
Ball Joint and Steering Linkage Seals ........ 45
TIGHTENING TORQUE ................................... 27
Brake Hoses ................................................. 45
Disc Brake Pads ........................................... 44 TOWING AND HOISTING .............................. 17
Drive Belt (For Water Pump and
Generator) .......................................................
VEHICLE IDENTIFICATION ............................. 8
41
Drive Shaft Boots ......................................... 45 Chassis Number ........................................... 11
Engine Coolant ............................................. 44 Engine Model Stamping ............................... 12
Engine Oil ..................................................... 41 Theft Protection ............................................ 12
Engine Oil Filter ...........................................
41 Vehicle Identification Code Chart Plate.. ..... 8
Exhaust System ............................................ 45 Vehicle Identification Number List .............. 8
Fuel Hoses ................................................... 39 Vehicle Identification Number Location ....... 8
Fuel System ................................................. 39 Vehicle Information Code Plate ................... 1 1
Manual Transaxle .......................................... 42 Vehicle Safety Certification Label ................ 12
00-z
NOTES
 GENERAL - How to Use This Manual 00-3
HOW TO USE THIS MANUAL MOOBMTO

SCOPE OF MAINTENANCE, REPAIR AND DEFINITION OF TERMS

SERVICING EXPLANATIONS
This manual provides explanations, etc. concerning
procedures for the inspection, maintenance, repair
and servicing of the subject model. Unless other-
wise specified, each service procedure covers all
models. Procedures covering specific models are
identified by the model codes, or similar designation
(engine type, transaxle type, etc.). A description of
these designations is covered in this unit under
“VEHICLE IDENTIFICATION”.
SERVICE ADJUSTMENT PROCEDURES
“Service Adjustment Procedures” are procedures
for performing inspections and adjustments of
particularly important locations with regard to the
construction and for maintenance and servicing, but
other inspections (for looseness, play, cracking,
damage, etc.) must also be performed.
SERVICE PROCEDURES
The service steps are arranged in numerical order
and attentions to be paid in performing vehicle
service are described in detail in SERVICE POINTS.
TROUBLESHOOTING
Troubleshootinqs are classified into master trou-
bleshooting and group troubleshooting and located
as follows:
The master troubleshooting is prepared when the
trouble symptom relates to two or more groups and
given in MASTER TROUBLESHOOTING.
The group troubleshooting guide is prepared for
causes of problems related to that individual group
only; a troubleshooting guide is prepared for each
appropriate group.
STANDARD VALUE
Indicates the value used as the standard for judging
the quality of a part or assembly on inspectian or the
value to which the part or assembly is corrected and
adjusted. It is given by tolerance.
LIMIT
Shows the standard for judging the quality of a part
or assembly on inspection and means the maximum
or minimum value within which the part or assembly
must be kept functionally or in strength. It is a value
established outside the range of standard value.
REFERENCE VALUE
Indicates the adjustment value prior to starting the
work (presented in order to facilitate assembly and
adjustment procedures, and so they can be com-
pleted in a shorter time).
CAUTION
Indicates the presentation of information particularly
vital to the worker during the performance of
maintenance and servicing procedures in order to
avoid the possibility of injury to the worker; or
damage to component parts, or a reduction of
component or vehicle function or performance, etc.

MODEL INDICATIONS
The following abbreviations are used in this manual for classification of model types.

