Re29224 2007-11

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Meter-in pressure compensator, RE 29224/11.

07
Replaces: 02.03
1/12

direct operated

Type ZDC

Sizes 10 to 32
Component series 2X
Maximum operating pressure 350 bar
Maximum flow 520 l/min
tb0217

Table of contents Features


Content Page – Sandwich plate valve
Features 1 – Porting pattern to ISO 4401
Ordering code 2 – Load compensation in channel P → A or P → B by integrated
Symbols 2, 3 shuttle valve
Function, section 3 – 2-way design “P“
Technical data 4 – 3-way design “PT“ (sizes 10 to 25)
Characteristic curves 5, 6 – Flow control in interaction with proportional directional valve
Unit dimensions 7 to 10
Pilot oil supply 11, 12

Information on available spare parts:


www.boschrexroth.com/spc
2/12 Bosch Rexroth AG Hydraulics ZDC RE 29224/11.07

Ordering code

ZDC 2X *

Size 10 = 10 Further details in clear text


Size 16 = 16 Seal material
Size 25 = 25 M = NBR seals
Size 32 (variant “P“ only) = 32
V = FKM seals
2-way design (pressure reducing function) =P (other seals on request)
3-way design (pressure relief function) = PT
Attention!
Component series 20 to 29 = 2X Observe compatibility of seals with hydraulic
(20 to 29: unchanged installation and connection dimen- fluid used!
sions)
No code = Without special type of protection
Pilot oil supply “internal” = No code J = Seawater-resistant
Pilot oil supply “external =X
Pilot oil supply external, port X on component side = XL
plugged (size 10 only)

Standard types and components can be found


in the EPS (standard price list).

Symbols: 2-way design “P“ (① = component side, ② = plate side)

Pilot oil supply “internal“ 1


Type ZDC . P-2X/…

P X A 2 B Y T

Pilot oil supply “external“ 1


Type ZDC . P-2X/X…

P X A 2 B Y T

Pilot oil supply “external“,


1
port X on component side
plugged (size 10 only)
Type ZDC 10 P-2X/XL…

P X A 2 B Y T
RE 29224/11.07 ZDC Hydraulics Bosch Rexroth AG 3/12

Symbols: 3-way design “PT“ (① = component side, ② = plate side)

Pilot oil supply “internal“ 1


Type ZDC . PT-2X/…

P X A 2 B Y T

Pilot oil supply “external“ 1


Type ZDC . PT-2X/X…

P X A 2 B Y T

Pilot oil supply “external“,


1
port X on component side
plugged (size 10 only)
Type ZDC 10 PT-2X/XL…

P X A 2 B Y T

Function, section
Valves of type ZDC are direct operated meter-in pressure Compression spring (3) holds control spool (2) in the open
compensators of 2- or 3-way design. position from P2 to P1, when pressure differential P1 → A1 or
They are used for load compensation as meter-in pressure P1 → B1 is less than 10 bar.
compensator in channel P. When the pressure differential exceeds 10 bar, control spool
These valves basically consist of housing (1), control spool (2) is pushed to the left until the pressure differential is re-
(2), compression spring (3) with spring plate (4), and cover stored.
(5) with integrated shuttle valve (6).

X T A P B Y 1 Section A–A
A A

B
6

X T A P B Y 2
5 3 4 2 1
4/12 Bosch Rexroth AG Hydraulics ZDC RE 29224/11.07

Technical data (for applications outside these parameters, please consult us!)

General
Size Size 10 16 25 32
Weight kg 3.0 3.5 8.9 64.7
Installation position Optional

Hydraulic
Maximum operating pres- – Ports A, B, P bar 350
sure – Port T bar 250
– Port X bar 30 to 100
– Port Y bar 150; up to 30 bar in conjunction with pilot operated propor-
tional directional valve
Maximum flow l/min 85 150 325 520
Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524 1); fast bio-degradable
hydraulic fluids to VDMA 24568 (see also RE 90221); HETG
(rape seed oil) 1); HEPG (polyglycols) 2); HEES (synthetic
esters) 2); other hydraulic fluids on request
Hydraulic fluid temperature range °C –20 to +70
Viscosity range mm2/s 15 to 380
Permissible max. degree of contamination of the Class 20/18/15 3)
hydraulic fluid - cleanliness class to ISO 4406 (c)

