Machine.No.

:
DAILY OPERATOR SAFETY CHECK SHEET OF HPS Machine Name :
Date :
DATE
S. No. Check Point
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 Emergency Buttons are in working condition
Photo Safety Guards must be inclined in both side(F&B) to cover operator while any body part of
2
operator is inside the bolster.
3 Photo Safety Guards are in working condition.

4 Numbers of padestals are equal to numbers of operator deployed.

5 Press is working when all buttons of connected pedestals are pressed.

6 Press is working in inch Mode while die setting and in single cycle mode during opertaion.

7 Mechanical Safety Doors are in working condition and interlocked electrically.

8 Safety Blocks are interlocked electrically.

9 Safety Blocks are kept in die area by operator while going inside the press.

10 Ensure proper working of CAM Monitoring System.

11 Ensure proper working of Anti-repeat Stroke Device.

Dual soloneid valve should be Cross flow type with limit switch and should not be parallel flow type and it
12 is to be integrated with PLC. In case interlocking is not available in existing valve. Whenever it would be
replaced it should be interlocked with PLC.
13 Dual soloneid valve should be Cross flow type with limit switch and should not be parallel flow type.

14 Ensure proper working of Cross flow Dual Soleniod valve system with limit switches.
Ensure proper setting of slide adjustment's limit switch as per shut height and slide adjustment. In case
15
where shut height is not measurable, measuring rod to be used
16 Ensure using of all PPEs (Personal protective equipments).

17 No bypass of any logics in Panel.

18 No Eccentric Loading on press and use of double dies.

19 All rotating parts of press are properly guarded.

20 Ensure proper Die Clamping - tightening & use of appropriate size of bolts, Nuts & washers.

21 Electrical cabinet door should be closed prior to power on.

Dual Solenoid valve to be defined as per manufacturer recommendation and ensure to change at
22
defined cycle of machine
23 Removal of Die storing blocks after die mouting on the press prior to part trial.

24 Use of proper air pressure in counter balace cylinders as per upper die weight.

25 Ensure there should not be any cushion pin inside the cushion hole while Non cushion die is running.

26 Use of proper air pressure in die cushion as per die.

27 Ensure no leakage of air/water/oil.

28 Adequate lighting in die area and work area - 400 Lux Min.

29 Adequate space around the press for free movement of operator .

30 Ensure Safety from stored dies, RM and components around the press working area.

31 Observation - any abnormal noise in the machine during setting/operation and any loose part.

32 No material is collected at Electrical panel, fire extinguisher and safety exits.

33 Ensure no loose wiring is anywhere and all electrical cable is properly wind.

A shift Operator (Sign.) :

Shift Engineer (Sign.) :

JCME/LM/F/034