M/T . Indicates the manual transaxle, or models equipped with the manual transaxle.
A/T: indicates the automatic transaxle, or models equipped with the automatic transaxle.
MFI: Indicates the multiport fuel injection, or engines equipped with the multiport fuel injection.
SOHC: Indicates an engine with the single overhead camshaft, or a model equipped with such an
engine.
DOHC: Indicates an engine with the double overhead camshaft, or a model equipped with such an
engine.
Turbo: Indicates an engine with turbocharger, or a model equipped with such an engine.
Non-Turbo: Indicates an engine without turbocharger, or a model equipped with such an engine.
FWD: Indicates the front wheel drive vehicles.
AWD: Indicates the all wheel drive vehicles.
ABS: Indicates the anti-lock braking system or models equipped with the anti-lock braking system.
00-4 GENERAL - How to Use This Manual
EXPLANATION OF MANUAL CONTENTS
Maintenance and Servicing Procedures
(1) A diagram of the component parts is
provided near the front of each section in
order to give the reader a better under-
standing of the installed condition of
component parts.
(2) The numbers provided within the diagram
indicate the sequence for maintenance
and servicing procedures; the symbol m
indicates a non-reusable part; the tighten-
ing torque is provided where applicable.
Classifications of Major Maintenance/
Service Points
When there are major points relative to mainte-
nance and servicing procedures (such as essential
maintenance and service points, maintenance and
service standard values, information regarding the
use of special tools, etc.), these are arranged
together as major maintenance and service points
and explained in detail.
*+ : Indicates that there are essential points for
removal or disassembly.
I)+ : Indicates that there are essential points for
installation or reassembly.
Symbols for Lubrication, Sealants and
Adhesives
Information concerning the locations for lubrica-
tion and for application of sealants and adhesives
is provided, by using symbols, in the diagram of
component parts or on the page following the
component parts page, and explarned.
Indicates procedures to
be performed before the
work in that section is
started, and procedures
to be performed after
the work in that section
is finished.
l Removal steps:
The part designation number corres-
ponds to the number in the illustration
to indicate removal steps.
l Disassembly steps:
The part designation number corres-
ponds to the number in the illustration
to indicate disassembly steps.
l Installation steps:
Specified in case installation is impossi-
ble in reverse order of removal steps.
Omitted if installation is possible in
reverse order of removal steps.
8 Reassembly steps:
Specified in case reassembly is im-
possible in reverse order of disassem-
bly steps.
Omitted if reassembly is possible in
reverse order of disassembly steps.
I---
necessary. In this exam-
ple, sealant is applied
(where indicated) to the
4 . . . . . Grease
(multipurpose grease unless there is
a brand or type specified)
4 . . . . Sealant or adhesive
. . . . . Brake fluid. automatic transmission
a fluid or air conditioner compressor oil
a . . . . . Engine oil or gear oil
. . . Adhesive tape or butyl rubber tape
 GENERAL - How to Use This Manual

QfitI ICQ
TV..&” CTEEQINC
Y.LLI.II.Y

REMOVAL AND INSTALLATION

CFAR
Y_.. RnY
w-1. ..^-

p
Denotes non-re-
u s a b l e p a r t .
Y.T-*c As..
1, Jpn assemble and gear box connecting
2 Connectlo” for return tube
3 Connectm for pressure hose
4 cotter P!”
6 T!e-rod end and knuckle connecting

J rl”.#l ~“,. dLlrr_. ..__

10. Center member rear mouniing bou
I 11, Front exhaust p’pe Repair kit or set parts are shown.
4. H 12. Gear box assembly
. . 13. Mounting rubber (Only very frequently used parts
-6

Operating procedures, cautions,

I -’ iY,W1 etc. on removal, installation, dis-
I 1 ’
se&an: 3rM&rr&paNo.~3W assembly and reassembly are de-
[scribed,
~ , 1

-
SERVICE POINTS OF REMOVALJ ll37?kM
6. DlSCONNECllON OF TIEROD END
Using the special tool, disconnect the tie rod from the
knuckle.
ceurion
1 . Besretotiethewrdofthespeciaitodtomen Thus number corresponds to the
P-.
2 . Loosenthenutbutdonotremoveit. number ?pyi:,“~&‘R~;;?I
steps”,
12. REMOVAL OF GEAR BOX ASSEMBLY “Installation s t e p s ” o r “Reas-
semblv steps”.