1) Suitable for NBR and FKM seals


2) Suitable only for FKM seals
3) The cleanliness classes specified for components must be
adhered to in hydraulic systems. Effective filtration prevents
malfunction and, at the same time, prolongs the service life
of components.
For the selection of filters, see data sheets RE 50070,
RE 50076, RE 50081, RE 50086, RE 50087 and RE 50088.
RE 29224/11.07 ZDC Hydraulics Bosch Rexroth AG 5/12

Characteristic curves (measured with HLP46 and ϑoil = 40 °C ±5 °C)


Flow control P to A, P to B

Size 10 Size 10
80 50
4
1
70
5 40
60

Pressure differential in bar →


2

50 Flow control
Flow in l/min →

30
range
3
40
6
30 20

20 Throttling range
10
10

0 20 40 60 80 100 0 20 40 60 80
Command value in % → Flow in l/min →

1 With type 4WRZ 10…85… 5 With type 4WRZ 10…32… Pressure differential ∆pmin = ppump – pload

2 With type 4WRZ 10…50… 6 With type 4WRZ 10…16…


3 With type 4WRZ 10…25…
4 With type 4WRZ 10…64…

Size 16 Size 16

175 50
2
150
1 40
Pressure differential in bar →

125
Flow in l/min →

30
100
Flow control
range
75
20
50
10
25 Throttling range

0 20 40 60 80 100 0 25 50 75 100 125 150 175


Command value in % → Flow in l/min →

1 With type 4 WRZ 16…100… Pressure differential ∆pmin = ppump – pload

2 With type 4 WRZ 16…150…


6/12 Bosch Rexroth AG Hydraulics ZDC RE 29224/11.07

Characteristic curves (measured with HLP46 and ϑoil = 40 °C ±5 °C)


Flow control P to A, P to B

Size 25 Size 25
350 50
2
300
1 40

Pressure differential in bar →


250
Flow in l/min →

30
200
Flow control
range
150
20
100
10
50 Throttling range

0 20 40 60 80 100 0 50 100 150 200 250 300 350


Command value in % → Flow in l/min →

1 With type 4 WRZ 25…270… Pressure differential ∆pmin = ppump – pload

2 With type 4 WRZ 25…325…

Size 32 Size 32

700 50

2
600
40
Pressure differential in bar →

1
500
Flow in l/min →

30
400
Flow control
range
300
20
200
10
100 Throttling range

0 20 40 60 80 100 0 100 200 300 400 500 600 700


Command value in % → Flow in l/min →

1 With type 4 WRZ 32…360… Pressure differential ∆pmin = ppump – pload

2 With type 4 WRZ 32…520…


RE 29224/11.07 ZDC Hydraulics Bosch Rexroth AG 7/12

Unit dimensions: Size 10 (dimensions in mm)

70
25
4 x 6,6
6 5 4 1
71

11,8
F1 P F2

X Y

25,5
A B

70
TA

F4 F3

3,5
2,5

148 0,01/100

Rzmax 4

Required surface quality of


valve mounting face

1 Nameplate Valve mounting screws (separate order)


4 hexagon socket head cap screws ISO 4762 - M6 - 10.9
4 Idential seal rings for ports A, B, P, T;
Idential seal rings for ports X, Y (plate side)
Note!
5 Porting pattern ISO 4401-05-05-0-05
The length and tightening torque of the valve mounting
6 Valve mounting screws (see on the right)
screws must be calculated in conjunction with the compo-
nents mounted below and above the sandwich plate valve.
8/12 Bosch Rexroth AG Hydraulics ZDC RE 29224/11.07

Unit dimensions: Size 16 (dimensions in mm)

