Electrical Amplifier Modules For Controlling Proportional Pressure Control Valves Without Electrical Position Feedback

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Electrical amplifier modules for RE 29764/07.

05 1/8
Replaces: 02.03
controlling proportional pressure
control valves without electrical
position feedback
Types VT 11032 and VT 11165

Series 1X

F90025_d

Table of contents Features


Contents Page VT 11032 and VT 11165 amplifier modules are used for control-
Features 1 ling proportional pressure reducing valves without electrical posi-
tion feedback (for two valves of type DRE 4 K each).
Ordering code 2
Features:
Function 2
– Differential input ±10 V
Block circuit diagram / pin assignment VT 11032 and VT 11165 3
– Two enable inputs
Technical Data 4
– Adjustable step function generator
Output and control characteristic curves 5
– Adjustable ramp generator
Characteristics of indicator elements and status outputs 6
(up and down ramp can be adjusted separately)
Terminal assignment 7
– Two clocked output stages
Engineering / maintenance notes / supplementary information 7
– Voltage-controlled command value attenuator
Unit dimensions 8
– Voltage-controlled ramp time adjustment
– Short-term short-circuit-proof
– LED-lamps:
• “power” – internal supply voltage (green)
• “A” and “B” – enable indicator A or B (yellow)
• “H2” – multi-function indicator (orange)

Information about available spare parts:


www.boschrexroth.com/spc
2/8 Bosch Rexroth AG Hydraulics VT 11032 and VT 11165 RE 29764/07.05

Ordering code

VT 11 _ _ _ 1X *

Amplifier module for valve type DRE 4 K: Further details in clear text
Amplifier with control characteristic curve 1 (see page 4) = 032 1X = Series 11 bis 19
Amplifier with control characteristic curve 2 (see page 4) = 165 (11 to 19: unchanged technical data and
pin assignment)

Function
The amplifier modules are to be snapped onto top hat rail that The two amplifier types differ from each other in the effect of
are usually installed in control cabinets. The electrical connec- the command value attenuator. With type VT 11032 the attenu-
tion is made via a terminal strip. ation of the preselected command value increases with a rising
The amplifier modules include the electronics for controlling input voltage Ui2. With type VT 11165 the attenuation of the
two proportional solenoids. Depending on the command value preselected command value falls with an increasing input volta-
polarity, solenoid A or B is controlled. When valve “A” is cont- ge Ui2 (see control characteristic curve of the command value
rolled, LED “A” lights up and the status output for valve “A” is attenuator, page 4).
activated; when valve “B” is controlled, LED “B” lights up and The ramp time can be influenced by the intensity of the ramp
the status output for valve “B” is activated. time control voltage Ui3 (see control characteristic curve of the
The solenoid current is measured and compared with the com- ramp time, page 4).
mand value provided externally. Any differences between the The following settings can be made for each solenoid separa-
actual and the command value, caused e.g. by changes in the tely from outside using a trimming potentiometer:
solenoid temperature or supply voltage, are corrected. – Maximum current
Output stage “A” or output stage “B” can be enabled or disab- – Jump height of the output current at a command
led via enable input “A” (UEA) or “B” (UEB). value of 10 %
– Nominal time for up and down ramp up to approx. 8 s
Operating voltage 1
+ UB
(solenoid)
2
0V 1
RE 29764/07.05

& 18 Status output


3 A valve A
Enable A + UFA

6 A
Differential input (comm. value): 2 10
4 R13 R14 R3 R4 U
Reference potential U 11
5
I
0 to +10 V → B Ue1 U 4 5
0 to –10 V → A 2
VT 11032 and VT 11165

U & 17 Status output


6 B valve B
Command value attenuation Ue2 U
3
14 7 B
Ramp time setting Ue3 12
15
U
GND 13
R11 R12 R1 R2 I

8
Enable B + UFB
16 Ramp comparator
1 output

8
Block circuit diagram / pin assignment VT 11032 and VT 11165

Operating voltage 7 + UM
+ UB2 DC 9 9
(amplifier module) + M0 Fault output
– UM
DC
H2
power

1 Trigger 6 Output stage A


2 Differential amplifier 7 Output stage B
Hydraulics Bosch Rexroth AG

3 Ramp time function generator 8 Power supply unit


4 Ramp generator 9 Switching stage fault signal
5 Step function generator
3/8
4/8 Bosch Rexroth AG Hydraulics VT 11032 and VT 11165 RE 29764/07.05

Technical Data (for applications outside these parameters, please consult us!)

