JONH HUAH PLASTIC MACHINERY FACTORY

JHDseries
Machine Instruction

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Content
Chapter 1 Machine Set Up.............................................................................................................................. 1

Machine dimension and water, air, power inlet position .................................................................. 1

Height of machine .............................................................................................................................. 3

Machine level setting ......................................................................................................................... 4

Hydraulic oil and lubricants................................................................................................................ 5

Chapter 2 About CE Protection ...................................................................................................................... 6

OPERATION and SETTING mode switch ............................................................................................. 6

Blow pin up/down with remote ......................................................................................................... 7

Chapter 3 The component of front panel ...................................................................................................... 8

Chapter 4 Mold Changing ............................................................................................................................. 11

Mold mounting plate dimension ..................................................................................................... 11

Chapter 5 HMI .............................................................................................................................................. 12

Home page ....................................................................................................................................... 12

Manual TEST..................................................................................................................................... 14

Function 1 ........................................................................................................................................ 15

Function 2 ........................................................................................................................................ 18

Timer 1 ............................................................................................................................................. 20

Timer 2 ............................................................................................................................................. 25

Pressure / flow ................................................................................................................................. 27

Servo Setting (Carriage Servo) ......................................................................................................... 28

Servo Setting (Blow Pin Servo) ......................................................................................................... 30

Production Number ......................................................................................................................... 33

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Alarm Message ................................................................................................................................. 35

Alarm History ................................................................................................................................... 36

Recipe ............................................................................................................................................... 37

I/O Table........................................................................................................................................... 41

Operation ......................................................................................................................................... 42

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Chapter 1 Machine Set Up

 Machine dimension and water, air, power inlet position

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 Height of machine

The total height are listed above must add the height of
machinery mounts around 75~90mm.

H=75~90mm

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 Machine level setting

Put the level scale on the mold mounting plate to check the level,
and adjust the machinery mounts for leveling.

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 Hydraulic oil and lubricants

CURRENT
PURPOSE OIL GRADE QUANTITY(lt.)
SITUATION

Main hydraulic ISO 46 / ISO

Need fill 160
system 68

Parison control
ISO 32 Filled already 68
system

ISO 220 / ISO

Gear box Filled already 15
320

Pneumatic system ISO VG 32 Filled already Check level

Mechanism parts
EP 0 / EP 00 Filled already Check level
(Auto lubrication
system)

Mechanism parts
Do it
EP 2 Filled already
frequently
(Manual lubrication)

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Chapter 2 About CE Protection

 OPERATION and SETTING mode switch

The CE protection for machine operating are divided in

OPERATION and SETTING two modes.

OPERATION mode is for safety gate closing

situation. All the motions and functions you can run in
this mode.

SETTING mode is for safety gate opening

situation. The only two motions you can run are blow
pin up/down slowly and parison extruding.

Each time after closing the gate turn the key

switch to OPERATION first, then press “//” to resume
the safety relay for normal operating.

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 Blow pin up/down with remote

When using remote to move blow pin up/down in setting mode,

you must press and hold the enable button first then turn the switch
to move the blow pin up and down.

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Chapter 3 The component of front panel

1. Power indicator lamp

2. Auto mode / Manual mode switch

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3. Auto cycle start

4. Auto cycle stop

5. Emergency stop

6. Blow pin up / down switch

7. Carriage movement switch

8. Mold open / close switch

9. Reset button

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10. Safety switch

11. HMI

12. The control panel of extruder driver

13. The extruding speed adjustment

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Chapter 4 Mold Changing

 Mold mounting plate dimension

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Chapter 5 HMI

 Home page

： Multiple language setting.

MANUAL：Test all the motions in manual mode.

FUNCTION：Function selecting in different situation.

TIMER：Motions working time setting.

PRESURE/FLOW ： The pressure and speed of hydraulic motions

setting.

SERVO SETTING：The position and speed setting of Carriage and blow

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pin servo.

PRODUCTION NUMBER：Cycle time and production quantity display

and auto lubrication frequency setting.

ALARM：Alarm message and alarm history checking.

