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Algal Research 56 (2021) 102321

Contents lists available at ScienceDirect

Algal Research
journal homepage: www.elsevier.com/locate/algal

Effect of filler and sonication time on the performance of brown alga


(Sargassum plagiophyllum) filled cassava starch biocomposites
Supichchayapak Jantasrirad a, Jaruwan Mayakun b, c, Apon Numnuam a, d, Kaewta Kaewtatip a, d, *
a
Division of Physical Science, Faculty of Science, Prince of Songkla University, Hat Yai, Songkhla, 90112, Thailand
b
Division of Biological Science, Faculty of Science, Prince of Songkla University, Hat Yai, Songkhla, 90112, Thailand
c
Molecular Evolution and Computational Biology Research Unit, Faculty of Science, Prince of Songkla University, Hat Yai, Songkhla, 90112, Thailand
d
Center of Excellence for Trace Analysis and Biosensor, Prince of Songkla University, Hat Yai, Songkhla, 90112, Thailand

A R T I C L E I N F O A B S T R A C T

Keywords: A biocomposite was prepared from a mixture of pre-gelatinized cassava starch and a brown alga (Sargassum
Cassava starch plagiophyllum) as a potential alternative material to synthetic plastic. The brown alga was ground using a
Biocomposites planetary ball mill and its morphology was characterized and particle size determined. Mixtures of starch and
Sonication
milled brown algae were sonicated to improve dispersion of the algae in the starch matrix. Biocomposites of
Sargassum
starch and milled brown algae were prepared using compression molding. The effects of milled brown algae
content and sonication time on the properties of the obtained starch-based biocomposites were investigated. The
biocomposite with the highest tensile strength (2.22 MPa) and the lowest weight loss after accelerated weath­
ering for 24 h (20.65%) was from a mixture of starch and 10 wt% milled brown algae sonicated for 120 s. These
results were consistent with the good dispersion and adhesion of the milled brown algae in the starch matrix as
revealed by scanning electron microscopy (SEM) images. Stress transfer in this biocomposite was more effective
and photo-degradation and hydrolytic degradation were inhibited. Thermogravimetric analysis (TGA) results
showed that the addition of 10 wt% of milled brown algae and sonication for 120 s also improved the thermal
stability of the obtained biocomposite.

1. Introduction of special equipment and techniques. Some of the more interesting fillers
are lignocellulosic materials derived from plant sources. Flax, cotton and
Synthetic plastic waste causes worldwide environmental problems sisal fibers, bagasse, rice and coffee husk are widely available with good
since it is resistant to chemicals, weather and biodegradation. It will biodegradability properties, inexpensive, non-toxic and of low density
continue to accumulate in the environment if it is not suitably managed [8–12]. Moreover, starch and lignocellulosic materials are poly­
and controlled [1–3]. One approach to the management of synthetic saccharides with similar chemical structures that can have highly
plastic waste for sustainable development is the replacement of syn­ effective performances resulting from good interactions between the
thetic plastics with bioplastics. Starch can be a perfect candidate ma­ filler and the starch matrix.
terial in the development of bioplastics. It offers several advantages. It is The lignocellulosic materials above are all obtained from plants
inexpensive, abundant, renewable and biodegradable [3–5]. Moreover, grown in soil. Lignocellulosic materials can also be obtained from a
standard techniques used for producing petrochemical-based plastics, marine biomass such as Sargassum. It is one of the largest of the brown
such as extrusion, injection and compression molding, can also be used algae commonly found in intertidal and subtidal zones and is widely
to process starch-based bioplastics. However, some properties of starch- distributed in temperate and tropical regions [13–15]. Brown algae
based bioplastics must be improved to position them as competitors to commonly produce a variety of polysaccharides such as sulfated poly­
synthetic plastics. In particular, starch exhibits poor mechanical and saccharides and fucoidans. These materials have been widely commer­
thermal properties [6,7]. The fabrication of starch-based composites cialized as metabolites in cosmetics, medicines, foodstuffs and industry
using filler materials is an effective modification of starch-based bio­ [16–19]. In Thailand, Sargassum is one of the most dominant and
plastics that improves some properties at low cost and without the need abundant species growing on wave exposed rocky shores and is widely