Operating voltage: U0; U02 +24 VDC +40 % –5 %


Operating range:
– Upper limit value u0(t)max +35 V
– Lower limit value u0(t)min +22 V
Max. current consumption Imax < 1.1 A ±10 %
Inputs:
– Command value input Ui1 ±10 V
– Control input for command value attenuator Ui2 ±10 V (reference potential is GND)
– Control input for ramp time Ui3 ±10 V (reference potential is GND)
– Enable A or Enable B
• active UEA; UEB 18 V < UEA(B) < 40 V
• inactive UEA; UEB < 12 V
Ramp time (adjustment range) tnom 30 ms to ca. 8 s (±20 %)
Outputs:
– Output stage
• jump height (adjustable) IA 10%; IB 10% 0 to 500 mA (default setting 330 mA)
• max. solenoid current (adjustable) IA max; IB max I10% +100 mA to 1.2 A (default setting 1 A)
• clock-pulse frequency of output stages f 250 Hz ±20 %
Status outputs:
– Status output valve „A“ or valve „B“
• active (LED „A“ or „B“ alight) USA; USB approx. UB2
• inactive (LED „A“ or „B“ out) USA; USB < 1 V
Max. load carrying capacity Imax 50 mA ±5 %
– Ramp comparator
• active (Ramp up/down) UR approx. ±5 V
• inactive UR 0 V
Max. load carrying capacity Imax 5 mA ±5 %
– Fault output
• active (LED „H2“ alight) US ca. UB2
• inactive (LED „H2“ out) US < 1 V
Max. load carrying capacity Imax 50 mA ±5 %
Type of connection 18-pin terminal strip
Dimensions (B x H x T) 65 x 79 x 85.5 mm
Permissible operating temperature range υ –25 to +70 °C 1)
Storage temperature range υ –25 to +85 °C
Weight m 0.25 kg

Note! In the case of ambient temperatures >


50 °C, maintain a distance of at least
2 cm between adjacent modules.
RE 29764/07.05 VT 11032 and VT 11165 Hydraulics Bosch Rexroth AG 5/8

Output and control characteristic curves


Output characteristic curve (for VT 11032 and VT 11165)
Minimum command
1000
(100%) value attenuation
Solenoid of valve A
Output current Isolenoid in mA
Solenoid of valve B
Effect of the command
value attenuator

(control voltage Ui2)


430 ± 50 Maximum command
330 ± 20 value attenuation

– 10 –5 ~–1 ~+1 +5 + 10

Command value voltage Ui1 in V

Characteristic curve of the command value attenuator

Minimum command
100
Output current ISolenoid in mA

value attenuation
1 2

1 = Characteristic curve for VT 11032


2 = Characteristic curve for VT 11165

Maximum command
value attenuation

0
–2 0 +5 + 10
Control voltage Ui2 in V

Control characteristic curve of the ramp time (for VT 11032 and VT 11165)

~ 200
Ramp time tnom in %

~ 100

– 10 –5 0 +5 + 10

Control voltage Ui3 in V

Note!
The control voltage of the ramp time (Ui3) is effectiv for all ramp times. The command value attenuator has an influence on the
command value of both. The diagrams only show a general trend of the effect of the individual control voltages, since their effect
also depends on the setting of command value potentiometers R1 to R4 and ramp time poteniometers R 11 R 14.
6/8 Bosch Rexroth AG Hydraulics VT 11032 and VT 11165 RE 29764/07.05

Characteristics of indicator elements and status outputs

Enable missing Asymmetry of internal Short-circuit in


Error →
(UEA or UEB < 12 V) supply voltage solenoid cables

Status of multifunction
→ alight flashes
indicator „H2“
changes between
Status of fault
→ active active / inactive
output
synchronous with H2-indicator

If none on these 3 errors occurs, the fault output remains inactive and the multi-function indicator does not light up.

