Terex Tx1100 1400 Hydraulic Breakers Servicemanual

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TX 1100/1400
HYDRAULIC BREAKERS

SERVICE MANUAL

Part No: 6110698M1

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TABLE OF CONTENTS

1. INTRODUCTION 1

2. IMPORTANT SAFETY INFORMATION WHEN USING TEREX HYDRAULIC

BREAKERS 2

3. BREAKER SPECIFICATIONS 3

4. STRUCTURAL LAYOUT OF TEREX BREAKERS 4

4.1 DESIGN LAYOUT DRAWING 4

4.2 GENERAL DESCRIPTION 4

4.3 OPERATING PRINCIPLES OF TEREX HYDRAULIC BREAKERS 5

4.3.1 LIFT STROKE OF PISTON 6
4.3.2 LIFT STROKE OF THE VALVE SPOOL 6
4.3.3 IMPACT STROKE 6
4.3.4 DOWN STROKE OF THE VALVE SPOOL 6

5. NITROGEN GAS CHARGING 7

5.1 INSPECTING THE GAS PRESSURE 7

5.2 MAXIMUM NITROGEN GAS PRESSURES 8

5.3 REDUCING THE GAS PRESSURE 8

5.4 GAS CHARGING PROCEDURE 8

6. MAINTENANCE AND INSPECTION 9

6.1 INSPECTION ITEM LIST 9

6.2 DAILY INSPECTION 10

6.2.1 LOOSE BOLTS 10
6.2.2 DAMAGE OF HYDRAULIC HOSE 10
6.2.3 WEAR AND DEFORMATION OF BREAKER TOOL 10
6.2.4 LUBRICATION OF THE BREAKER TOOL 10
6.2.5 INSPECTION OF HYDRAULIC OIL 10

6.3 POINTS TO NOTE ON THE NITROGEN GAS PRE-CHARGE 11

6.4 CLEARANCE LIMITS BETWEEN TOOL AND TOOL BUSHING 11

6.4.1 RETIGHTENING BOLTS ON TEREX HYDRAULIC BREAKERS 12
6.4.2 RETIGHTENING OF THE TIE RODS 12
6.4.3 REPLACEMENT OF THE TIE RODS 13

6.5 HYDRAULIC BREAKER AND SIDE PLATES 14

6.6 HYDRAULIC HOSES AND FITTINGS 14

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Terex Tx1100 1400 Hydraulic Breakers Servicemanual
Full download: http://manualplace.com/download/terex-tx1100-1400-hydraulic-breakers-servicemanual/
6.7 CHANGING INTERVALS FOR HYDRAULIC OIL 14

6.8 RECOMMENDED HYDRAULIC OIL AND GREASE 15

6.8.1 HYDRAULIC OIL 15
6.8.2 GREASE 15

6.9 PROTECTIVE STORAGE OF THE SEAL KITS 15

6.10 STORING OF TEREX HYDRAULIC BREAKERS 15

7. TROUBLESHOOTING GUIDE 16

7.1 GAS LEAKS 16

7.2 OIL LEAKS 17

7.3 COMMON BREAKER PROBLEMS 18

8. REPLACING TEREX BREAKER SEALS 18

9. REBUILDING YOUR TEREX HYDRAULIC BREAKER 19

9.1 ASSEMBLYING THE MAIN CYLINDER BODY 19

9.2 ASSEMBLYING THE VALVE HOUSING 25

9.3 ASSEMBLY OF THE CHUCK HOUSING 27

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