* Corresponding author at: Division of Physical Science, Faculty of Science, Prince of Songkla University, Hat Yai, Songkhla, 90112, Thailand.
E-mail address: kaewta.k@psu.ac.th (K. Kaewtatip).

https://doi.org/10.1016/j.algal.2021.102321
Received 21 December 2020; Received in revised form 6 April 2021; Accepted 17 April 2021
Available online 4 May 2021
2211-9264/© 2021 Elsevier B.V. All rights reserved.
S. Jantasrirad et al. Algal Research 56 (2021) 102321

Fig. 1. The processing procedure of milled brown algae powder (BA and MBA were denoted brown alga powder before milling and after milling, respectively).

distributed along the coastal areas of the Thai Peninsula. Seventeen


Table 1
Sargassum species have been reported in Thai waters. Sargassum plagio­
Details of composite constituents.
phyllum C. Agardh from the Andaman Coast was chosen for the present
study because it has a high density. It is an abundant raw material that Samples MBA (wt%) Sonication time (seconds)
can produce chemical compounds such as sulfated fucoidans, poly­ 0%MBA 0 0
phenols, antioxidant compounds, and other polysaccharides useful in 10%MBA 10 0
pharmaceutical, medical, and other commercial applications [20,21]. 20%MBA 20 0
10%MBA/60S 10 60
Moreover, the bioactive compounds present in brown seaweeds have 10%MBA/90S 10 90
been reported to possess strong antibacterial, anti-viral and anti-cancer 10%MBA/120S 10 120
properties [21]. A few studies have focused on the use of marine biomass
MBA and S denoted milled brown algae powder and sonication time,
(e.g., Eucheuma cottonii, Nanochloropsis gaditana, Spirulina, Scendescmus,
respectively.
Heterochlorella luteoviridis BE002 and Dunaliella tertiolecta BE003) as a
filler for starch-based biocomposites [22–24]. They reported that marine
scanning electron microscopy (SEM), thermogravimetric analysis (TGA)
biomass was capable of increasing the mechanical and barrier properties
and accelerated weathering.
of starch-based biocomposites that did not release toxic components
after degradation. However, to the best of our knowledge, there are no
2. Materials and methods
reports on the use of Sargassum as a filler in a starch-based biocomposite.
Sargassum crude extract has potential to be used as a biopolymer
2.1. Materials
nanocomposite films because this algae is rich in carbohydrates such as
cellulose and alginate in its cell walls, which can improve the mechan­
Pre-gelatinized cassava starch (PD 10370) was kindly supplied by
ical, thermal, and biodegradation properties of biopolymer film. It has
Siam Modified Starch Co., Ltd. (Pathum Thani, Thailand). The starch
been reported that the tensile strength of biocomposites was increased
was dried at 105 ◦ C for 24 h in an oven and kept in a desiccator prior to
14.10% and 56.30% when 5% and 25% cellulose nanocrystals were
use. Glycerol was from Ajax Finechem (Auckland, New Zealand).
added, respectively [25]. Thus, Sargassum can be a good candidate as a
S. plagiophyllum was collected from Lanta Island, Krabi Province,
filler for biodegradable biopolymer films. Therefore, this work aims to
Andaman Sea, Thailand. It was washed with tap water to remove any
improve the properties of a starch-based biocomposite by using
impurities, dried in a hot air oven at 70 ◦ C for 24 and cut using a Pol­
S. plagiophyllum as a filler.