37A-24 STEERING - NINA Steering Gear Box

/ LUBRlCATlON AND SEALING POINTS-

The title of the page (fOilOWing

the page on which the diagram of
component parts is presented)
indicating the locations of lubnca-
tion and sealing procedures.
00-6 GENERAL - How to Use This Manual

EXPLANATION OF THE TROUBLESHOOTING GUIDE

3. Checking the pasmngw compartment-twnpwatu* UnSO!. ~ F, ah-

thermo8tat sensor and refdgwant-tempnaturs sensor ufalits
Indicates con- Indicates the
nector’s termi- circuit diagram
nal number.
(including the
interface of the
air conditioning
control unit).

number. Num-
bers are used
in the opera-
tion descrip-
tions only as
Provides the necessary, and
necessary de- these numbers
scription of cir- correspond to
curt operation e a c h sensor t? order to convest lb+ amben
the numbers
for basic under- temperawe of the Sensor pm to resistance used in har-
The sense, power-supply l2.W of The atrcOnd,f,oner control unit s aD&d~to each SmSOt snd lhe
(standing. voltages of te,mmaIs 116). (151. (17) and (51 are dwded by the reslstme va!ueS.of each ““F ness and com-
reelstance R .. ponent layout
TmuMnhooting hints *
diagrams.
Dtagnoss
N O 1, The passenger cPrrlpmme”l-lemperatu4 -r tnput sigrml is hid to
Z’C (77-F). ,, “”
N O 1’2 The ou~sde.ar sensor inpu srgnal IS held to WC (5IpF).
.
_ N O 13 The air#t,?,mpSf~ SenSO, VlPut SlgMl 6 t+ 10 4% G33-F) : I
-Airwndtlimluconhdunittwmirutwtmge

I--
Provides hints
(including
standards for
~~ judgement)
when trouble-
16 Passenger com,wnme”t-tawa. shooting pro-
1 sensor Parr lem,mat”r~ 25-c OFFI 7 to WV 1
I I lYle *“MI ,‘W . _: ,. L. .L cedures are fol-
I
17 A~r.,hermos,at sewor sensor Pm remoeraure 2% 177% , o-‘l,W , lowed.
WM” m cQndlt*Ow IS O F F 1 Lo
4 _ .: ._. 4

L:
Indicates the on-
board diagnostic
output code No.
and the system
conditions dur-
ina output.

-h i
Indicates the Indicates the specification to
terminals to be conditions un- be used for judgement of
der which the the check results.
check should If there is no particular men-
be made. tion of conditions in the
‘Conditions” column, the
column shows the specifica-
:ion u n d e r n o r m a l condi-
:ions.
 GENERAL - How to Use This Manual 00-7
EXPLANATION OF CIRCUIT DIAGRAMS
The symbols used in circuit diagrams are used as NOTE
described below. For detailed information concerning the reading of
, circuit diagrams, refer to GROUP 54lCircuit Dia-
grams.

The input/output (direr

Indicates a of current flow) relativ
I the electronic control
is indicated by sym
(A.V).
The (A) symbol indic
that current flows in
upward direction.
output

The broken (-.

line indicates the / r
same connector. t -

RELAY

I MOTOR
\
\
The connector The direction of cu.r-
symbol indicates reht flow is indicat-
the device side ed by the arrow.
connector (for an In this instance, the
intermediate con- current flow is in
nector, the male both directions. UP
side connectorj
as seen from the
terminal fronl
( t h e connectois
rnnnection face).

Indicates
devce side con- that the con-
nector is the
direct-inser-
tion tvoe.
00-8 GENERAL - Vehicle Identification

VEHICLE IDENTIFICATION MOOCA-

VEHICLE IDENTIFICATION NUMBER LOCATION
The vehicle identification number (V.I.N.) is located on a plate
attached to the left top side of the instrument panel.

/ OOAOOSO

VEHICLE IDENTIFICATION CODE CHART P+zE

All vehicle identification numbers contain 17 digits. The vehicle
number is a code which tells country, make, vehicle type, etc.

