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Failures 1032192
Failures 1032192
Failures 1032192
Home Railway Shed Type of LocoLoco Class POH Date POH Shop Failure Date
Pantograph PT-2 horn and panto strip panto pan with 107
broken from one side due carbon strip
to OHE wire was hanging. changed.
Bogie & its Axle box-10 having metal After dismantling 197
Mech. equip. content and grease it was found that
burnt. Wheel set-5 racer
and thrower
badly melted due
to rubbing with
each other. So
wheel set-5
changed.
MPFDCS TM-4 isolated due to auto Loco checked in 29
regression from QD2. shed by firm staff
and found
current difference
between TM-4 &
TM-5 is showing
200 Amp but
checked by
Clamp meter and
found current
difference is 30
Amp. Due to not
proper calibrated
in MPCS current
difference
showing above.
Re-calibration
done by firm staff
after that TM
current difference
is normal.
Equipment
History- Make-
SIL, S.No-
0041004C14
Gear case Gear case upper half one Gear case 101
bolt broken changed
Traction Boogie isolate GTO short 88
converter
(SR)
Pn. Valve Heavy air leakage from Loco checked at 269
MR-3 safety valve. HTE and found
air leakage from
SS-1 valve. SS-1
valve changed.
Miscellaneou During IC0 following All defects were 1
s defects were found. 1) attended during
Maximum auxiliary IC0.
motor’s foundation
bolts are non-standard.
2) MVMT-2 having
bearing sound. 3) Both
MVMT check nut (slotted
nut) are old fitted. 4)
MVRH and MVSI-2 duct is
old fitted. 5) CTF-2
backside gasket damage.
6) HVMT-1 changed due
to defective (sluggish
operation). 7) Air dryer
switch changed due to
old switch fitted. 8) RC
network for VCB, one
connection cable
deficient. 9) Cab 1 MP
changed due to MPS not
working 10) Oil-leakage
from GR head shaft due
to mounting stud thread
badly damaged condition.
11) BA 1+2+3 panel
control cable (max. cable)
insulation crack and
Switch damage
VCD condition. 12)
not acknowledge by VCD foot switch ( 233
PVCD .Loco checked at PVCD) is being
JHS yd on dt. 25.02.15 over hauled in
and found CAB-2 foot every major sch.
switch defective same & changed on
foot switch changed. condition basis.
After dismantling of
switch & found its contact
broken. POH done on dt
07.06.14
Traction While working on line TM changed. Bad 297
Motor QOP1 dropped, TM3 workmanship by
isolated. Loco checked in POH-BSL.
shed found Traction
motor CE side locking
plate broken. The reason
behind CE side locking
plate broken may be due
to quality of locking bolt.
BRC shed is using locking
plate bolt of grade 8.8P
as per SMI-220 issued by
RDSO but during POH
grade of locking plate
was found 10.9P. The
above failure appears due
to bad quality of locking
plate bolt provided during
POHed. So, you are
requested to take
necessary action to avoid
recurrence of such work
carried out during POH.
Bogie & its All Wheels found cut and Both bogie WRP 354
Mech. equip. scratch marks done
Miscellaneou 1)MPH oil leakage from 1)MPH changed. 32
s terminal gasket and 2)MVSL-1
equalizing pipe bottom changed.
side. 2) MVSL-1grease 3)Attended.
leakage from NDE & DE 4)Attended
side. 3)MVRF grease 5)Both studs
leakage from NDE & DE changed.
side. 4)Cab-1 side fan 6)Cleats
wings came out from changed.
shaft. 5)TM-1 Big 7)Rubber packing
inspection cover bolt provided.
fixing stud threads given 8)Carbon brushes
up. 6)All Motors Cable changed with one
cleats having gap. 7) All grade(EG105).
