Machine No.

DAILY PREDICTIVE CHECKSHEET OF MECHANICAL PRESS (HPS) Machine Name :

Date :

Activity If not done, DATE

Sr. no Sub Assy. Part no. Part name Check for Required Std. Condition Action if not ok Method Resp.
C L I T leads to 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1.1 Panel Door I Fully closed Fully closed Closed leads to B/D Visual Operator

1 Electrical Panel 1.2 A.C.unit C Cleanliness Free from dust Clean with cotton leads to B/D Hand Operator

Between Inform to
1.3 Temperature controller I Panel temp. leads to B/D Visual Operator
(25 to 35 deg.C) maintenance

At all joints, seals, fittings, Inform to

2 Lubrication 2.1 I Leakage No Leakage leads to B/D Visual Operator
hosepipe & clamps maintenance

3.1 FRL unit C I No Moisture No Moisture Moisture drain leads to B/D Hand Operator

3 Air Pressure

Inform to
3.2 At all joints, seals I Leakage No Leakage leads to B/D Hearing Operator
maintenance

Inform to
4.1 Counter Balancer I pressure in gauge As per die standard/weight leads to B/D Visual Operator
maintenance

Inform to
4.2 HOL I pressure in gauge As per die standard/weight leads to B/D Visual Operator
maintenance
Production
4
Parameter Points
Inform to
4.3 Die Cushion I pressure in gauge As per die standard/weight leads to B/D Visual Operator
maintenance

Inform to
4.4 Clutch & Brake I pressure in gauge As per press standard leads to B/D Visual Operator
maintenance

Inform to leads to B/D &

5.1 Emergency buttons of press I No loose wire/damage No loose wire/damage Visual Operator
maintenance Accident

Inform to leads to B/D &

5 Safety points 5.2 Photo-guard I Interlocking with press Interlocking with press Visual Operator
maintenance Accident

working ok/not ok working ok/not ok

Inform to
5.3 Pedestal stand front/back I & & leads to B/D Visual Operator
maintenance
No loose wire/damage No loose wire/damage

Name
Shift Operator (Sign.) :
Sign.

Name
Shift Engineer (Sign.) :
Sign.

Name
HOD (Sign.) :
Sign.

JCME/LM/F/001

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)
 Machine No:-

WEEKLY PREVENTIVE CHECKSHEET OF MECHANICAL PRESS (HPS) Machine Name :-

Date :

Req. Standard Week 1 Week 2 Week 3 Week 4

SR. NO. Sub Assembly Activities Checking Method Status Status Status Status
Condition Remarks Remarks Remarks Remarks
Before After Before After Before After Before After
1 Check the lubrication tank oil level Max. Level Level Gauge

2 Check the level of oil in Hydraulic Oil tanks Max. Level Level Gauge
Lubrication all the points where grease Lubrication should
3 By Hand
nipples have been provided be done
4 Check the counter balance lubrication Visual flow Open lub. point
Lubrication
5 Check the Pitman screw lubrication Visual flow Open lub. point
Check the cushion cylinder guide / bush
6 Visual flow Open lub point
lubrication
7 Check the slide guide lubrication flow Visual flow Visual

8 Check pump sound, abnormality No humming sound Hearing

Pneumatic Cushion &
9 Check the cushion mounting bolts. No looseness By Spanner
Adjustment
10 Oil level of adjustment gear box Max. Level Level Gauge
Slide adjustment &
control
11 Check tightness of bolts and nuts in Slide No looseness By Spanner

12 Check the abnormal noise from flywheel No abnormal sound By Hearing

Drive Shaft
13 Check tightness of clutch ring/chuck nut No looseness By Spanner

14 Clean the Dual Solenoid Valve silencer. No dust Clean

Crown, Clutch & Brake
and Flywheel Assembly
15 Check the Dual Solenoid Valve air leakage. No air leakage Hearing

16 Check the abnormal sound No abnormal sound By Hearing

Counter Balancer
Cylinder
17 Check all bolts No looseness By Spanner
Check the working of all electrical
18 Working Operate
interlocking provided in the press
Electrical Checkpoints
Check all the wires for any loose
19 No looseness By Hand
connections
20

21

22

23

Name
Technician
Sign.

Name
Shift Engineer
Sign.

Name
HOD
Sign.