\ \\

r
/ I / L \ . u
1 St 2nd 3rd 4th 5th 6th 7th 8th 9th 10th
Digit Digit Digit Digit Digit Digit Digit Digit
\ Digit Digit

Vehicle Price Check Model Serial

Country Make Others Line Body Engine Plant
class digits* year number
type

J- A- 3- c- H- 4- 6- D- K-
Japan Mitsu- Passen- Auto- Galant High 4 door 2.0 dm3 1989
bishr 9er Car matic FWD 5- Sedan (122 Year
Seat Belt Premium cu.in.) L-
D- [SOHC- 1990 Okazaki
Manual MFI] Year Plant
Seat Belt E- M-
2.0 dm3 1991
(122 Year
cu.in.) N-
[DOHC- 1992
MFI] Year
P-
1993
Year

NOTE l “Check digit” means a single number or letter x used to verify the accuracy of transcription of vehicle identification number.

VEHICLE IDENTIFICATION NUMBER LIST Mlmcc-

<I989 MODELS>
VEHICLES FOR FEDERAL

V.I.N. (except sequence number) Brand Engine Displacement Models Code

JA3BR46VnKZ Mitsubishi Galant 2.0 dm3 (122 cu.in.) E33ASNHEL2M/RHEL2M

[SOHC-MFI]
JA3BR56VaKZ E33ASNXEL2MlFiXEL2M
JA3B R56RaKZ 2.0 dm3 ( 7 22 cu.in.) E33ASNGMLZM
/ [DOHC-MFI]

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 GENERAL - Vehicle Identification 00-9
VEHICLES FOR CALIFORNIA

V.I.N. (except sequence number) Brand Engine Displacement Models Code

JA3BR46VnKZ Mitsubishi Galant 2.0 dm3 (122 cu.in.1 E33ASNHEL7MIRHEL7M

[SOHC-MFI]
JA3BR56VnKZ E33ASNXEL7MlRXEL7M

I JA3BR56RC]KZ 2.0 dm3 (122 cu.in.)

[DOHC-MFI]
E33ASNGML7M

<I990 MODELS>
VEHICLES FOR FEDERAL

V.I.N. (except sequence number) Brand Engine Displacement Models Code

JASCR46VOl-Z Mitsubishi 2.0 dm3 (122 cu.in.1 E33ASNHEL2MIRHEL2M

Galant <FWD> [SOHC-MFI]
JA3CR56VOLZ E33ASNXEL2MIRXEL2M

JA3CR56RnLZ 2.0 dm3 (122 cuin.) E33ASNGML2M

[DOHC-MFI]
JA3CX56RnLZ Mitsubishi E38ASNGML2M
Galant tAWD>

VEHICLES FOR CALIFORNIA

V.I.N. (except sequence number) Brand Engine Displacement Models Code

JA3CR46VC]LZ Mitsubishi 2.0 dm3 (122 cuin.) E33ASNHEL7MlRHEL7M

Galant <FWD> [SOHC-MFI]
JA3CR56VC]LZ E33ASNXEL7MIRXEL7M

JA3CR56RnLZ 2.0 dm3 (122 cuin.) E33ASNGML7M

[DOHC-MFI]
JA3CX56ROLZ Mitsubishi E38ASNGML7M
Galant <AWD>

<I991 MODELS>
VEHICLES FOR FEDERAL

V.I.N. (except sequence number) Brand Engine Displacement Models Code

JA3CR46VC]MZ Mitsubishi 2.0 dm3 (122 cu.in.1 E33ASNHEL2MlRHEL2M

Galant <FWD> [SOHC-MFI]
JA3CR56VnMZ E33ASRXEL2M

JA3CR56RnMZ 2.0 dm3 (122 cu.in.1 E33;;$ML2MIRGML2Ml

[DOHC-MFI]

JA3CX56RnMZ Mitsubishi E38ASNGML2MlRGML2M

Galant <AWD>
JA3CX56UOMZ 2.0 dm3 (122 cuin.) E39ASNPFL2M
[DOHC-MFI-Turbo1

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 00-l 0 GENERAL - Vehicle Identification

VEHICLES FOR CALIFORNIA

V.I.N. (except sequence number) Brand Engine Displacement Models Code

JA3CR46VnMZ Mitsubishi 2.0 dm3 (122 cuin.) E33ASNHEL7MIRHEL7M

Galant <FWD> [SOHC-MFI]
JA3CR56VuMZ E33ASRXEL7M

I JA3CR56RnMZ 2.0 dm3 (122 cuin.)