ymix, PX-MFC 90 D (Switzerland). The prepared S. plagiophyllum was
Ball milling and high-intensity ultrasonication are well-known
denoted BA (brown algae powder). Ten grams of BA were placed in the
methods of reducing filler particle size and breaking down filler ag­
grinding jar of a planetary ball mill (Model No. PM 100, Retsch Co.,
glomerations to obtain a better dispersion of filler in a polymer matrix.
Germany) with 10 grinding balls. The mill was operated for 1 h at 400
The more compact and homogeneous structures produced improved
rpm. The milled BA was denoted MBA, dried in a hot air oven and kept in
water resistance and mechanical, thermal and barrier properties of
a desiccator until application. The processing procedure of BA and MBA
composites, and the techniques used were environmentally friendly and
is shown in Fig. 1.
economical since toxic and expensive chemical regents were not needed
[26–28]. The particle size of lignocellulosic materials has also been
reduced by novel approaches that involved high-intensity ultra­ 2.2. Preparation of the sonicated milled brown algae powder (MBA)
sonication combined with chemical pretreatments [29] and ball milling
combined with chemical treatment [30]. However, there are few reports MBA (10 wt% of starch) and glycerol (45 wt% of starch) were mixed
of ball milling combined with high-intensity ultrasonication to reduce in a glass beaker. A probe sonicator (VCX-130, Vibra-cells Ultrasonic
the size and improve the dispersion of lignocellulosic materials in a Processor, USA) was immersed in the center of the glass beaker at a
polymer matrix. The combination of ball milling and high-intensity depth of 1 cm. The ultrasonic amplitudes were set at 100% (actual power
ultrasonication is interesting since it constitutes a widely applicable was 35 W) for 60, 90 and 120 s and operated at 130 W at 20 KHz.
method that is completely non-toxic [31].
The focus of this work is the reduction of the particle size of 2.3. Preparation of composites
S. plagiophyllum and the improvement of its dispersion in the starch
matrix using ball milling combined with high-intensity ultrasonication. Pre-gelatinized cassava starch, glycerol (45 wt% of starch) and either
Firstly, the particle size of S. plagiophyllum was reduced using planetary MBA (0, 10 and 20 wt% of starch) or sonicated MBA (10 wt% of starch)
ball milling at 400 rpm for 1 h. The effects of ball milling on the were pre-mixed in polyethylene bags. Each mixture was then further
morphology and median particle size (d50) of S. plagiophyllum were mixed in a two-roll mill at room temperature for 2 min. Sample sheets
investigated. After that, the effects of S. plagiophyllum content (0, 10 and (13 cm × 13 cm × 1.5 mm) were produced by compression molding (KT-
20 wt%) and sonication time (60, 90 and 120 s) were determined on the 7014, Kao Tieh Ltd., Taiwan). The mold was preheated at 150 ◦ C for 5
properties of the prepared starch-based biocomposite. The experimental min. Compression at 150 ◦ C took place in 3 steps: first at 0.70 mPa for 3
approaches used in the characterization of the biocomposite included min, then at 1.70 mPa for 3 min, and lastly at 2.40 mPa for 5 min before
mechanical testing, Fourier transform infrared spectroscopy (FT-IR), cooling at 150 ◦ C for 5 min. The details of composite constituents are
presented in Table 1.