TM power cables rubber 9)Copper pipe
packing not done. 8) In brazing done
TM-1 Mixed grade carbon 10)Locking nut
brushes provided(EG provided. 11)New
105+EG8220). 9)SMGR 5 mm Ellen key
incoming air copper pipe bolt provided.
line air leakge due to 12)RPGR
crack. 10)SMGR manual replaced with
drive drum came out, good one. 13)
since locking nut came Copper pipe line
out. 11)Head shaft CGR chd with good
bowel gear fixing 5 mm one. 14)Panel
Ellen key bolt 01 no checked values
threads worn out. ok. 15)Planned in
Miscellaneou 12)RPGR
Cab-2 BP/FPresistance value
angle cock major
Newschedule.
thread 171
s broken due to CRO welded & both
angle cock with
rubber hose pipe
fitted
Transformer TF Oil leakage from Gauge glass -4
gauge glass changed
Vacuum High voltage capacitor Loco checked at 46
Circuit near MPH burnt. angul shed and
Breaker found one
(VCB) capacitor was
burnt of RC net
across VCB.
Same changed.
Miscellaneou Wheel No-1 abnormal Polish cut done 168
s sound due to skid
Miscellaneou HRAVT on 3. Cab-2 ALP Cab fan replaced 157
s side cab fan earthed.
HT/LT cable Cab -1 H/L not working in Cable replaced at 365
bright mode since cable NKJ yard on
no-A-202 from cab-1 SB 17/12/14
to H/L terminal was open
ckt cables rubbed with
metalic portion behind
SPM and got parted this
is bad work man ship
case by POH/PER
Bogie & its Axle box No.4 excess Journal polishing 303
Mech. equip. metal content in grease done, new
sample. Inner racer of Ab bearing along
No.4 cracked due to with racer
improper journal dia provided.
meter.
Bogie & its Axle box No.4 excess Journal polishing 303
Mech. equip. metal content in grease done, new
sample. Inner racer of Ab bearing along
No.4 cracked due to with racer
improper journal dia provided.
meter.
Miscellaneou CTF-1 Finger no. 4 & Flashed contacts 70
s drum contact no. 4 replaced by shed.
flashed. Contact bedding
found improper.
Pn. Pipe line Cab-1 BP + Cab2 FP & BP All said cock O/H 179
angle cock very hard with kits (AKI)
operation as adjusting and tested Ok
housing cracked.
Compressor/ Loco arrived in shed on Informed to 65
Exhauster 19.10.14 for CP-2 CWM/BSL with
abnormal sound. During copy to firm vide
testing it is found that tech-55 dt,
CP-2 giving abnormal 20.10.14
sound form cranck &
bearing. It was provided
in this loco by ELW/BSL.
During POH on 15.08.14.
Make-ELGI TRC-
1000(UG), S/N-
EMIS960710.
Transformer Loco tripped via QVRH Loco checked and 300
radiator blowing to be found MVRH
done. rotation checked
found ok.
Radiator blowing
done after that
air flow less due
to Radiator
chocked.Radiator
changed and
precautionary
basis MVRH
changed.
Traction Smoke emission from TM-6 changed. 595
Motor TM-6. TM-6 pinion end
bearing seized.
Transformer OIL LEAKAGE FROM TRANSFORMER 214
TRANSFORMER CHANGED
FOUNDATION( NEAR
LIFTING HOOK). ON
LIFTING THE
TRANSORMER FOUND
BODY WALL CRACK
ABOUT 3" FROM
WELDING BELOW
BOTTOM SIDE OF
RADIATOR TO MPH
COCK
Miscellaneou No defect noticed when No action Loco 1
s checked at chitpur yard working normal
by KPA staff & HQOP-2 on line .
kept 'ON' This trouble
was occurred just after
POH sch on 14/10/14by
ELW KPA
Miscellaneou Electrical Items 1. MVSL During IC0- 9
s not changed. 2. TFP 14.10.14
damping panel and other
panels not changed. 3.
BL box of driving desk
not changed. 4. Cab
heaters not changed. 5.
Analog NR not changed.
6. Electro magnetic
contactor not changed. 7.
EPC & C-145 shunting
contactors not changed.
8. Reverser not changed.
9. MU coupler jumper
pins not changed. 10.
DBR girds not changed.
11. C-118 with R-118 not
changed. 12. Modified
1500 Amp. J1 & J2 not
fitted (1000 Amp J1 & J2
fitted). 13. HOM
modification not done.
Mechanical Items. 1.
