Daihatsu 5dk 20 M 33 Diesel Generator Engine Manual

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 HUDONG-ZHONGHUA SHIPBUILDING(GROUP)CO..LTD.

DIESEL GENERATOR ENGINE

DOCUMENT LlST
#-----.-------.------.-------------.-----..-----.------------;

Approval plans Please confirm documents in this list and

return each one of this list & documents with
your signature for approval as soon as
~ossible.
' , Working plans Please receive documents in this list and
return one of this list with your signature.

Finish plans Please receive documents in this list and

return one of this list with your signature.

customer s~gnature

DAIHATSU DIESEL MFG. CO., LTD.

TECHNICAL DEPARTMENT
JAPAN

HULL No. H 1389N1390A DRAWN BY K. TANABE

TYPE 5DK-20
CHECKED BY
LIST No. QE31317020FZ
DATE Aug.10,2005 APPROVED BY M// 8 -
REVISION

ADK20-421 ( -3
?
I 1 (1/3)

--
. ~ . ~
 LlST No.
DOCUMENTS LIST Q ~ 3 1 3 1 7 0 2 0z~

I
FOR

NAME
- PLAN
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 TEST RECORDS O F THE DIESEL ENGINE
AT SI-IOP. TRIAL
. . F4- e)L&Rag$&!i$g's

ORDERED BY :
1 , . 2. , : MESSRS. HMJONG-ZHONCHUA SHIPBUILDING(GROUP)CO.,LTD.
. . , . . .
DEUVER. TO : : .
. ...R'4.g. , . .
h T h p i - : DITTO. SNO, 1 3 9 0 h
ENGINE TYPE :

B M g d : 5DK-20
ENGINE NO. :

RECORDS O F S H O P TRIAL

R U N . N l N G T E S T

E W E
O V E R H A U L INSPECTION
9 - Nov. - 2005

DAIHATSU DIESEL M F G CO.. LTD. CHECKED BY:

MORIYAMA FACTORY. SHIGA
QUALITY CONTROL DEPT. APPROVED BY: yy- &,

JUDGMENT

APPROVED BI:/&ai-amy
 SPECIFICATIONS z3!2€3 L

DIESEL ENGINE ?=-f-?-lL#bt

.... . ......_.............
glnr madoi G; rype
, -. --- - . .- .
@mfl-& ' ,J,Z
~-CYLIPd ~ wonclne,
l
.L ~ ( D I ~ . Y . ~ ~ ~ ~ $ L @ P ~ - . ? / L & I Y ! . 5DK-20 , ..............
,
..........
lhb
.....
Nu. 8
--- %........ DK52021378 , DK620Z1379
....... - . DK520Z1380 _... . . . . . . . . . . .
ted out(~111 R rwolu~ion ZE&WIZiiJ'B&
-. ...... , . .... . .
: " cvllnder.8ure&
- 574 kW
.........
( 780
.,..
) PS,
...... 720-. mic-'
............... . ,

0
w>y-*\ iag.fi% 5 \ 200 rnm . 300 rmn
A. C. GENERATORS mi%%tt",
. .
........ -- . . . . - -..--- - ..
11iuiactu;c.
.. . . . . I . . .
' i!?Qf:Bi .. _ NISHISHIBA ELECTRIC CO.,LTD.
. . , made
............
, CYclcV I 530
t
. --
.. . . . - . . --- - . 662.5
. ' KVA
..
' ..( __i_&__
' )I'!W.
. G.O. . . ,132 . . , ,
itw we, ~ u r &hP.F. I . $ 3 450 V ,. 850 A:,: *,80 % , :;
I ,

, ....... - ,ACCESSORY
..................... ..................................... WE'Bi% '
,,. .,.

. , . , ........ M f i ....................
( .
Type %% Spec. . .IL.#
........... , . .......
,
. ....
urbu-chsrgcr C35206 DO1 110
.
3 gj!!i 1.
..
1 .H .I. -. RH143
.......-
TO3208 1~163608
.
,

Air coolcr --
9 .... D.D.K:
%.................... OH-3QtIZ-1
.........................
,, . .
Governor D ~ s i g nNo 105856-5381. ,
ZEXEL RHDG-MC .......... . . . .
3 iBL% Serial No. 1
59039307 59039306 159039305 1
..
SURVEYOR'
....
s MARK
--- .
3E I%
. . . . . . . . . ,.
...... ... -. ..... --- ...............................
No.i Enp. N o 2 Eng. .,... -, ..,... No.3............
Eng. . 7-

a, ABPQA
,

ABPQA & AUPQA

. J @ N0.DK5207,1300
@ N O . D K ~ ~ O %379

.--- - . . . . . . . _ -.
9-11-05
. . .- -.
9-11-05
..
.
... - .- ...
9-11-05
... . . .
.
. . . . . .
ABS 'IYPE APPROVAL ABS TYPE APPROVAL A85 TYPE APPROVAL
A.C,Generator KO 649296 KO 649296 KO 649296
% N0.61Y904AIB-1 N0.619904AlR-2 N0.619904A1B-3
17-0CT.-05 17-0CT.-05 17-0CT.-05