RECIPE：The parameters record of each mold.

I/O TABLE：Input and output signal display.

OPERATION：Auto process operating.

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 Manual TEST

Zone 1：Quick page changing.

Zone 2：Motion acting button. OFF is red color, and ON is green color.

Zone 3：Carriage move slowly; carriage move fast.

Zone 4：Clamping, carriage, top deflash and robot go back to initial

position.

Zone 5： Left station selected; Right station

selected.

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 Function 1

Parison Control：Enable/disable thickness control function. Normally

it is always ON when machine comes with MOOG system.

Body Support Air：Blow air in the parison like balloon, and it normally
comes with parison sealing type cutter.

Top Support Air：Blow air in the parison to make it bigger before

cutter cutting. It is the function to make sure parison open on
the top of mold for blow pin moving in easily.

Head Lift：Raising head during parison cutting to separate parison

between head and mold.

Parison Cutter：Enable/disable parison cutting function.

Parison Cut Two Way：When ON it will act cutter cylinder out and in
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in one cycle. When OFF it will only act cylinder in or out in one
cycle, and reverse at next cycle.

Hot Cutter Wire Break Detector：To detect if the current pass through
the cutter blade? When function is on, it will show alarm and
stop machine cycles during no current passing through the
blade.

Neck Trimmer Detector：To detect if the products jammed on the

neck trimmer?

Blow Pin Rotate：Enable/disable the function to twist top scrap of

bottle neck finish.

Top Deflash：Enable/disable the function to remove the top scrap of

bottle.

Bottom Deflash：Enable/disable the function to remove the bottom

scrap of bottle.

Top/Tail Cooling：Enable/disable the function to cooling top and

bottom scrap of bottle. The position of top cooling is at the
ejecting plate of blow device. The tail cooling is located at the
punching plate of bottom deflash.

Deflash blow out：Enable/disable the function to blow out the top

scrap which is separated from bottle by top deflash.

Robot：Enable/disable take out device to pick up the bottle outside of

machine.

Manual Open Mold Max. Range：When OFF mold open dimension

will be limited by limit switch in manual mode. When ON the
open limit switch will be no function, and it can be opened to the
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mechanical limit. Normally it is useful for mold changing.

Manual Close Mold Full Slow：When OFF the motion of closing mold
is using manual “mold close” pressure and flow setting to move
the mold plate till touch the slow down limit switch the pressure
and flow parameter will change to “mold close slowly” setting.
When ON the full stroke of closing mold will base on manual
“mold close slowly” pressure and flow setting. This function is
useful for mold changing.

Working Station Selection：To enable/disable the work station in auto

cycles.

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 Function 2

Heating Soak Time Setting：To set a time delay for the permission of
extruder acting after all the heating zone reach the setting
temperature. This is the buffer period to transfer the heat from
outside to the inner part.

Heating Soak Time Actual：This is the record of how much time

passing after all the heating zone reach the setting.

Heating Soak Enforce：The function to disable heating soak function.

When all the heating zone reach the setting temperature and
press this button, you can start extruding immediately. It need a
password which is “911” to trigger off.

： When all the heating zone reach the setting, it will

show “Heating Complete” signal.

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：When all the heating zone reach the setting, and heating soak time
actual also reach the delay time setting, it will show “Heating
Soak Finish” signal, and you can start extruder right away.

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 Timer 1

Shot Size：

 Single station

The shot size timer A is the time delay between cycles at

mold start getting close.

According to all the hydraulic motions and timers setting

you will get a total motion cycle time C.

When A > C, the machine reading cycle time will be the

value A, and the difference between A and C will
become the delay time of mold closing when cycle
starts.

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The timer B is same like A but it’s for station 2.

Normally the setting of value A and B is C + 0.2.

 Double station

The shot size timer A is the time delay from station 2 mold getting
close to station 1 mold getting close during double station
running.

The shot size timer B is the time delay from station 1 mold getting
close to station 2 mold getting close during double station
running.

When all the hydraulic motions and timer setting finish, you will get
the total motion cycle time of station 1 C, and station 2 D.