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S. Jantasrirad et al. Algal Research 56 (2021) 102321

Fig. 2. Appearance, median particle size (d50) (average ± standard errors, n = 3) and SEM micrographs of BA (a) and MBA (b) (BA and MBA denoted brown algae
powder before milling and after milling, respectively.).

2.4. Characterization of composites averaging the loss from six independently tested specimens.
The chemical structures of samples before and after accelerated
The median particle size (d50) of BA and MBA was determined using weathering were determined using Fourier transform infrared spec­
a laser particle size analyzer (ANALYSETTE 22 NanoTec, FRITSCH, troscopy (FTIR) (BRUKER EQUINOX 55, Germany) in attenuated total
Germany). Each sample was tested in three replicates sampled from the reflection (ATR) mode. The thin films were applied directly onto the
middle of the container. The median particle size was expressed as the diamond ATR cell. The samples were then scanned in a frequency range
average of the three replicates. of 4000–600 cm− 1 with 512 consecutive scans at a 4 cm− 1 resolution.
A scanning electron microscope (SEM-Quanta 400, Netherlands) was The thermal decomposition temperatures of samples were obtained
used to study the morphology of BA and MBA and fractured surfaces of using a thermogravimetric analyzer (TGA 7, Perkin Elmer, USA) oper­
neat starch biopolymer and the composites. All samples were mounted ated at a heating rate of 10 ◦ C/min from 50 to 600 ◦ C using a nitrogen
on stubs with double-sided sticky tape. The samples were coated with a atmosphere.
thin layer of evaporated gold. The data in this work were evaluated using Microsoft Excel statistics.
Tensile tests were performed following the ASTM D412 Type C
protocol [32]. A universal testing machine (Instron model 3365, USA) 3. Results and discussion
was used at a crosshead speed of 20 mm/min with a 100 N load cell.
Tensile testing was conducted at 25 ± 3 ◦ C and 58 ± 2% relative hu­ 3.1. Characterization of brown algae powder before milling (BA) and
midity (RH) after equilibrating the samples for 7 days. The data for the after milling (MBA)
mechanical properties of neat starch biopolymer and the composite
samples were the average values from ten independently tested BA was dark brown (Fig.2(a)), which is the natural color of brown
specimens. algae due to the presence of xanthophyll, the major pigment. MBA was
The accelerated weathering test followed the ASTM G154 CYCLE 2 light brown (Fig.2(b)). The change in the color of the particles after
protocol [33]. Dogbone shaped samples were mounted on aluminum milling is a known effect due to changes in the size and morphology of
fixtures and placed in a QUV weatherometer (Q-LAB, LU-8047-TM, particles [34,35]. The morphology and d50 of BA and MBA were then
USA) for 24 h. The samples were collected and dried in an oven at investigated using SEM and laser particle size analysis, respectively.
105 ◦ C for 24 h. Their weight loss was calculated using Eq. (1): SEM micrographs (Fig.2(c) and (d)) showed that there was a clear dif­
ference in the morphologies of the samples. BA particles were flat, with
Weight loss (%) = [(s1 − s2 )/s1 ] × 100 (1)
smooth surfaces and a dense structure (Fig.2(c)). This morphology was a
where s1 was initial weight and s2 was final weight after exposure in the result of the envelopment of cellulose-based fibrils in non-cellulosic
QUV weatherometer and drying in the oven. The weight loss of neat components such as hemicellulose, lignin and waxes [36]. In contrast,
starch biopolymer and the composite samples was obtained by MBA particles were angular with rough surfaces (Fig.2(d)) and the d50 of

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S. Jantasrirad et al. Algal Research 56 (2021) 102321

Fig. 3. Effect of MBA content and sonication time on the tensile strength (a) and elongation at break (b) of starch-based biocomposite (average ± standard errors, n
= 10) (MBA and S denoted milled brown algae powder and sonication time, respectively.).

Fig. 4. SEM micrographs at low (a) and high magnification (b) of biocomposite obtained from cassava starch mixed with 10 wt% of MBA and sonicated for 120 s
(MBA denoted milled brown algae powder.).

MBA (≈118.0 μm) was about 6 times smaller than the d50 of BA (≈808.6 to the MBA. However, tensile strength decreased to 0.40 MPa when the
μm). The changes in morphology and reduction in particle size produced MBA content was increased to 20 wt%. The reduction in tensile strength
by planetary ball milling were correlated with the frictional and impact can be explained by the occurrence of agglomerations, which impaired
forces, which broke cell walls into fragments [28,30]. The cellulose- the dispersion and adhesion of MBA in the composite, resulting in poor
hemicellulose-lignin network, which is the main component of the cell transfer of stress from the starch matrix to the filler. In this work, 10 wt%
walls, was destroyed, resulting in particle defibrillation and opening of was the MBA loading that most improved tensile strength and so the
fiber bundles. This morphological change exposed more hydroxyl effect of sonication time on mechanical properties was studied using a
groups on the cellulose surface, which increased interaction between starch-based biocomposite with this filler content. Changes in the tensile
MBA and the starch matrix [30,31]. The effects of MBA content (0, 10 strength of this starch-based biocomposite were observed after soni­
and 20 wt%) and sonication time (60, 90 and 120 s) on the properties of cation for different times. The tensile strength of a biocomposite pro­
the starch/brown algae biocomposites were investigated. duced from a mixture sonicated for 60s was 1.30 MPa. Tensile strength
increased to 1.64 and 2.22 MPa, respectively, for biocomposites pro­
duced from mixtures sonicated for 90 and 120 s (Fig. 3(a)). These values
3.2. Effect of milled brown algae powder (MBA) content and sonication
are about 1.94, 2.45 and 3.31 times greater than the tensile strength of a
periods on the properties of starch-based biocomposite
biocomposite produced from the same formulation that was not soni­
cated (0.67 MPa). Sonication improved the homogeneity of the disper­
The tensile strength of the neat starch biopolymer was 0.36 MPa
sion of MBA particles in the starch matrix and increased the
(Fig. 3(a)). The tensile strength of the starch-based biocomposite
defibrillation of MBA. The subsequent closer proximity between MBA
increased to 0.67 MPa with the addition of 10 wt% of MBA. This result
particles and the starch matrix produced a large quantity of strong
was due to both the good dispersion of MBA particles in the starch
hydrogen bonds. This conclusion is supported by the morphological
matrix and the strong hydrogen bonds between MBA particles and the
evidence of the SEM micrographs, at low (Fig. 4(a)) and high (Fig. 4(b))
starch matrix, which transferred stress effectively from the starch matrix