Status of enable and → UEA ≥ 18 V and UEA ≤ 12 V or UEB ≥ 18 V and UEB ≤ 12 V or


command value inputs → UComm ≤ –0.8 V UComm ≥ –0.8 V UComm ≥ +0.8 V UComm ≤ 0.8 V

Status of LED „A“ → alight not alight not alight not alight

Status of status output


→ active inactive inactive inactive
of valve A

Status of LED „B“ → not alight not alight alight not alight

Status of status output


→ inactive inactive active inavtive
of valve B

Starting point Status of rampe comparator output (UR)


At a positive command value step-change the up ramp
→ ca. +5 V
has not yet reached +UComm
At a negative command value step-change the down ramp
→ ca. –5V
has not yet reached –UComm
At a constant command value and
→ 0 V ±100 mV
ramp time elapsed
RE 29764/07.05 VT 11032 and VT 11165 Hydraulics Bosch Rexroth AG 7/8

Terminal assignment

+U0 1 10
Operating voltage Solenoid
(solenoids) of valve A
0V 2 11

Enable A +UEA 3 12
Solenoid
of valve B
Reference
Differential input: 4 13
potential
0 to +10 V → B
0 to –10 V → A Ui1 5 14 Ui3
Ramp time
adjustment
Command value attenuation Ui2 6 15 GND

Operating voltage Ramp comparator


+U02 7 16 UR
(amplifier module) output
Status output
Enable B +UEB 8 17 USB of vlave B
Status output
Fault output UF 9 18 USA of vlave A

Connecting cables (recommendation):


– Solenoid connections
→ 2 or 4-wire cable, single shield, cross-
section max. 1.5 mm2

– Signals Ui1, Ui2, Ui3


→ Multi-wire cable, single shield

Engineering / maintenance notes / supplementary information


– The amplifier may only be wired when disconnected from the power supply!
– Do not lay cables near power cables!
– Do not use free-wheeling diodes in solenoid cables!
– The distance to aerial lines, radio sources and radar equipment must be at least 1 m!
– In the case of a strongly fluctuating operating voltage, it may become necessary to use an external
smoothing capacitor with a capacitance of 2200 µF!
Recommendation: Capacitor module type VT 11073 (see RE 29750); sufficient for up to 3 amplifier modules
Note! • When the differential input is used (command value as voltage signal)
both inputs must always be activated or deactivated simultaneously!
• When installing these amplifier modules, ensure a minimum distance of 2 cm to both sides,
if the ambient temperature can exceed 50 °C!
Note! Electrical signals (e.g. status signal) brought out via control electronics must nut be used
for switching safety-relevant machine functions!
(See also European standard “Safety requirements for fluid power systems and
components - hydraulics”, prEN 982.)
8/8 Bosch Rexroth AG Hydraulics VT 11032 and VT 11165 RE 29764/07.05

Unit dimensions (dimensions in mm)


Top hat rail TH 35-7.5
to EN 60715

10 11 12 13 14 15 16 17 18

R3 R13
power
R4 R14
79

H2
R1 R12
B
R2 R11
A
1 2 3 4 5 6 7 8 9

85,5 65

H2: Multi-function indicator


A, B: Indicator of the controlled valve
R1: IA max
R2: IA 10%
R3: IB max
R4: IB 10 %
R11: Up ramp of solenoid of valve A
R12: Down ramp of solenoid of valve A
R13: Up ramp of solenoid of valve B
R14: Down ramp of solenoid of valve B

Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
Telefax +49 (0) 93 52 / 18-23 58 tion can be derived from our information. The information given does not
documentation@boschrexroth.de release the user from the obligation of own judgment and verification. It
www.boschrexroth.de must be remembered that our products are subject to a natural process of
wear and aging.

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