JCME/LM/F/002

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)
 Machine No:-

MONTHLY PREVENTIVE CHECKSHEET OF MECHANICAL PRESS (HPS) Machine Name :-

Date :

Sr. no Sub Assembly Activities Req. Standard Condition Checking Method Jan-20 Feb-20 Mar-20 Apr-20 May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20

1 Lubrication Check oil lubricaton points (non-visible) No Leakage Visual

Pneumatic Cushion &

2 Check adjustment motor mounting bolts No looseness By Spanner
Adjustment

3 Check the gap between the guides 0.05 To 0.1 MM Filler Gauge
Slide Guide
4 Check the guides. No scratch Visual

5 Check the adjustement motor mounting No looseness By Spanner

Slide adjustment &
control
6 Check the noise from gear box No abnormal sound Hearing

7 Check the over load pressure Master Table Visual

HOL
8 Check the pneumatic valve No leakage Visual

9 Main Motor Check the main motor mountings. No looseness By Spanner

10 Check the flywheel V-belt should be tight By Hand

Crown, Clutch & Brake

11 Check the tightness of bolts & nuts. No looseness By Spanner
and Flywheel Assembly
Proper excaust of air from both Manually operate DSV spool one
12 Check the Dual Solenoid Valve functioning.
air exhaust. by one

13 Check the cam box & roller condition No wear out Visual

14 Check encoder mounting if available. No looseness By Spanner

CAM Controller &

15 Check the chain/sprocket condition No Play Visual
Encoder

16 Check the cam drive chain sensor Working operate

17 Check the tightness of the screws fixing the unit parts No looseness By Spanner

18 Check the noise from gear box No abnormal sound Hearing

MB Power Pack & Clamp
19 Check motor foundation bolts No looseness By Spanner

20 Anti Repeat CAM working No continues stroke Visual

21 TDC stop cam not more then 8 degree No continues stroke Visual
Safety Check-points
22 Warning alarm if any interlocking bypass alarm generate in HMI Hearing

23 Work & Die area light 250 -300 lux Lux meter

24

25

26

27

Name
Technician
Sign.

Name
Shift Engineer
Sign.

Name
HOD
Sign.

JCME/LM/F/003

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)
 Machine No:-

HALF-YEARLY PREVENTIVE CHECKSHEET OF MECHANICAL PRESS (HPS) Machine Name :-

Date :
Half Yearly 1 Half Yearly 2
SR. NO. Sub Assembly Activities Req. Standard Condition Checking Method Status Status
Remarks Remarks
Before After Before After

1 Check the flywheel bearing lub. Visual flow Open lub. point

As per Quality purity

2 Lubrication Check Lub oil Quality Oil testing Kit
Standard

3 Replace suction and return line filter Provide new filter Replacement

4 Pneumatic Cushion & Adjustment Check play in the guides (replace if required) 0.3 – 0.7 MM Filler Gauge

5 Check the adjustement motor current Master Table Amp. Meter

6 Slide adjustment & control Check the chain/sprocket condition No Play Visual

7 Check locking bolt of coupling No looseness By Spanner

Static test of HOL at nominal working pressure.

8 Replace the seal of HOL cylinder/valve, in case of No pressure drop Manual Hydraulic Pump
HOL leakage

9 Check & Replace Hydraulic oil As per Oil purity standard Filter/Replacement

10 Lubricate main motor shaft bearing with grease. Till Oil Grease appearance By Manual Grease Gun

11 Main Motor Check the main motor current Master Table By Amp. Meter

12 Check insulation of motor >1M ohm Meggar

13 Lubricate flywheel bearings. As per Press Manual By Hand

14 Crown Main Gear condition and Locking Key No wear tear & broken Visual

Crown, Clutch & Brake and

15 Heat Exchanger No scaling Visual
Flywheel Assembly

16 Dual solenoid valve relay condition check or Repalced No Carbon Visual

17 Check the gap of liners while disengaged clutch 2.5 to 4.5 mm by filler gauge

18 Counter Balancer Cylinder Check the piston rod condition No scratch Visual

19 MB Power Pack & Clamp Check the motor current Master Table Amp. Meter

20 Clean the panel with air blower to remove dust. No-dust Visual

21 Clean Motor Drive with air blower No-Dust Visual

Electrical Panel
22 Tightening of all terminal connection. No looseness By Spanner

23 Panel Platform Mounting Bolts Checking. No looseness By Spanner

24

25

26

27

Name
Technician
Sign.

Name
Shift Engineer
Sign.

Name
HOD
Sign.

JCME/LM/F/004

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)