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S. Jantasrirad et al. Algal Research 56 (2021) 102321

Fig. 5. Effect of MBA content and sonication periods on the weight loss of
starch-based biocomposite after accelerated weathering for 24 h (average ±
standard errors, n = 6) (MBA and S denoted milled brown algae powder and
sonication time, respectively.). Fig. 6. FTIR spectra of neat starch biopolymer (0% MBA) and biocomposite
from starch mixed with 10 wt% of MBA and sonicated for 120 s (10%MBA/
magnification, of the starch-based biocomposite with 10 wt% of MBA 120S) before ( ) and after ( ) accelerated weathering testing for 24 h (MBA
produced after sonicating the mixture for 120 s. MBA particles were well and S denoted milled brown algae powder and sonication time, respectively.)
dispersed and embedded in the starch matrix and no pullout of MBA
particles was apparent in the fracture surface. Therefore, the adhesion reported that sonication encourages the dispersion and adhesion of MBA
between MBA particles and starch matrix was good. particles in the starch matrix and this claim was supported by the SEM
The elongation at break of the neat starch biopolymer was 158% micrographs (Fig. 4), that revealed a compact structure and absence of
(Fig. 3(b)). Elongation at break was considerably lower at an MBA defects such as micro- and nano-sized cracks [27]. This morphology
loading of 10 wt% and lower again at 20 wt%. The rigidity of the MBA could effectively delay photo-degradation and hydrolytic degradation
filler restrained the flexibility of the starch molecular chains, a behavior during weathering.
widely reported in the literature [37]. The effect of sonication time on After the 24 h accelerated weathering test, samples were analyzed by
the elongation at break was then investigated using the starch-based FTIR spectroscopy to investigate changes in the chemical structure of the
biocomposite with 10 wt% of MBA. The % elongation at break neat starch biopolymer and the various biocomposites and to assess the
decreased with increments of sonication time, but the differences were interaction between MBA particles and the starch matrix. The FTIR
not significant (Fig. 3(b)). spectrum of the neat starch biopolymer (0% MBA), before the acceler­
The 24 h accelerated weathering test subjected the starch-based ated weathering test, exhibited main peak positions in the ranges of
biocomposite to electronically controlled cycles of simulated condi­ 3300–3200 cm− 1, 2900–2800 cm− 1 and 1190–950 cm− 1, that repre­
tions, which included certain levels of UV irradiation, temperature and sented O–H stretching, C–H stretching and C–O stretching, respec­
moisture. The repeated weathering cycles caused the scission of starch tively (Fig. 6). Since the main component of MBA is cellulose, which has
molecular chains. The weight loss of the starch-based biocomposite similar chemical structures to starch [21,29], the spectrum of 10%MBA/
varied considerably depending on the loading of MBA and the sonication 120S showed the same features in nearly the same positions as the
time (Fig. 5). Among all samples, the neat starch biopolymer presented spectrum of the neat starch biopolymer. There were, however, two new
the greatest weight loss, which was 51.40%. This sample was considered peaks in the FTIR spectrum of 10%MBA/120S, at 1730 cm− 1 and 1252
extremely degraded. The weight loss of the biocomposite of starch cm− 1. These peaks were respectively attributed to the C– – O stretching
mixed with 10 wt% MBA was 38.70%. These results confirmed that 10 vibration of the carbonyl and acetyl groups in the xylan component of
wt% was the optimum content that produced good adhesion between hemicelluloses and lignin and to – – C–O–, which is present in ether,
MBA and the starch matrix. Good adhesion between MBA particles and ester, and phenol groups [29,36,39,40]. Importantly, the peak at the
the starch matrix can slow down deterioration of polymer composites O–H stretching band in the FTIR spectrum of 10%MBA/120S appeared
caused by photo-degradation and hydrolytic degradation during at a lower wavenumber (3281 cm− 1) than it appeared at in the spectrum
weathering [38]. At a loading of 20 wt% MBA, weight loss slightly of neat starch biopolymer (3297 cm− 1). This result is good evidence for
increased to 45.00% but was still lower than the weight loss of the neat the formation of hydrogen bonds between MBA particles and the starch
starch biopolymer. This suggests that MBA was able to act as an anti­ matrix [22]. After accelerated weathering, the peak at the O–H
oxidant to protect the starch matrix from degradation during the stretching band in the FTIR spectrum of neat starch biopolymer
weathering process. This phenomenon was proposed by Ganapathi et al. exhibited increased intensity and a strong, new peak appeared at around
[21], who reported that Sargassum presented good antioxidant capac­ 1662 cm− 1, which was attributed to OH bending of absorbed water
ities and could be a rich source of natural antioxidants. Mixture soni­ during the degradation process [38]. In the FTIR spectrum of 10%MBA/
cation time had a clear effect on the resistance to degradation of the 120S, the intensity of the peak at 1252 cm− 1 was greatly reduced after
obtained biocomposites. Weight loss decreased markedly with in­ the accelerated weathering test. This result confirmed that hemicellu­
crements of sonication time. At the MBA content of 10 wt%, the weight lose and other small molecules in the MBA structure were partially
loss of biocomposites obtained from mixtures sonicated for 60, 90 and degraded [38]. Peng et al. [36] reported that some products of the
120 s was 37.76%, 32.18% and 20.65%, respectively. It has been degradation of lignocellulosic materials had antioxidant effects.