[DOHC-MFI] I
FX3;;$ML7MIRGML7M/
I

11 ““nUPi”WD> 200.0~‘~~~22x~.) :::::?:;IRGMVM .

1 I , J

<1992 MODELS>
VEHICLES FOR FEDERAL

V.I.N. (except sequence number) Brand Engine Displacement 1 Models Code

JA3CR46VaNZ Mitsubishi 2.0 dm3 (122 cu.in.) E33ASNHEL2MIRHEL2M

1 Galant <FWD> [SOHC-MFI]
JA3CR56VuNZ E33ASRXEL2M

JA3CR56RONZ 2.0 dm3 (122 cu.in.) E3gf2N$ML2M/AGML2M/

[DOHC-MFI]

JA3CX56R[ZlNZ Mitsubishi E38ASNGML2M/RGML2M

Galant <AWD>
JA3CX56UnNZ 2.0 dm3 (122 cu.in.) E39ASNPFL2M
[DOHC-MFI-Turbo]

VEHICLES FOR CALIFORNIA

V.I.N. (except sequence number)

I JA3CR56RnNZ 2 . 0 dm3 (122 cu.in.)

[DOHC-MFI]
E33ASNGML7M/RGML7M/
NXML7M

j1 Mw;wm;;: g;;gwo,
2.0 dms (122 cu.in.) E39ASNPFL7M
[DOHC-MFI-Turbo]

< 1993 MODELS>

VEHICLES FOR FEDERAL

V.I.N. (except sequence number) Brand Engine Displacement Models Code

JA3DH46DnPZ Mitsubishi 2.0 dm3 (122 cu.in.)
Galant <FWD> [SOHC-MFI]
JA3DH56DnPZ

J,A3DH56EOPZ 2.0 dm3 (122 win.) E33ASNXML2M

[DOHC-MFI]

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 GENERAL - Vehicle Identification 00-l 1
VEHICLES FOR CALIFORNIA

V.I.N. (except sequence number) Brand Engine Displacement Models Code

JA3DH46DmPZ Mitsubishi 2.0 dm3 (122 cu.in.) E33ASNHEL7M/RHEL7M

Galant <FWD> [SOHC-MFI]
JA3DH56DnPZ b;$,,%&EL7M/NGEL7M/

JA3DH56EOPZ 2.0 dm3 (122 cu.in.) E33ASNXML7M

[DOHC-MFI]

VEHICLE INFORMATION CODE PLATE MOOCD-

Vehicle information code plate is riveted onto the bulkhead in

the engine compartment.
The plate shows model code, engine model, transaxle model,
and body color code.

1. MODEL E33AS RGELZM

-LzI ~~~~~S$)y&
2. E N G I N E 4G63
( Engine model
3. EXT CA6
I Exterior co&
4. TRANSAXLE F5M22
L Transaxle model
5. COLOR, R82 87V 03V
INT OPT
-p+cf~~l;;

MOOCE-
CHASSIS NUMBER
STAMPING LOCATION
The chassis number is stamped on the top Center of the
firewall located in the engine compartment.

CHASSIS NUMBER CODE CHART

E33AKZOOOOl

T?T!

1. Vehicule line
E-GALANT
2. Engine displacement
33- 2.0 dm3 (122 cu.in.) engine
3. Body type
A-4-door Sedan
4, R e f e r t o 10th t h r u 17th d i g i t s o f V.I.N. Plate.
K- 1989 models p-l 993 models
L- 1990 models
M-1991 models
N- 199'2 mode\s
 GENERAL - Vehicle Identification

VEHICLE SAFETY CERTIFICATION LABEL MWCF-

1. The vehicle safety certification label is attached to face of
left door pillar.
2. This label indicates Gross Vehicle Weight Rating (G.V.
W.R.), Gross Axle Weight Rating (G.A.W.R.) front, rear and
Vehicle Identification Number (V.I.N.).