The value A and B can be easily gotten by below formula.

Parison Control Delay：It is the delay time to trigger parison control

function. It starts with beginning closing mold. Normally set it 0.

Parison Control：It is the action time of parison control. When

machine use MOOG system, this value is signal output time to
trigger the system. The recommended setting is 0.5~3.

Top Support Air Delay：It is the delay time to blow air in the parison.
It starts with beginning closing mold. Normally set it less than
Cutter Delay time.

Top Support Air：It is the air blow time in the parison. It should
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coordinate with air flow regulator to control the balloon size of
parison.

Body Support Air Delay：It is the delay time to blow air in the parison.
It starts with beginning closing mold. The value setting is depend
on which balloon shape you want. It must be bigger than Cutter
Delay time.

Body Support Air：It is the air blow time in the parison. It should
coordinate with air flow regulator to control the balloon size of
parison.

Cutter Delay：It is the delay time to cutter the parison. It starts with
beginning closing mold.

Cutting：It only work on “Parison Cut Two Way”. When action it acts
cylinder out in the time you set then back.

Head Lift Delay：It is the delay time to lift the die head. It starts with
beginning closing mold. The setting is close to “Cutter Delay”.

Head Lift：It is the action time of raising head.

Mold Lock Up Timer：It is the action time of mold lock up. The value is
around 0.2~1. It starts with mold close end sensor ON.

Carriage Move Out Delay：It is the delay time for carriage moving out.
It starts with mold open end sensor ON.

Carriage Move in Delay：It is the delay time for carriage moving in. It
starts with mold close end sensor ON.

Blow Pin Down Delay：It is the delay time for blow pin moving down.
It starts with carriage in position sensor ON.
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Blow pin down stroke：It is the time zone for blow pin servo acting
pin down. The recommended value is 0.2.

Blow Pin Tiny Up：It is the time zone for blow pin servo acting pin up
little before open mold to prevent blow pin damage.

Blow Delay：It is the delay time to blow air in the mold. It starts with
carriage in position sensor ON.

Blow：It is the action time to blow air in the mold.

Huff And Puff Blow：It blows the time you set intermittently in the
“Blow” time.

Huff And Puff Exhaust：It exhausts the time you set intermittently in
the “Blow” time.

The relationship of Blow / Huff And Puff Blow / Huff And Puff Exhaust:

Exhaust：It is the action time to release the pressure in the mold

before open mold.

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Top Deflash Forward Delay：It is the delay time for top deflash moving
out. It starts with carriage in position sensor ON.

Top Deflash 2 Step Delay：It is the delay time for top deflash staying at
2 step position sensor.

Top Deflash Backward Delay：It is the delay time for top deflash
moving back. It starts with top deflash out position sensor ON.

Bottom Deflash Forward Delay：It is the delay time for bottom

deflash moving out. It starts with carriage in position sensor ON.

Bottom Deflash Forward：It is the action time for carriage moving out.
After time finish it will go back immediately.

Blow Pin Rotate：It is the action time for blow pin rotating. It starts
with Blow Time finish.

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 Timer 2

Waste Cooling Delay：It is the delay time for top and bottom scrap
cooling air blowing.

Waste Cooling：It is the blowing time for top and bottom scrap
cooling air.

Waste Blow Out Delay：It is the delay time for blowing out the top
scrap of bottle after top deflash moving out to remove the
scrap..

Waste Blow Out：It is the blowing time for blowing out the top scrap
of bottle after top deflash moving out to remove the scrap.

Counter Alarm：It is the alarm time when production reach the

setting amount value.

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Cycle Limit：It is the time limit setting of machine auto cycle.

Cycle Limit Alarm Stop Delay：It is the alarm time when machine
cycle time is reach the cycle limit.

Robot Front Down Delay：It is the delay time for robot moving down
at front position. It start with robot up and front sensor ON and
top deflash motion is finish with cylinder back sensor ON.

Robot Clamp Delay：It is the delay time for robot clamping. It start
with robot down and mold start to open.

Robot Front Up Delay：It is the delay time for robot moving up at

front position. It start with mold open end sensor ON.