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S. Jantasrirad et al. Algal Research 56 (2021) 102321

defibrillation of the milled brown algae particles. A developed bio­


composite prepared from a mixture of starch and 10 wt% milled brown
algae powder that was sonicated for 120 s had promising properties and
could prove to be an alternative material to traditional synthetic plastic.

Statement of informed contest, human/animal rights

No conflicts, informed consent, or human or animal rights are


applicable to this study.

CRediT authorship contribution statement

Supichchayapak Jantasrirad: Conceptualization, Methodology,


Validation, Formal analysis, Investigation. Jaruwan Mayakun: Meth­
odology, Writing – review & editing. Apon Numnuam: Methodology,
Investigation. Kaewta Kaewtatip: Conceptualization, Methodology,
Validation, Formal analysis, Resources, Writing – review & editing,
Visualization, Supervision.

Declaration of competing interest

The authors declare that they have no known competing financial


Fig. 7. TGA curves of neat starch biopolymer (0% MBA), 10%MBA and 10%
interests or personal relationships that could have appeared to influence
MBA/120S (MBA and S denoted milled brown algae powder and sonication
the work reported in this paper.
time, respectively.)

Acknowledgements
The thermal properties of 0% MBA, 10%MBA and 10%MBA/120S
were investigated from the onset of the decomposition temperature and
The authors would like to thank the Faculty of Science and Prince of
the percentage weight loss was evaluated using TGA. TGA curves (Fig.7)
Songkla University, Thailand for financial support (SCI6405078S) and
showed that degradation of 0% MBA, 10%MBA and 10%MBA/120S
Siam Modified Starch Co. Ltd., Thailand, for supplying their pre-
occurred in two steps of weight loss. The first step occurred from 100 ◦ C
gelatinized cassava starch. Thanks also to Mr. Thomas Duncan Coyne
to 250 ◦ C and was attributed to water and glycerol evaporation. In this
for assistance with the English text.
step, the onset of the decomposition temperature and the percentage
weight loss of 0% MBA and 10%MBA/120S were similar but the per­
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