OOA0192

ENGINE MODEL STAMPING M6ocG-.

1. The engine model number is stamped at the front side on
the top edge of the cylinder block as shown in the
following.

Engine model Engine displacement

4G63 2.0 dm3 (122 cu.in.)

2. The engine serial number is stamped near the engine

model number, and the serial number cycles, as shown
below.

Theft protection label THEFT PROTECTION MwclA9

In order to protect against theft, a Vehicle ldentificatlon
For orIgInal parts
Number (VIN) is stamped in, or attached as a label to, the
following major parts of the engine and transaxle. as well as
main outer panels:
Engine cylinder block, Transaxle housing, Fender, Door, Quar-
ter panel, Hood, Trunk lid, Bumpers
OOK619
In addition, a theft-protection label is attached to replacement
parts for the body outer panel main components, and the same
For replacement parts
data are stamped into replacement parts for the engine and the
transaxle.
Cautions regarding panel repairs
1. When repainting original parts, do so after first mask-
ing the theft-protection label, and, after painting, be
OOK621
sure to peel off the masking tape.
2. The theft-protection label for replacement parts is
covered by masking tape, so such parts can be painted
as is. The masking tape should be removed after
painting is finished.
3. The theft-protection label should not be removed from
original parts or replacement par-&
 GENERAL - Vehicle Identification 00-13
LOCATIONS

Part Target area : for original equipment parts

LZZB : for replacement parts
Engine
SOHC-Up to 1992 models SOHC-l 993 models

DOHC

*ansaxle
Manual transaxle Automatic transaxle

<FWD>

.
<AWD> 17

1 TSB Revision
 GENERAL - Vehicle Identification

@g : for replacement parts

inner side of the parts shown

OOA0065
The illustration indicates left hand side, outer.
Right hand side is symmetrically opposite.

OOAOO59
OOA0056

inner side of the parts shown

in the figure.

The illustration indicates left hand side, outer.

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GENERAL - Vehicle Identification/Precautions before Service

OOA0063

inner side of the parts shown

PRECAUTIONS BEFORE SERVICE reomu~

SERVICING ELECTRICAL SYSTEM
1. Note the following before proceeding with work on the
electrical system.
Note that the following must never be done:
Unauthorized modifications of any electrical device or
wiring, because such modifications might lead to a vehicle
malfunction, over-capacity or short-circuit that could result
in a fire in the vehicle.
2. When servicing the electrical system, disconnect the
negative cable terminal from the battery.

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00-l 6 GENERAL - Precautions before Service

Caution
1. Before connecting or disconnecting the negative
cable, be sure to turn off the ignition switch and the
lighting switch.
(If this is not done, there is the possibility of
semiconductor parts being damaged.)
2. For MFI-equipped models, after completion of the
work steps [when the battery’s negative (-) termi-
nal is connected], warm up the engine and allow it
to idle for approximately five minutes under the
conditions described below, in order to stabilize
engine control conditions, and then check to be
sure that the idling is satisfactory.
Engine coolant temperature: 85-95X (185-203°F)
Lights, electric fans, accessories: OFF
Transaxle: neutral position
(A/T models: “N” or “P”)
Steering wheel: neutral (center) position

VEHICLE WASHING
If high-pressure car-washing equipment or steam car-washing
equipment is used to wash the vehicle, be sure to maintain the
spray nozzle at a distance of at least 300 mm (12 in.) from any
plastic parts and all opening parts (doors, luggage compart-
ment, etc.).

m m (tn.1

Scan Tool 1 SCAN TOOL

(Multi-use tester<MUT>)
(1) To operate the scan tool, refer to the “Scan Tool Operation
Instructions”.
Connection and disconnection of the scan tool should
always be made with the ignition switch in the OFF
position.
(2) Always use a ROM pack that is appropriate for the vehicle.