Robot Backward Delay ： It is the delay time for robot moving

backward. It start with carriage out sensor ON.

Robot Back Down Delay：It is the delay time for robot moving down
at back postion. It start with robot back sensor ON.

Robot Open Delay：It is the delay time for robot opening. It start with
robot down sensor ON at robot back position.

Robot Back Up Delay：It is the delay time for robot moving up at back
position. It start with robot clipper open sensor ON.

Robot Forward Delay：It is the delay time for robot moving forward. It
start with robot up sensor ON at robot back position.

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 Pressure / flow

The hydraulic motion is controlled by two factors which are

pressure (P) and flow (F). The value you can set here is from 0 to 100,
and it means the motor output percentage.

Pressure (P) setting means the force of the hydraulic motion.

When the value is 100, the reading of pressure gauge you can get is
140kg/cm2.

Flow (F) setting means the speed of hydraulic motion. When the
value is 100, the servo motor RPM will go to the maximum setting.

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 Servo Setting (Carriage Servo)

Torque：The indicator of motor torque output.

Speed：The indicator of motor RPM output.

Position：The position record of motor encoder.

V. rpm：The maximum speed setting of fast carriage movement.

Jog rpm：The speed setting during running jog movement.

Move Out：The press button to move the carriage to head position in

the V. rpm speed setting. It’s only available in manual mode
when safety door is closed.

Move In：The press button to move the carriage to blow position in

the V. rpm speed setting. It’s only available in manual mode
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when safety door is closed.

Jog Out ：The press button to move the carriage to head direction in
the Jog rpm speed setting. It’s only available in manual mode
when safety door is closed.

Jog In：The press button to move the carriage to blow stage direction
in the Jog rpm speed setting. It’s only available in manual mode
when safety door is closed.

： When the servo show the alarm code, this is the button to
reset the servo.

： The indicator of servo motor condition. When servo is ready,

this indicator lamp will change the color to green. If in red
color, the carriage is not allow to move.

： The indicator of servo motion finish checking. Once the

carriage arrive the position which the PLC inform the servo,
this indicator will change to green color and the system is ready
for next motion requesting.

： The indicator of servo homing motion finish checking. Once

the carriage arrive the home zero position, this indicator
will change to green color and the system is ready for next
motion requesting.

： The press button to execute the servo homing motion. It’s

only available in manual mode when safety door is closed.

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 Servo Setting (Blow Pin Servo)

Torque：The indicator of motor torque output.

Speed：The indicator of motor RPM output.

Position：The position record of motor encoder.

V. rpm：The speed setting of blow pin up/down movement between

the setting positions.

Jog rpm：The speed setting during running jog movement.

Acc. ms：The time delay from the previous lower speed setting change
to the next higher speed setting. (Unit：Second)

Dec. ms：The time delay from the previous higher speed setting
change to the next lower speed setting. (Unit：Second)
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A.mm：The position setting for the first stage blow pin down. The
motion from home position to the position A, normally set it in
higher speed to reduce the machine cycle. (Unit：mm)

B.mm：The position setting for the final position of blow pin down.
The motion from position A to the position B, normally set it in
lower speed to match the processing purpose, and lower speed
also can protect the ball screw from the impact damage. (Unit：
mm)

C.mm：The position setting for the first stage blow pin up. The motion
from position B to the position C, normally the distance is not big
and the purpose is to protect the cutting ring of blow pin from
damage during opening mold. (Unit：mm)

D.mm：The position setting for the final position of blow pin up. The
motion from position C to the position D, normally set it in
higher speed to reduce the machine cycle. (Unit：mm)

High Speed A ：The press button of blow pin down motion from
previous position to position A in the relative V. rpm speed
setting. It’s only available in manual mode when safety door is
closed.

Low Speed B ：The press button of blow pin down motion from
previous position to position B in the relative V. rpm speed
setting. It’s only available in manual mode when safety door is
closed.

Low Speed C：The press button of blow pin up motion from previous
position to position C in the relative V. rpm speed setting. It’s
only available in manual mode when safety door is closed.

