HYUNDAI

OPERATION MANUAL

EXCAVATOR
R16-9

Foreword ----------------------------------------------------------- 0-1
Before servicing this machine --------------------------- 0-2
EC regulation approved ------------------------------------ 0-3
Table to enter S/No and distribution --------------------- 0-4
Safety labels ----------------------------------------------------- 0-5
Machine data plate -------------------------------------------- 0-13
Guide (direction, S/No, Symbol) ----------------------- 0-14
1. SAFETY HINTS
1. Before operating the machine -------------------- 1-1
2. During operating the machine -------------------- 1-6
3. During maintenance ----------------------------------- 1-13
4. Parking ------------------------------------------------------- 1-16
2. SPECIFICATIONS
1. Major components ------------------------------------- 2-1
2. Specifications --------------------------------------------- 2-2
3. Working range -------------------------------------------- 2-3
4. Weight -------------------------------------------------------- 2-4
5. Lifting capacities ----------------------------------------- 2-5
6. Bucket selection guide ------------------------------- 2-7
7. Undercarriage -------------------------------------------- 2-8
8. Specification for major components ----------- 2-9
9. Recommended oils ------------------------------------ 2-12
3. CONTROL DEVICES
1. Canopy devices ------------------------------------------ 3-1
2. Cluster -------------------------------------------------------- 3-2
3. Switches ----------------------------------------------------- 3-6
4. Levers and pedals -------------------------------------- 3-8
5. Others --------------------------------------------------------- 3-11
4. OPERATION
1. Suggestion for new machine ---------------------- 4-1
2. Check before starting the engine --------------- 4-2
3. Starting and stop the engine ---------------------- 4-3
4. Operation of the working device ----------------- 4-7
5. Traveling of the machine ----------------------------- 4-8
6. Efficient working method ------------------------------- 4-11
CONTENTS
7. Operation in the special work sites ------------ 4-15
8. Normal operation of excavator ------------------- 4-17
9. Attachment lowering ----------------------------------- 4-18
10. Storage ------------------------------------------------------ 4-19
11. RCV lever operating pattern ---------------------- 4-21
5. TRANSPORTATION
1. Preparation for transportation -------------------- 5-1
2. Loading the machine --------------------------------- 5-2
3. Fixing the machine ------------------------------------ 5-4
4. Loading and unloading by crane ------------------- 5-5
6. MAINTENANCE
1. Instruction -------------------------------------------------- 6-1
2. Tightening torque --------------------------------------- 6-5
3. Fuel, coolant and lubricants ----------------------- 6-8
4. Maintenance check list ------------------------------ 6-10
5. Maintenance chart ------------------------------------- 6-15
6. Service instruction ------------------------------------- 6-17
7. Electrical system ---------------------------------------- 6-34
7. TROUBLESHOOTING GUIDE
1. Engine -------------------------------------------------------- 7-1
2. Electrical system ---------------------------------------- 7-2
3 Others --------------------------------------------------------- 7-3
8. HYDRAULIC BREAKER
1. Selecting hydraulic breaker ----------------------- 8-1
2. Circuit configuration ----------------------------------- 8-2
3. Maintenance ---------------------------------------------- 8-3
4. Precaution when operating the breaker ---- 8-4
5. Quick clamp ----------------------------------------------- 8-6
 EC Declaration of conformity - update 04/01/’10
1. We hereby declare that the following machine comply with the machine directive 2006/42/EC,
EMC-directive 2004/108/EC, Non-road mobile machinery emission directive 97/68/EC (amended by
2002/88/EC, 2004/26/EC, 2006/105/EC) and noise emission 2000/14/EC (amended by 2005/88/EC).

Excavator Model : *******

Serial Nr. : ***

2. Manufacturer Hyundai Heavy Industries Co. Ltd.

1 Chonha-Dong, Dong-Ku
Ulsan
The republic of Korea

Authorized representative : Hyundai Heavy Industries Europe N.V.

Owner of the technical file for Vossendal 11
machine production. 2440 Geel
(TCF : Technical Construction File) Belgium

3. Harmonized European directives : EN474-1:2006 +A1:2009, EN474-5: 2006, EN ISO 12100-1:2003,

EN ISO 12100-2:2003, EN ISO 2867:2008, EN ISO 7096:2008,
EN ISO 6683:2008, EN ISO 2860:2008, EN ISO 6682:2008,
EN ISO 3744:2009, EN 982:1996+A1:2008, EN ISO 3457:2008
EN ISO 2860:2008, EN ISO 7096:2008, ISO 5006: 2006

4. Noise level :
Certain n˚ : e13*2000/14*2005/88*0059*08

Date : 2009-06-17

Conformity assessment procedure : Attachment VIII following the periodical inspection on technical
extended with “Information on the scope of delivery” by TÜV
Rheinland.

