Welding progression WELDING PROCEDURE SPECIFICATION MAJU BERSAMA (WPS ) Paget ot2 Company Name PT. PRAKARSALANGGENG MAJUBERSAMA WPS No. WPS-19/ MB / GTAW/IV 08 Date : 4-04-2008 Code Reference ASME SEC 1X 2007 Edition, Addenda 2005 ‘Supporting POR No. PQR-19/ MB / GTAW/tIl/08 Revision No. 00 Date: Welding Process GTAW ‘Type: Manual JOINT DESIGN (QW~ 402) Joint Design Groove, Fillet Joint Detail Backing YesiNo ‘As per Manufacturing Drawing! Backing Mat! (Type) Welding Map x | Metal Nonfusing Metal Non Metal Other BASE METAL (QW ~ 403) P No. 8 __ Group No. 1 To PNo. 1 Group No. 1 Or Material Spec & Type To Material Spec & Type : Qualified thickness Range of Base Metal Fillet All size Groove ‘5mm Up To 50 mm Pipe Diameter Range All size Other None FILLER METAL (QW—404) GTAW SPEC No. (SFA) A5O AWS No. (Class) ER 309L 6 8 24832 mm ‘50 mm AlSze ‘Nihon Welding or Equivalent Electrode Flux (Class ) NA. Flux Trade Name NA Consumable Insert NA. Other ‘SOLID POSITION ( QW 405 ) PREHEAT (QW 406) Position of Groove All Position Preheat Temp Min. Ambient Position of Fillet ‘All Position Interpass Temp Max. : _150 °c Fa No OCW(4B) MAJU BERSAMA WELDING PROCEDURE SPECIFICATION (WPS ) Pane 2ot2 POST WELD HEAT TREATMENT (QW - 407) GAS (QW-408) ‘onponton Flaw Rate Temperature Range = cam (%)——(Uminy Time WA Shielding Argon _ 988 5 NA. NIA. Nitrogen 98, ELECTRICAL CHARACTERISTICS (QW 409 ) Mode of metal Transfer for GMAW Electrode wire feed speed range (pm) Current AC or DC be ‘Ampere (Range) ‘See Below ‘Tungsten Electrode Size and Type Polarity SP. Vott (Range) ‘See Below 2.4 mm ~3,2_ mm JEWTH-2 (Thoriated ) NA NA TECHNIQUE (QW-410) String or weave bead Initial and interpass cleaning String & Weave Bead Brushing & Grinding Method of back gauging Grinding Mutiple oF single pass Mattiple Mutiple or single electrode Single Travel speed ‘See Below Peening ‘Noni | WELDING PARAMETER Filer Metal Eleatic Travel Welcing Current] Voltage Speed wore | Seem aus, | | Seow | Rowe | "ae | toe, amp)_|_ (vol) yee | (mmiin) 7 Gtaw | ERs00_| 24 | 100~160| t4~20| ocsP | 60-180 | - 2 | GTAW | ER300_| 32 | 150-220] 15-20| ocsP | 60-180 | - Ayvoved by, Prepared by Reviewed by ‘Approved by Rela Aud v dele, = Lor bo Vn ealaled | Teche lot ig uhm gBo99 Farm No TOWSON(4B) MAJU BERSAMA PROCEDURE ae ea RECORD Page 1 of 3 Company Name PT. PRAKARSALANGGENG MAJUBERSAMA, POR No. POR 19MB/GTAWAIVO8 ‘Supporting WPS No. : WPS 19/MB/GTAW/IV08 i Welding Process GTAW JOINT DESIGN (QW 402) - . { BASE METAL (QW- 403) P No. 8 ___ Group No. 1___ To PNo. 1 Group No, 1 or Material Spec & Type ‘SA 240 TYPE 304 TO To Material Spec & Type 36 ‘Thickness of Material 25 mm & 25 mm Diameter of Material NA _ Other Heat No : SC01272 & U1213404 FILLER METAL (QW- 404) GTAW ‘SPEC No. (SFA) ASS ‘AWS No. (Class) ER 309L F No. 6 A No, 8 — Size of filer metal 248 32 Electrode Trade Name ‘Nihon Welding Electrode Flux (Class) NA Flux Trade Name NA. Consumable Insert