VALVE ADJUSTMENTS
... .. ..-......
% % .
..
~ ~ ~~
&
OPOII (bcroln
ila ~ t 4 .s .. q. .) . . . . Dnprmn ..,, . . . 30 . . . . ., . . .Top
clsarsncr
.Y7.l.>lbi%;
.. ..
r
Ii~Lrkev d v e Close (sRc: B.U.C) '
Oa 35
%!%ii- F , ,(TR&&I.................. , ...... ,. . . .
Injrclion 18rm~1m
Clcarancc. It9 1% rnm 0.31 W"ZblKn
, .

Lxhaust vdve
%%* . . . i
..........
Bseinnlnn uFPu~uplne(buh~reT,D.C.)
Clrar~ncc VJ 119
,
.
1)errea
mn
. . .
147
. .
0.31
10
,. .
Firine ordcr
j$d<{am I.. .
1-3-5-4-2
.

'
Cluck winc
~ l i & l i a nulcrnnk rola:ioc
l%:l lilill
[Vlcvcd h.w Ule flywh:cU

( EOK'J~J(774W1M1&i5T)
7z7E;

1 'd 1 1 6 b 'ON Kmlw~lfi-~LWh

 -
l.ub. uil
lemperaturt
--
Couling
u'aler
tenlpernturc
-...-.- -

Exhnust gu
telllperaturc
 DAlHATSU DIESEL ENGINE Nu. 2 E s
E m Z M k W ~ & I~YPE ~ ; 5DK-20
R U N N I N G TEST DATA SHEET (1/2) ~ I S X 4& 5 680A,
~ E n s N o . 1pK520Z1374
The kind oilonrl
, ,
Tins af recording

-,--,G ~ n ' e n t o rout.----,

.~
Fuel consbrnpllon
( ~ c c o r d 4 t cwith 150 j

Lub. uil Dresswe

P ~ l a ! l > g ~ r n ~ ~.-
. -,--
. .

.....

M u i n i d n combuctiui~prernre

~S-4~1 .
' l l b b 'ON ! @ ~ l ~ ~ l l ~ - ~ ~ OK6Gkli
l l ~ b05 B l $ 9 0 0 2
. ~

.
.........................
~ ~
.......................
LuL, oil
Iempmtur,

Cooling
wotsr
tenperalurr
-

bhaust gas
temperalure

i '

1 'd l l 6 b 'ON
DAIHATSU DIESEL ENGINE N o , 3 ENG,
n p :~ QJ-20
RUNNlNG TEST DATA SHEET (2/2) E~IOIW,
5 7 4 k W C ~ a o P s j ~
450" 6004 Eas.No. :OK520Zj.3&

Protecthg Device ~ c s ~

Over speed
blov)

................... .......... I I-.. .- . .

 IY
M E TEST SHEET OF AUTOMATIC CONTROL DEVICE
B%#Ia3;ea%s

Q,,,, I Eng. Stop

TEST RECORD
. m J a t * a I*

NlSHlsHlEA ELECTRIC CO., LTO.

No. 1000. HAMADA. ABOSHImKU.HIMEJI-SHI. JAPAN

&@!PI &it#* m=Flz %B 1000 SMI
TEL 0792-71-2353
FAX 0792-71-2416
 INVOICE FOR TEST RECORD
i i t @ & ~ * % + t : % m

Messrs.
ZSXZ DAIHATSU DIESEL MFG. CO. , LTD.

Ship No. Work No.

86' B H-139OA (HUDONG-ZHOUGHUA) ISBE
Subject
a"a 4 Generator

Job No. Record No.

%iEBE 61 9904 @EB%

Date
t+

C e r t i f i c a t e No.
Output & Use
~h%kUH% *
Quantity
ii3 ZMSB%
3 S % % a
530kW
NO. 1 (NO. 2) (NO. 3) DIESEL GENERATOR
 TEST RECORD 3%&@% P-1/3

* M%%E&
'7
Customer & ik DAIHATSU DIESEL MFG. CO.,LTD.
Article % % 65 530 kW SYNCHRONOUS GENERATOR
Test No. %%%% 619904AlB-1,2,3 Ship No. #&% H-1390A (HUDONG-ZHONGHUA
uUse
,
Quantity $ 3 Standard Specification %.% ABS CO. LTD.)
R A T I N G d.%
Type,Form @% NTAKL-VC (Brush-less Excitation System) Phases @ & 3
No. of Poles & 10 P Speed H 720 mid' Frequency 60 Hz
Voltage 8%? 450 V Current % ifi 850 A Power Factor a$ 0.8
Servise ZZ;P$O%% CONT. Class of Insulation & ~ D S BF
Excitation 165V 67A Excitation of A.C.Exciter $&EBB&BB 70 V 8.0 A
Type of Enclosure %BWI,i$ Enclosed Ventilated Machine with Air Filter
Exciter iEb%% 16 kVA Permanent Magnet Gen. 1.4 kVA (IP23)
Evaluation : Acceptable
*Jd:Ei