1 ROM oack 1 Aoblicable models

1 MB991307 1 1989 models I

ROM pack 1 MB991327 1 1990 models I
1 MB991359 ( 1991 models

I MB991 423 1992 models I

1 MB991466 1 1993 models

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 GENERAL - Towina and Hoisting 00-l 7
Sling type TOWING AND HOISTING
WRECKER TOWING RECOMMENDATION
<FWD>
FRONT TOWING PICKUP
Caution
This vehicle cannot be towed by a wrecker using sling-type
Wheel lift type equipment to prevent the bumper from deformation.
If this vehicle is towed, use wheel lift or flat bed
equipment.
The vehicle may be towed on its rear wheels for extended
distances provided the parking brake is released. It is recom-
mended that vehicles be towed using the front pickup
whenever possible.
Flat bed type

REAR TOWING PICKUP

Sling type
Caution
This vehicle cannot be towed by a wrecker using sling-type
equipment to prevent the axle beam from deformation.
If this vehicle is towed, use wheel lift or flat bed
equipment.
Manual transaxle vehicles may be towed on the front wheels,
Wheel lift type provided the transaxle is in neutral and the drive-line has not
been damaged. The steering wheel must be clamped in the
straight-ahead position with a steering wheel clamping device
designed for towing service use.
Caution
Do not use steering column lock to secure front wheel
position for towing.
Flat bed type Automatic transaxle vehicle may be towed on the front wheels
at speeds not to exceed 50 km/h (30 mob) for a distances not
to exceed 30 km (18 miles).
Caution
If these limits cannot be met, the front wheels must be
placed on a tow dolly.

TOWING WHEN KEYS ARE NOT AVAILABLE

When a locked vehicle must be towed and keys are not
available, the vehicle may be lifted and towed from the front.
provided the parking brake is released. If not released, the rear
wheels should be placed on a tow dolly.

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1989 1993 Mitsubishi Galant Chassis And Mechanical Service Manual
Full download: http://manualplace.com/download/1989-1993-mitsubishi-galant-chassis-and-mechanical-service-manual/
00-l 8 GENERAL - Towing and Hoisting

SAFETY PRECAUTIONS
The following precautions should be taken when towing the
vehicle.
1. DO NOT LIFT OR TOW THE VEHICLE BY ATTACHING TO
OR WRAPPING AROUND THE BUMPER.
2. Any loose or protruding parts of damaged vehicle such as
hoods, doors, fenders, trim, etc., should be secured prior to
moving the vehicle.
3. Operator should refrain from going under a vehicle while it
is lifted by the towing equipment, unless the vehicle in
adequately supported by satefy stands.
4. Never allow passengers to ride in a towed vehicle.
5. State and local rules and regulations must be followed
when towing a vehicle.

<AWD>
Refer to the section “Special Handling Instructions for AWD
Models”.

HOISTING
Frame contact support location POST TYPE
I
Special care should be taken when raising the vehicle on a
frame contact type hoist. The hoist must be equipped with the
proper adapters in order to support the vehicle at the proper
locations.
Caution
When service procedures require removing rear suspen-
<FWD>: 1,020 mm (40.2 in.)
sion, fuel tank, spare tire and lift gate, place additional
<AWD>: 1,120 mm (44.1 in.) weight on rear end of vehicle or anchor vehicle to hoist to
OOAOO47
prevent tipping of center of gravity changes.
FLOOR JACK
The usual type of floor jack is used at the following locations.
Front:
<FWD> Under the mid point of centermember
tAWD> Under the mid point of crossmember
Rear:
<FWD> Under the jack up bracket of rear floor pan
<AWD> Under the rear differential
Cautions
1. Never use a jack at the lateral rod or rear suspension
assembly. <FWD>
<FWD> Rear
2. In order to prevent scarring the centermember <FWD>
tAWD> I
or crossmember <AWD>, place a piece of cloth on the
jack’s contact surface (to prevent corrosion caused by
damage to the coating).
3. A floor jack must never be used on any part of the
underbody.
4. Do not attempt to raise one entire side of the vehicle by
placing a jack midway between front and rear wheels.
This practice may result in permanent damage to the
body.

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