APPENDIX 6

CALCULATION OF LIFTING TRUNIONS / VERIFICATION OF APPARATUS AT TRUNION AREA

DIN 28085

Calculations apply for either configuration presented

MAXIMUM TRUNION LENGTH: l 200,00 mm so = se - c 12,00
TRUNION DIAMETER: d1 168,30 mm 100 so / dA = 1,92
TRUNION THICKNESS: s1 11,00 mm b/dA = 0,48
MAXIMUM LOAD / TRUNION Fle * (note) 7125,00 N FACTOR fl = 2,00
SHELL NOMINAL THICKNESS: se 12,00 mm FACTOR fu = 0,90
SHELL CORROSION ALLOWANCE: c 0,00 mm
SHELL OUTSIDE DIAMETER: dA 624,00 mm
IMPACT FACTOR γ 1,70 from spec's

CHECK OF PERMISSIBLE LOAD RELATED TO THE WELD (full penetration weld assumed in this trunion):
WELD YIELD STRESS: K 220,00 Mpa
WELD THICKNESS: Z 11,00 mm
TRUNION IN. DIAMETER: di 146,30 mm
WELD SAFETY FACTOR: s 1,80
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WELD AREA: A = π/4 (d1^2 - di^2) 5435,90 mm²
WELD SECTION MODULUS: W = π/32 d1 (d1^4 - di^4) = 200772,04 mm³
PERMISSIBLE LOAD ON THE WELD: FL = 68742,02 N FL>Fle => OK!

CHECK OF REINFORCING PAD THICKNESS: PAD SHALL SA 516 60

PAD YIELD STRESS: K 220,00 Mpa
PAD DIAMETER/LENGTH: b 300,00 mm
PAD THICKNESS: s3,n 12,00 mm
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REQUIRED THICKNESS: s3 = 7,27 mm s3,n > s3 => OK!
CHECK OF PERMISSIBLE LOADS ON SHELL
MAXIMUM LOAD / TRUNION PARALLEL TO THE VESSEL CENTERLINE: Flle * = 7125,00 N
MAXIMUM LOAD / TRUNION VERTICAL TO THE VESSEL CENTERLINE: Flue *= 4783,93 N
VESSEL YIELD STRESS: Kθ 260,00 Mpa
PERMISSIBLE LOAD PARALLEL TO VESSEL CENTERLINE:

Fll = 129647,95 N Fll > Flle => OK!

PERMISSIBLE LOAD VERTICAL TO VESSEL CENTERLINE:

Flu = 58341,58 N Flu > Flue => OK!

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CHECK OF APPLICATION FOR INTERMEDIATE LOADINGS/TRUNION AT VARIUS LIFT ANGLES:
VERIFICATION ACCORDING TO DIN 28085 IS EQUIVALENT TO WRC ANALYSIS AS EXPOSED IN EN13445

Lift Angle θ° Flle(N) - PL* Flue (N) - PT* Flle / Fll + Flue / Flu CHECK ≤ 1
0,00 0,00 4783,93 0,08 OK!
10,00 846,85 4802,71 0,09 OK!
20,00 1699,11 4668,27 0,09 OK!
30,00 2531,43 4384,57 0,09 OK!
40,00 3322,28 3959,34 0,09 OK!
50,00 4056,14 3403,50 0,09 OK!
60,00 4728,24 2729,85 0,08 OK!
70,00 5356,93 1949,76 0,07 OK!
80,00 6026,72 1062,67 0,06 OK!
90,00 7125,00 0,00 0,05 OK!
* These values are entered divided by the impact factor, because DIN calculations inflict the impact factor
in the maximum loads (Fll, Flu etc)
 RECOMMENDED SLINGS PER EN13414-1: 1.55 TONS WLL*
For lifting with trunions, ensure proper sling length so that skew angle among sling & vertical "β"
remains < 5° . Else, consider using spreader beam