NA. Other ‘SOLID Weld Metal Thickness 25 mm Form No: GUGCHYPSPLNGIR.00(“B) MAJU BERSAMA PROCEDURE QUALIFICATION RECORD (POR ) POR No: PORTaMMBGTAW—OS Page 20t3 POSITION ( QW —405 ) PREHEAT ( QW 406) Position of Groove 36 Preheat Temp Min. Welding progression > _ UPHILL Interpass Temp Max (Up Hil, Down Hi) Other Other 2 _NONE POST WELD HEAT TREATMENT ( QW — 407) GAS (QW-408) Tanemiatane NONE Gas Time NA Shielding _:Argon Trailing N/A ELECTRICAL CHARACTERISTICS (QW -409) Backing ye ta0080 Current AC or DC De Poiarity > _SP ‘Ampere (Range) SEE BELLOW Vott (Range) SEE BELLOW ‘Tungsten Electrode Type EWTH2 (Thoriated) ‘Tungsten Electrode Size A Electrode wire feed speed range (Ipm) NA Other) NONE: TECHNIQUE (QW- 410) Sting or weave bead WEAVE BEAD Initial and interpass cleaning BRUSHING Method of back gauging NONE Muttple or single pass (MULTIPLE Muttiple or single electrode SINGLE Travel speed ‘SEE BELLOW Peening NA Other NONE, WELDING PARAMETER Layer Fier Weit_—[- Bate = Ne Process | aws | pia | Su] Votage | Potanty | Speed | Remark (Class) | (oom) | gry) |__ Wold Type | (mmiMin) 1 Graw__[eRsoo | 24 | 122 128 DosP | 49.02 2 GTaw | ER30a_| 32 | 172 148) ‘DcsP_| 105.04 3 GTAW | ER30aL_ | 32 | 172 148 ‘DosP_|~ 102.04 4 craw _[eRsoo._| 32 | 172 146) DesP | 105.05 5 craw [eRsoo_ | 32 | 172 146) besP_| 98.45 6 craw | eRsoa_| 32 | 172 146 ‘ocsP_|~ 99.20 7 GTaw__|ERs00_| 3.2 | 172 146 ‘DcsP_| 102.565 8 GTaw | eR30a_| 32 | 172 146 DesP_| 100.85 8 GTAW | ER300 | 32 | 172 146 DesP_| 98.05 10 craw [eRsoa | 32 | 172 146 DcsP_| 95.75 1 craw _[ersoo | 32 | 160 13.4 posP_| 91.06 Prepared by Reviewed by ai a ‘Approved by Uwe Deneee Abd aha NE ee tt Dip. thm yo .CB MAJU BERSAMA PROCEDURE QUALIFICATION RECORD POR No: PORIGAMEIGTAWIOS (PQR ) RESULT OF TENSILE TEST (QW 150) Utimmate ; Width | Thickness ‘Area Specimen | ihn) om (um Total Load (en) 1 20.08 26.00 502.00 2150 2 20.54 25.00 513.50 2125 ‘Comments: T Acceptable RESULT OF BEND TEST (QW 170) TYPE AND FIGURE NO. RESULT RBI ‘AGC ('No open defect ) RE ‘AGC (‘No open defect ) FBI ‘AGC ( No open defect ) FB2, ‘ACC ('No open defect ) OTHER TEST TYPE OF TEST NA DEPOSIT ANALYSIS NA OTHER NONE WELDER’S NAME Hendra Gunawan STAMP No. W246 CLOCK No. TEST CONDUCTED BY BPPT LABORATORY TEST No. 208.6504 WE CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THE TEST WELDS WERE PREPARED, WELDED AND TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF SECTION IX OF THE ASME CODE, Prepared by Reviewed by ‘Approved by Apa? oe Ur Je me St abc no Nig the fra - ‘Detail of record of tats are Tusiratve only and may be modified to conform To ype and number of esis required by the code Fo Ne: OCCHPSPMR DToT nt Dread, a 7 _A+INAOWHOHIN = 1, ‘Seuzy om ? camemeenene| | Spon Somerrdmog uy ave sys 3s) [Te WA pu yoa09 $1 vodar stip peep AM 2H 2 NOLLVYOdUOD > T ONIGTAIM TYREE SANT ~ 1 - _ ‘ ar fl irae eae a 95 S6E TW PRA TV i soa ROIS t De Gam ) dupy * FSYO%T OF Sara Pada | 21 [dormBseg | yang ofmusy cans PRIA, Teen Pomodag ym pede] PW Parsodag jo 321, opemay, T 3 | é 3 I i suommorpoads e GR j Bay A | 4900 | Meebo | over [ore | srez | ieeo | vo | act | sew | moe AA z _ L NO { = A iN on 1D Ss d m™ [is 2 oe é * LL s CATROLISOAHOD TOWED : z ET TEN ‘BIETTSO /) TORTI ESV SAY 1 ‘error | wrx y ‘"16et-N (TEMNOHIN mune — mrss] Jo aq ON aeRO IID Pur voneoytcods siqranddy | ON I] | (cam) norsuoung FaTEN Fnpolg SWX/IOUSTS ON Od GUAMNGCHIN : FLVOUIINGO IsdL NOLLadSNI i 13339) ashy || ee LR _mrmemtsasoeamsy ee | 4 f rourmsnes SNITIAM VRS aN | OOTIANT | YOGA CORWIERVA 1d MISVIIUDE HUTS RANGHEM avoid Isa NOLaASNI_ (ersay 9 opayeran of 3g. 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HO TFACTORY Ta: 2-42329129 SEOUL OFMCE iTalt2-2a0e7H18 HOT-ROLLED STAINLESS STEEL PLATE EN 10204 3.18 Suboiormoe sTe:traransoe Eater Twos cama REN] PRAKARSALANGGENG (60105007 20060808-2086-4-075 1/4 [cosemer Rena (CREDIT NUMBER Furtase Owen PT PRAKARASALANGGENG MAJUSERSAMA lorarr21/eceaios ‘ASME SEG SARAO/B0 300 ‘330400 for ‘ASTM A240/480 304 20400 Nos at Teamnat Satan Arnaiod onan TPT Mane aT 1130 tv waTeRcoouns | ooo nterprandar Corosion Tesi —_[earrenspeesy] Fem] e Te z Prete Te] wasn ers) § _ ream No} uncle No. | % | Heath Plate No. Com) noslfees| ty. |ils) ¢feeoed lun a a i [RS] see | ana [3 | ae Corry ‘seni |paraara an 2a] vezi) cove] + | 220 7 7 8 ccozouxe seorare |porssrae02 2] ao] cose! + | 2200 1 3 1 3 1 8 1 Seto]? at] an To 2 7408 mic cambodian oJ e)3) [tenste Testinmt= Pa] [reo Chemical compostion (% Practc ] [osseapegtiser al re si [we Te Ts Tow [wo] [cole] 1] ne st] ‘Wien [hes 275] 200 [aes | 303] s005] v0.80] [are alel oe} co {iT 1800) 000 Ml [20s se aa) sor) cael omer) aaa) a2q) ecalonm|era] or9 [ele] 250%] 207] saoaers| Taal 5 aa} 107] 002s] com] 1033) 123] oceloaae| ara] ass tele] zxe4] 2087] saoalsrs| rea A 1 8 8 1 5 ‘dation S30 “~ MAJUBERSAMA PT * NUMBER AND DATE OF COMMERCIAL INVOICE : DKC-0603-0601 ANO MAR. 08, 2006 Surveyor orinepedioriois TT BNBSH WUEA NEN 91X(8E2312)2 woe ges VeLC. Posten JT: Top M:Made 8: Botem amas: Lacie Anais Ps PrOaOR Aae LtengtudnalC: Crosawise ASTUENZAGS Text Recagular : ASOnm 8:70mm C:tcomm O:566i4 | t:SiapStuctre 2: Dual Sect Manage SORC CaS Rowed: E50nm_F:7Onm G5.5%4 S:Dtc Stucwre —~ 4: Inlaid Fre Roots Sener Manaset ot Be [nescence see] 5: nidendile Diche _6: Eng Gran Ping ; 1:1030mm_2:7.5X10mm 35.0K10mm 4:2.5X10mm ak Sik (29803900 20390 9na 30203900 42:003%08)| G:G00D ~ Ni NOT GOOD. Ww las We commit ourseives to thé highest F213-01(A4) Rev.5(2005.12.18)BRO B68 31 AB 04 0-523 aM OB Ove sonr0 255 =r SUL MEM Toes ‘SesciN Ss anu AsW arse ISEL ay sr aa3 Se TES Ti ‘r2uopay -eXegesns * ‘TsalS lwtd wave ta ™~ teesrzarzeKAWASAN PUSPIPTEK Gd. 220 CISAUK - TANGERANG 15314 Telp. (021) 7560565 / 7560930, Fax. (021) 7560903, BADAN PENGKAJIAN DAN PENERAPAN TEKNOLOGI Ew -BALAT BESAR TEKNOLOGI KEKUATAN STRUKTUR KAN LAPORAN REPORT HASIL UJI TARIK & LENGKUNG STATIS SPESIMEN WPS, PT MAJU BERSAMA JLIRAYA GAJAH TUNGGAL No.9 TANGERANG Nomor : 2008. C. 594 Tanggal : 4 April 2008, Tenaga! | Diprise cen Tanga! | Dsetupagen anggat Date | Che date | Aspron Date £48 out, [S| cena Gueng Aa F Penyelia yrTeknis «| upltas sea pogauaan doen i sau sbaion i pucay, nav cng in eae sit - a Dotson nd wan ha cma sept b spec prea pees rte tog -BePBPPT snare TANOLOGE ERUATA STRURTUR LAPORAN UJI LENGKUNG STATIS BEND TEST REPORT Halaman Page Fi Pemakai Jasa: PT MAJU BERSAMA Qbiek_: . Customer JLRAYA GAJAH TUNGGAL No.9 Object // \ TANGERANG if No. Kontrak 594/PL/S96/IV/2008 Material: Baja \ Contract Nr Material No Laporan Standar_; ASME SECT. 1x 2004 Report Nr Standard Tanggal 4 April 2008 Mesin Uji: UPM 200 Date Test Machine ‘Tanagal penerimaan spesimen 4 April 2008 Date of specimen receiving Dimensi (nm ] Jarek ] Diameter] Gaya] Sadat No| Lebar] Tebal|Tumpuan} Penekan | Maksimum] Lengkung | Penampilan | Kode | Keterangan CCC A 1 [25i1[44.36[ 72 | 36 | 185 180 | TidakRetak| S81 | As6+A%6 2 [2ast{io2i[ 72 | 36 | 140 180__| Tidak Retak[ S82 | A36+A36 3 [24e5| i093 72 [ 36 | 162 180__|TidakRetak| S83 | A26+A36 4 [2511[4125| 72 | 36 | 17.0 180 | TidakRetak| S84 | A96+A36 1 |[2ae5fire1[ 72 | 36 | 250 780__|TidakRetak] S81 | A36+308 2 [25aa[aisol 72 | 36 | 216 180 | Tidak Retak] S82 | A%6+306 3 [2a2ifr2a3[ 72 | 36 | 248 780__|TidakRetak| se3 | A36+ 304 4 [eaee[ri25[ 72 | 36 | 205 180 |TidakRetak| S84 | A36+304 - Hasil uji hanya representatif batang uji yang diuji di luar batang uji bukan tangung jawab Lab. Uji Mekanik Balai Besar Teknologi Kekuatan Struktur ( B2TKS - BPPT ). Dejokon deh Diente sah S27 Prsreed br Checked byBPPT LAPORAN UJI TARIK STATIS TENSION TEST REPORT PemakaiJasa: PT MAJU BERSAMA Customer JLIRAYA GAJAH TUNGGAL No.9 TANGERANG No.Kontrak : S94/PLIS86/IV/2008 Contract Nr No Laporan Report Nr Tanggal__: 4 April2008 Mesin Vil: UPM 1000 Date Test Machine Tanggal penerimaan spesimen_: 4 April 2008, Date of specimen receiving Dimensi(mm)| Ao ] Fe | Fm] o, ou € No ¥ Lebar [Teball (mm? |__| any lover’ cat ovimm| cm | “03° | Keterangan 1 [20.08 [25.00] 502.00] = [215.0] - [437] 4283] - [A36+A36| Pulus Base Metal 20.54 [25.00[ 513.50 - | 2125[ - [422] 4138] - [A36+A36| _Putus Base Metal 1 | 20.35 [26.00[508.75[ = [2200 | - [447 [4324 | |A6 +304) Putus Base Metal 2 [19.80 [24.88[ 40262] - [2100], - [43.5 [4263 | - |A36 +304] Putus Base Metal Keterangan : Ao=Luas penampang Fm = Beban tarik y= Kuat luluh Beban lulun © =Elongasi = Kuat tarik - Hasil uji hanya representatif batang uji yang diuji, di luar batang ui bukan tangung jawab Lab. Uji Mekanik Balai Besar Teknologi Kekuatan Struktur ( B2TKS ) BPPT Diner eh ws Prepwed by Ft 8 hosted by 4MLA BES TOLOGT BATA STROKTIR tee few TeAbs Bas TP AR prasnnfan 2 Gumy perks le | ‘Checked byHalaman Dar & PL Page r MAC RESA TLOGtKEMATAR STRUT 4 r A &] w TPA 86 -S04) Pras krYy_ Lm Daaaian coh =e Prepared by Sf Lah — \ Z