60
25

3
3
1 4 2

166

4 x 11 2 x 6,6 1
6 6 3

10,5
F1 F5 F2
G1
X
T P
91

0,01/100
A B
Y Rzmax 4

Required surface quality of


G2
F4 F6 F3 valve mounting face

52
2,5

3 5

1 Nameplate Valve mounting screws (separate order)


4 hexagon socket head cap screws ISO 4762 - M10 - 10.9
2 Locating pin
2 hexagon socket head cap screws ISO 4762 - M6 - 10.9
3 Bore for locating pins
4 Idential seal rings for ports A, B, P, T; Note!
Idential seal rings for ports X, Y (plate side)
The length and tightening torque of the valve mounting
5 Porting pattern ISO 4401-07-07-0-05 screws must be calculated in conjunction with the compo-
6 Valve mounting screws (see on the right) nents mounted below and above the sandwich plate valve.
RE 29224/11.07 ZDC Hydraulics Bosch Rexroth AG 9/12

Unit dimensions: Size 25 (dimensions in mm)

83
44

4
6
4 3 1 2
210
60

12,5
F5 G1
F1 F2

Y
T P 117

X A B 0,01/100

Rzmax 4
F4 G2 F6 F3
Required surface quality of
valve mounting face
6 x 14
2,5

6 3 5

1 Nameplate Valve mounting screws (separate order)


6 hexagon socket head cap screws ISO 4762 - M12 - 10.9
2 Locating pin
3 Bore for locating pins
Note!
4 Idential seal rings for ports A, B, P, T;
The length and tightening torque of the valve mounting
Idential seal rings for ports X, Y (plate side)
screws must be calculated in conjunction with the compo-
5 Porting pattern ISO 4401-08-08-0-05 nents mounted below and above the sandwich plate valve.
6 Valve mounting screws (see on the right)
10/12 Bosch Rexroth AG Hydraulics ZDC RE 29224/11.07

Unit dimensions: Size 32 (dimensions in mm)

70
165
100

4
6 x 22 6
6 1 5 4 3 2

F3 F6 G2 F4

X
B A
200

125

P T
95

20,5
75

F2 G1 F5 F1

24,5
2,5

3 260
370
440

0,01/100

Rzmax 4

Required surface quality of


valve mounting face

1 Nameplate Valve mounting screws (separate order)


6 hexagon socket head cap screws ISO 4762 - M20 - 10.9
2 Locating pin
3 Bore for locating pins
Note!
4 Idential seal rings for ports A, B, P, T;
The length and tightening torque of the valve mounting
Idential seal rings for ports X, Y (plate side)
screws must be calculated in conjunction with the compo-
5 Porting pattern ISO 4401-10-09-0-05 nents mounted below and above the sandwich plate valve.
6 Valve mounting screws (see on the right)
RE 29224/11.07 ZDC Hydraulics Bosch Rexroth AG 11/12

Pilot oil supply

Attention! With external pilot oil supply the connection to channel P is


closed. The pilot oil is taken from a separate control circuit.
In conjunction with the meter-in pressure compensator the With internal pilot oil supply the connection to channel P is
pilot operated proportional valve must be used in the variant open. The pilot oil is taken from the throttle side of the pres-
with “external pilot oil supply“! sure compensator (port X in the subplate is closed).

Type 4WRZ… Type 4WRZ…

a 0 b a 0 b
a b a b

P X A B Y T P X A B Y T
1 1

P X A 2 B Y T P X A 2 B Y T
Type ZDC..P-2X/… Type ZDC..P-2X/X…

Size 10

X T A P B Y 1

Internal X P 2

X T A P B Y 2 External X P 2

Size 16 Section B–B


T P X

B B P

Internal X

P
A B Y External X
12/12 Bosch Rexroth AG Hydraulics ZDC RE 29224/11.07

Pilot oil supply

Size 25
Section C–C
T P C Y X
P

Internal

P X

C
External
X A B

Size 32
Section D–D
D
P X

B
X
A
Internal

D P X
P T

External

Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No
Phone +49 (0) 93 52 / 18-0 statements concerning a certain condition or suitability for a certain
Fax +49 (0) 93 52 / 18-23 58 application can be derived from our information. The information given
documentation@boschrexroth.de does not
www.boschrexroth.de release the user from the obligation of own judgment and verification. It
must be remembered that our products are subject to a natural process
of wear and aging.

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