High Speed D：The press button of blow pin up motion from previous
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position to position D in the relative V. rpm speed setting. It’s
only available in manual mode when safety door is closed.

Jog Up：The press button to move the blow up direction in the Jog
rpm speed setting. It’s only available in manual mode when
safety door is closed.

Jog Down：The press button to move the blow down direction in the
Jog rpm speed setting. It’s only available in manual mode when
safety door is closed.

： When the servo show the alarm code, this is the button to
reset the servo.

： The indicator of servo motor condition. When servo is ready,

this indicator lamp will change the color to green. If in red
color, the carriage is not allow to move.

： The indicator of servo motion finish checking. Once the

carriage arrive the position which the PLC inform the servo,
this indicator will change to green color and the system is ready
for next motion requesting.

： The indicator of servo homing motion finish checking. Once

the blow pin device arrive the home zero position, this
indicator will change to green color and the system is ready for
next motion requesting.

： The press button to execute the servo homing motion. It’s

only available in manual mode when safety door is closed.

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 Production Number

CUMULATE BOTTLES：Show the production counting amount from the

last pressing “RESET” button.

QUANTITY WARNING SETTING ： Set the production amount for

warning by machine speaker when the REAL QUANTITY value
reach this setting.

REAL QUANTITY：Show the production counting amount in between

the QUANTITY WARNING SETTING value. And the record can be
reset by pressing “RESET” button.

BOTTLES PER MOLDS：Set how many products each molds machine

can produce.

CIRCLE TIME (S)：The left window show the counting value of machine
working time and it will keep counting till the cycle finish. The
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right window show the last machine cycle time.

BOTTLES/HOUR：Show the expected production amount per hour

based on the values of BOTTLES PER MOLDS and CIRCLE TIME.

MOLDS：Show how many times of closing mold motion in between

the value of LUBRICATION PER MOLD.

LUBRICATION PER MOLD：Set the auto lubricating period in between

how many times of mold closing motion.

RUNNING HOUR：Show the counting hours during hydraulic motor

working since the machine was made by machinery.

RESET：The press button to reset the counting value which located at

the left side of this button to zero.

ALARM OFF：The press button to turn ON/OFF the warning function.

： The press button to execute the lubricating pump by

manual. Once the button is pressed, the counting value
of MOLDS will reset to zero.

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 Alarm Message

During machine alarming you can check the alarm massage in

this page. Once the alarm finish, the message will also miss. If want to
check the records of alarm history must go to the Alarm History page.

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 Alarm History

Here records the history alarm messages occurred before. And

they will not miss till press button. The message list at the top
of window is the newest record.

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 Recipe

Zone 1：Show the recipe machine using now.

Zone 2：Show the records which already saved. You can save or load
recipe in this area.

Zone 3：To change the other page for save or load recipe. It has three
page and total 60 sets recipes are available.

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When touch any recipe you can get the above pop window for
you to decide to LOAD or SAVE the data or CANCEL for doing nothing.

When press LOAD you can get above pop window for you to
make sure to load data or not. The load function is only available in
manual mode.
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When press SAVE you can get a keyboard to edit the name of
recipe. Press the “Enter” button can finish the edition.

After file name edition you can get above pop window for you to
make sure to save data or not. The save function is available in all
condition.

Notice that all the recipes don’t have protection with password
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but recipe No. 1.

When you want to save or load recipe 1 you will get the above
keypad. For safety reason the recipe 1 is reserved by the machine
maker. If need to use it, please contact with JONH HUAH.

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 I/O Table

Zone 1：The machine I/O signal tag. When the color is red means it’s
OFF. When the color is green means it’s ON.

Zone 2：The name of I/O tag.

Zone 3：Quick change page button. There are total 4 pages of I/O
table.

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 Operation

Zone 1：The indicator of function condition. Red color means OFF, and
green color means ON.

Zone 2：The press button to turn ON /OFF the function.

Zone 3：The indicator of mode condition. Red color means OFF, and
green color means ON.

Zone 4：The press button to execute the and

motion in manual mode.

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