Cab-2 CBC yoke assembly
having 20 mm gap. 2.
Bow assembly with
plunger of pantograph
not changed. 3. 02 Nos
Traction roof foot
Bogie -1insulator
isolate Valve set GTO 103
converter burst
(SR)
Miscellaneou LSP glowing sander direct Loco checked and 371
s tested from both
cab found notch
progression and
regression is
normal. All line
contractor and
shunting
contractors
operation is
checked found
normal. All TM's
working is
normal.
Operation of
VESA1 and LSP is
normal. QD
setting checked
found QD1-
160amp/128amp,
QD2-158amp/128
amp. Joint note
made. Mal-
operation by LP.
Miscellaneou J-1 & J-2 contact flashed. All look out glass 44
s During checking it was changed.
found that both cab LP & Informed to
ALP side look out glass CWM/DHD vide
fogy and not visible out Tech-MTR,
side. dt.29.03.14.
Axle Box During IC0 inspection Thrower hitting 50
found, Axle box-4 high with box rollers,
metallic - 2911 ppm outer racer
chipped off.
Racer & thrower
changed by shed,
vide letter No.
WAT/TRS/T/58/1
042, Dt. 02-04-14
to CWM/KGP
Traction Oil leakage from 'L' pipe L' pipe changed. 120
converter below portion as below
(SR) cracked.
Miscellaneou Working Tr. No- 2149 Dn In shed checked 150
s Loco trip via QSIT and found cab1
external earth fault lamp ALP side heater
glowing terminal base
insulator broken
so terminal board
tilted terminal
touched with
body.
Auxiliary Loco trip via QOA & bad In shed loco 261
Motor smell from H.T checked and
compartment. Block-I found MVMT1
isolated. bonded. MVMT1
changed. MVMT1
dismentalling
done and found
inter turn
insulation failure.
Regarding C101,
C102 not closing
Loco checked
from both cab
found normal.
Auxiliary Loco trip via QOA & bad In shed loco 261
Motor smell from H.T checked and
compartment. Block-I found MVMT1
isolated. bonded. MVMT1
changed. MVMT1
dismentalling
done and found
inter turn
insulation failure.
Regarding C101,
C102 not closing
Loco checked
from both cab
found normal.
Bogie & its wheel set-3 gear side wheel set-3 164
Mech. equip. suspension tube grease changed
not entering
Miscellaneou BLCPA not working on Loco checked by 26
s putting BLCPD . Heavy air maint. staff and
leakage from RGCP & CP found CP not
safety valve. MR presure working from
not increase more than 1 BLCPA but when
Kg. BLCPD "ON"
safety valve blow.
ET Maint.
staff/DNR called
at ELS/MGS and
they reported
that air dryer
cock & BP addl.
cock isolated by
bad element at
RJPB. Both cock
made normal by
maint. staff/RJPB
and pressure
build up normal.
No any air
leakage from
loco.
Bogie & its Heavy oil leakage from Old good Yaw 110
Mech. equip. Yaw Damper. Damper fitted.
Bogie & its Inner hanger plate Old good hanger 110
Mech. equip. broken from top plate fitted (FTIL.
Bogie & its Inner hanger plate Old good hanger 110
Mech. equip. broken from top plate fitted
(FTIL).
Bogie & its stud of slack adjuster Old slack adjuster 110
Mech. equip. broken. fitted (mod).
Bogie & its Both brake rod bend. Both brake rod 110
Mech. equip. fitted.
Bogie & its Brake Hanger (slab old good fitted. 110
Mech. equip. side)bend.
Sensor (FDU, Earth fault in control ckt. FDU changed. 110
Speed, FDU defective
Pressure,
Temp. OHE/
Voltage)
Bogie & its This loco has failed due Brake hanger 139
Mech. equip. to brake hanger No.3 changed by shed,
fallen along with "L" clam vide letter
between wheel No. 1 &3 No.WAT/TRS/T/3
and also small pull rod 2C/344, Dt. 05-
broken on 18-01-14. The 02-14 to
failure was due to CWM/ELW/POH/K
improper welding of GP
supporting bracket of
fulcrum pin during
POH/RC/KGP
Auxiliary MVSL-1 burnt since MVSL replaced 88
Motor motor one phase earthed with over hauled
and MVMT 2 abnormal one MVMT duct
sound since duct replaced.
vibration.