3. CONVENTIONAL EFFICIENCY %.&%$ (%)

Output ffl h 1 25 1 50 1 75 1 100 1 125
Power Factor 0.8 1 90.9 1 93.9 1 94.4 1 94.3 1 93.8
a$ 1.0 1 91.6 1 95.0 1 95.9 1 96.1 1 96.0 CT Secondary Wdg.
-
ZR% =R*B
5. OVER SPEED TEST %%&ES%
120 % Speed H&%L!% 864 min? 2 min. 9 Good i
3
6. MOMENTARY OVER LOAD .TEST@E%3B%S%
150 % Current %% 450 V P.F.2% 0.6 2 min. 9 Good &

8. MEAN VALUE of AIR GAP Unit --- mm

No. 1 Gen. 2.25 Ex. 1.81 No.2 Gen. 2. 30 Ex. 1.18 No. 3 Gen. 2.22 Ex. 1.84
Tested by %%% P-fiwl, Approved BY
- Date OCT. -15,17- 2005
u
N I S H I S H I B A E L E C T R I C C O . ,LTD
mEE&RXi%Et
 Test No. %%%% 619904AlB-1 2 3

nce Method
E:Embedded Temp. Detect. Method KdE@%& ( ):Reading Value %.3+@

lo. C H A R A C T E R I S T I C T E S T % % 11. T R A N S I E N T
CHARACTERISTICS
AND VOLTAGE
WAVE-FORM.
@RmE%%mzFzEE%
-1 Induction motor direct start

a. Presumptive transient
voltage regulation
(at 80% starting kVA o f
generator capacity)
%W%REPZ@$l
( E %g%@&O 80 %
%% kVAR)
14.x
b. Recovery time f@.%@h?
0 . sec. @
-2 No-load voltage wave-form
%BR%Frn%%
Deviation factor %%Sb'@
2%

(Remarks)
A. V. R. No. 619904ElC-1,2,3
 Criteria T a b l e

530 kW SYNCHRONOUS GENERATOR QB No. 619904AlB

Test Item Criteria
Winding Resistance at 115°C Within +lo% to designed
designed value (PMG. 0.450) value
(GEN.A r m . 0.0084) (GEN. Fi. 2.07)
[Ex. A r m . 0.170) (Ex. Fi. 6.89)
Insulation resistance Arm. not less than lOOMQ jactory standard Good
Fi. not less than 5 0 M Q
Dielectric strength test No-injury
Efficiency (at full-load,PF 0.8) Not less than - %
Set position of Static exciter Refer to item 10,ll
Over speed test No-in jury ABS rule(2003) 1 Good
( 120 % soeed for 2 min.
Over load test No-in jury
:150% current,P.F.4 . 6 for 2 min.
Vibration Not more than 20/1000mm JEM 1274-1997
Air gap Within f15% to designed JEM 1274-1997
(designed value Gen. 2.5 mi) value
(designed value Ex. 2.0 mm)
Temperature rise Not more than insulation ABS rule(2003)
class F rise
1 Good
Load characteristic test

Voltage adjustable range test

Voltage regulation within ABS rule(2003)

Not less than 5 % JEM 1274-1997

I Good

Transient voltage regulation Not more than 15 % JEM 1274-1997

(at 80% starting kVA)
Recovery time Not more than 0.6 s
(-3.0% final steady-state

Construction inspection
voltage)
No-load voltage wave form Not more than 10 %
No difference from
J E M 1274-1997 1
Good
Factory standard Good
aporoved drawing
Daihatsu 5dk 20 M 33 Diesel Generator Engine Manual
Full download: http://manualplace.com/download/daihatsu-5dk-20-m-33-diesel-generator-engine-manual/

...................................................

SPECIFICATIONS
FOR
MARINE DIESEL GENERATOR ENGINE

(530kW A C G x 720rpm 3setslship)

, ...................................................,

HUDONG-ZHONGHUA SHIPBUlLDlNG(GROUP)CO.,LTD

74500DWT BULK CARRIER

DAIHATSU DIESEL MFG.CO.,LTD.

TECHNICAL DEPARTMENT
OSAKA JAPAN

SHIP NO. I H 1389Al H 1390A I DRAWN BY I K. TANABE

ENG.MODEL 5DK -20

CHECKED BY
LIST NO. QE413208lOF.Z

DATE 2. AUG. 2005 APPROVED BY / -

REVISION

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