Authorized entity : Société Nationale de Certification et d’Homologation s.à r.l

CE0499 11, route de Luxembourg
5230 Sandweiler
Luxemburg

Engine power : *** kW

Guaranteed sound power level : *** dB (A)

5. Remarks

*****
Managing Director

Geel, Belgium
**/**/****
4. OPERATION OF WORKING DEVICE

ö Confirm the operation of control lever and

working device. 9

1) Left control lever controls arm and swing. 10

2) Right control lever controls boom and bucket. 6

7
3) When you release the control lever, control
5 8
lever returns to neutral position automatically. 3 2

ö When operating swing, consider the swing dis-

11 1 4
tance by inertia. 12
14
13

1694OP04

ö Left control lever

3
1 Arm roll-out
2 Arm roll-in 4
3 Swing right
4 Swing left 1

1694OP05

ö Right control lever

5 Boom lower
6 Boom raise 6
7 Bucket roll-out 7
8 Bucket roll-in
ö Dozer control lever 5 9
8
9 Dozer blade up
10 Dozer blade down 10
1694OP06

ö Boom swing pedal

11 Boom swing right
12 Boom swing left
11

ö Double acting pedal

12
13, 14 Refer to optional attachment

1694OP07

4-7
5. TRAVELING OF THE MACHINE

1) BASIC OPERATION
Traveling position
(1) Traveling position
It is the position which the traveling motor is in
the rear and the working device is forward.
Be careful as the traveling direction will be
reversed when the whole machine is swinged
180
degree
180 degree
(2) Traveling operation
It is possible to travel by either travel lever or
Travel motor
pedal.
ö Do not travel continuously for a long time.
ö Reduce the engine speed and travel at a low
1694OP08
speed when traveling on uneven ground.

(3) Forward and backward traveling

When the left and right travel lever or pedal are
pushed at the same time, the machine will travel
forward or backward.
ö The speed can be controlled by the operation
stroke of lever or pedal and change of direc-
tion will be controlled by difference of the left
and right stroke.
R35Z74OP10

(4) Pivot turning

Operating only one side of lever or pedal make
the change of direction possible by moving
only one track.

R35Z74OP11

(5) Counter rotation

It is to change the direction at the original place
by moving the right and left track. Both side of
lever or pedal are operated to the other way at
the same time.

R35Z74OP12

4-8
2) PIPE AND HOSE (FLARE type)
Thread size (PF) Width across flat (mm) kgfÂm lbfÂft

1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 9.5 68.7
3/4" 36 18 130
1" 41 21 152
1-1/4" 50 35 253

3) PIPE AND HOSE (ORFS type)

Thread size (UNF) Width across flat (mm) kgfÂm lbfÂft

9/16-18 19 4 28.9
11/16-16 22 5 36.2
13/16-16 27 9.5 68.7
1-3/16-12 36 18 130
1-7/16-12 41 21 152
1-11/16-12 50 35 253

4) FITTING

Thread size Width across flat (mm) kgfÂm lbfÂft

1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 9.5 68.7
3/4" 36 18 130
1" 41 21 152
1-1/4" 50 35 253

6-6
4) TIGHTENING TORQUE OF MAJOR COMPONENT
Torque
No. Descriptions Bolt size
kgfÂm lbfÂft
1 Engine mounting bolt (engine-bracket) M10 Ý 1.25 7.4Ü1.5 53.5Ü11.0
2 Engine mounting bolt (bracket-frame) M12 Ý 1.75 12.3Ü1.5 89Ü11.0
Engine
3 Radiator mounting bolt, nut M 8 Ý 1.25 1.17Ü0.1 8.5Ü0.7
4 Coupling mounting bolt M10 Ý 1.5 5.15Ü0.25 37.2Ü1.8
5 Main pump mounting bolt M12 Ý 1.75 10Ü1.0 72Ü7.2
6 Main control valve mounting bolt M10 Ý 1.5 6.9Ü1.4 50Ü10.0
Hydraulic
7 Fuel tank mounting bolt M10 Ý 1.5 6.9Ü1.4 50Ü10.0
system
8 Hydraulic oil tank mounting bolt M10 Ý 1.5 6.9Ü1.4 50Ü10.0
9 Turning joint mounting bolt, nut M10 Ý 1.5 6.9Ü1.4 50Ü10.0
10 Swing motor mounting bolt M12 Ý 1.75 12.8Ü3.0 93Ü22.0
11 Swing bearing upper mounting bolt M12 Ý 1.75 12.8Ü3.0 93Ü22.0
Power
12 train Swing bearing lower mounting bolt M12 Ý 1.75 12.8Ü3.0 93Ü22.0
system
13 Travel motor mounting bolt M10 Ý 1.5 6.9Ü1.4 50Ü10.0
14 Sprocket mounting bolt M10 Ý 1.5 6.9Ü0.7 50Ü5.1
Under
15 carriage Track roller mounting bolt M12 Ý 1.75 12.3Ü1.2 89Ü8.7
17 Counterweight mounting bolt M16 Ý 2.0 29.7Ü4.5 215Ü32.5
18 Others Canopy mounting bolt, nut M12 Ý 1.75 12.8Ü3.0 92Ü22.0
19 Operator's seat mounting bolt M 8 Ý 1.25 1.17Ü0.1 8.5Ü0.7

6-7
 5. MAINTENANCE CHART

5 7,8,9 18 1

17 3 15

11

16

20

4 13 14
ENGINE ROOM

6 10 12 19
1696MA16

Caution
1. Service intervals are based on the hour meter reading.
2. The number of each item shows the lubrication point on the machine.
3. Stop engine while filling oil, and use no open flames.
4. For other details, refer to the service manual.

6-15
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