Traction QOP1 drop .J1 Loco checked at 61
Motor flashed .TM1 + 3 flashed. GZB and found
tips no. 2, 5, 6 &
12 flashed.
Flashing removed
and TM 1 and 3
also slight flash,
flashing removed
and found
normal. In shed
loco also chcked
and found after
attention of
reversor by GZB,
reversor was
normal. Only
slight groove in
tips no. 6. Same
filing done. TM1
& 3 Arc horn
flashed. ET2 gap
was 105 (no
flashing).
RCAPTFP 1-
44.15, DC
damping 25.6,
Q20 - 860, RPS &
shunting
contactor also
Miscellaneou During IC0 sch-Air drier Air drier O-ring 78
s leakage from I st replaced,EMC
tower,C-107 contact changed,L-3 EPV
pressure less,L-3 EPV changed,MVMT-1
leakage from exhaust, changed &
MVMT-1&2 ab MVMT-2 impeller
sound,QPDJ closed at changed,QPDJ
4.8kg/cm2, J-1 out side changed,J-1 out
EPV stuck up ,Cab-2 SA-9 side EPV
MR drop 1.5kg/cm2 when changed,SA-9
brake applied,S-41EPV strainer body
leakage from exhaust changed,S-41
EPV changed,
Miscellaneou During IA sch-AUto drain Valve 96
s valve leakage,QCON not changed,Contecto
pick up, r changed,
Bogie & its Gear case No.5 & 6 Gear case No.5 & 80
Mech. equip. bottom side having gap. 6 replaced.
Axle Box During IC schedule on Wheel set 162
11.07.13 noticed that No.6(Sl.No.72587
Axle box No.11 metal BSL) replaced.
content was more
(064%). On dismantling
the axle box it is
observed that inner racer
(Outer side) rotated and
the journal size was
reduced to
149.98mm.The above
wheel set failed due to
improper interfernce
fitment of axle box
bearing.
Miscellaneou CP1 foundation base welding done. 79
s crack.
Auxiliary MVSL1&2 grease pipes Attended duly 0
Motor leaking taking to shop
floor
Traction HMCS 2 on II due to NC- L-4N, NC-4 321
Motor 4 air leakage. replaced.
Traction Traction motor-2 checked Traction Motor - 358
Motor found that negative shunt 2 was changed.
flashed and cut after
crimping point. Fail
equipment details :
Traction Motor - 2, Sl.No.
3662( Single potted)
Axle Box Axle Box- 4,9,10 &11 Axle box 4,9,10 114
high metallic &11 changed.
60mg,200mg,180mg &
80mg respectively
Suspension 1) SB 1&5 metal fused 2) 1) SB 1&5 114
Bearing (SB) SB No.2,4 &6 CE side bearings changed
wicks springs broken 2) SB No.2,4 &6
CE side wicks
springs changed
Pn. Valve loco no. 27690 (WAG-7) Auto drain valve 260
of ELS/CNB arrived shed changed.
on 27.02.13 for IB
schedule. During
checking in ELS/CNB,
found Auto drain valve air
leakage. Sr. No-580.H,
Model No-580.H6
Bogie & its On wheel no.7 outer pull Pull rod changed. 156
Mech. equip. rod broken
Relay Loco failed due to QPR-2 Loco could have 292
coil over heated and its worked with
armature stuck up inside proper wedging
and Q-51 permanently of Q-51 relay. To
energized, hence TLTE. overcome this
problem ELS/BIA
has suggested to
provide HPAR
switch similar to
as provided in
FDCS base loco in
agenda item
listed no.-09 in
35 MSG meeting.
However it was
not
recommended.
Traction On every arrival of Loco TM changed. 43
Motor No. 23053 Off POH/KGP
it is observed that, its
TM-6 Commutator
becoming smokey since
IC0 04-12-12. MS/194
was not been carried out
at your end during POH.
TM-6 having double coil
type MP & IP coil as non
modified TM provided in
Loco 23053 during POH.