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Chapter I
INTRODUCTION
Background of the Study
Coconut products are some of the major products that are export in the
Philippines. There are various ways to press the coconut which is done manually
mechanically and by machines as well.
Throughout the year, coconut have serve different purposes in the
household in terms of cooking in the certain factors who are into producing goods
such as cooking oil and as raw materials which cause its demand to rise. The
traditional way of extracting coconut milk is means of squeezing the presser
coconut with, as the defined as the time consuming and it involves with the use of
your hand.
A conceptual design of machine capable of grating coconut and further
extracting the milk was evaluated for its milk extraction efficiency. The grating
mechanism was equipped with rotary shredder whilst the extracting mechanism was
designed as screw-barrel assembly with variable pitch. Factors such as the motor
speed, gear, and speed ratios, size and number of grater bumps, geometry of
hoppers, and pitches of the extractor shaft were carefully considered.
In order to improve its quality a coconut presser with coconut grater
machine use to fully extract the milk from the coconut that has been developed. This
machine in the present time occurs as manually and mechanically operated ones. In
relevance to these machines, different studies have been made with different
purposes at hand.
Recent studies available have commonly focused on designing or modifying
the coconut machine in order to improve its performance quality and quantity of the
product or to have comparison into existing machine.
Given this situation, the researchers have been the opportunity to pursue this
study that will cater the well-being of the users of such machine.
The aimed of this study was to designed and manufacture a power squeezer
for the collection of the coconut milk in to this coconut grater with coconut presser
machine.
COCONUT PRODUCTION
Coconut (Cocos nacifera L..) is widely cultivated in tropical and sub-tropical
countries , in the Philippines, statistics indicated that areas planted with coconut
covers 3..517 M hectares equivalent to 26% of the total agricultural land
(PSA,2015). Sixty-eight 68) out of 81 provinces are considered coconut areas,
representing 1,195 coconut municipalities, in 2015, the recorded number of bearing
trees reached 329.9 million with an average production of 14.902 billion nuts in the
last three years (PCA, 2017).
(Dar, (2017) ) stated that the coconut lands reached $2.0 billion in 2016.
Coconut can be considered as one of the major crops in many provinces in the
Philippines because of its abundant supply in the market, many surveys conducted
and have shown the entire parts of the coconut may be used for different purposes.
Its fresh grated meat has many uses to food processing and households particularly
in preparation of pastries, cakes, production of coconut milk and oil to be used as
important ingredients for many goods that can be seen in the markets.
EXTRACTING COCONUT
According to SA Odumi, OJ Ramunu Imperial Journal of Interdisciplinary
Research (IJR) 3 (9), 2017 the conventional traditional method of extracting from
coconut is stressful, inefficient and takes longer time. From the results obtained
from the wet basis and dry basis, it was noticed that the machine can perform better
when the coconut is dried to 10%-12% moisture content before extraction.
However, it is confirmed that, more coconut could be obtained from un-matured
coconut flesh.
COCOS NUCIFERIA L.
Umesh Patil, Soottawat Benjakul Journal of Food Science 83 (88). 2019-
2027, 2018 stated that coconut palm ( Cocos nucifera L.) is an economic plant
cultivated in tropical countries, mainly in the Asian region. Coconut fruit generally
consist of 51.7% kernel, 9.8% water, and 38.5% shell. Coconut milk is commonly
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CAGAYAN STATE UNIVERSITY – LASAM CAMPUS
Centro 02, Lasam, Cagayan
manufactured from grated coconut meat (kernel). Basically, coconut milk is an oil-
in-water emulsion, stabilized by some proteins existing in the aqueous phase.
Maximation of protein functionality as an emulsifier can enhance the coconut milk
stability.
PRESSING MECHANISM
According to I Wayan Surata, Tokorda Gde Tirta Nindhia, D Budyanto, AE
Yulianto IOP Conference Series: Materials Science and Engineering 201 (1),
012015,2017 the process of cooking oil production generally started with the ripe of
coconut meat and pressing the grated meat to obtain coconut milk. Pressing
mechanism to obtain coconut milk is a very important step decisive in the process of
the producing milk. The amount of milk produced depends on the pressure applied
at the time.
SQUEEZING MACHINE
Evawati Evawati, Irwan Roza, Rince Alfia Fadri International Conference
on Sustainable Agriculture (IOP Conf. Series: Earth and Environmental Science
2019) The mechanical squeezing machine is to produce coconut milk that is suitable
for the manufacture of galamai.
NUTRITIONAL COCONUT
Journal food of science and technology (2022) stated that fresh coconut
products are valuable for many food preparations owing to their nutritional and
flavor properties. Coconut is also known for its by-product namely coconut flour,
which is rich in protein and dietary fiber could be used in the preparation of
functional foods.
DEHUSKING MACHINE
South Asian Journal of Technology and Science 1 (2) 42-47, 2020 stated that
coconut dehusking is one of the procedures that take numbers of time and efforts.
Mostly they involve human labor with the help of manual tools that made from steel
CSU – College of Industrial Technology 6
CAGAYAN STATE UNIVERSITY – LASAM CAMPUS
Centro 02, Lasam, Cagayan
or wood crowbar. However, most of them, only focus to dehusk only the coconut.
Therefore, objective of thus paper is to determine the conceptual designs of dual
operating dehusking machine.
COCONUT HUSK
Results in Physics 11, 1-4, 2018 stated that in this work, waste coconut husk
was explored a potential raw material for silica production. Coconut husk was
burned in controlled environment inside electrical furnace.
COMMERCIAL CROP
Biomed Research International 2018,2018 stated that the coconut palm
(cocos nuciferia) is an important commercial crop in many tropical countries but its
industry generates large amounts of residue. One way to address this problem is to
use this residue coconut husk, to produced second generation ethanol.
Arabian journal of chemistry 10, S3381-S3393, 2017 stated that the
conclusion of coconut milk may not be suitable as an interim transport media due to
poor maintenance of cell viability.
CSU – College of Industrial Technology 7
CAGAYAN STATE UNIVERSITY – LASAM CAMPUS
Centro 02, Lasam, Cagayan
To the researchers, this study will help them provides baseline data for
those who are manufacturing food preparation machines
To the Cagayan State University Lasam Campus, this study will help
student’s easy, safe, use and rapid to operate this coconut grater with coconut
presser machine.
To the students, this proposed study will serve as one of their references in
innovating more machines that can truly help humankind. This study will help the
students to think beyond their capabilities that there is so much more they can do to
the existing thing around them.
To the agriculture industry, this is will serve as a help for faster, lesser,
labor agricultural for sustainable agriculture.
integrated to the current researchers which are vital for research innovation and
essential time and energy convenience. This study limits itself to the development
and innovation of the coconut grater with coconut presser machine. Furthermore,
the enhancement of the waste plans for the machine is safety and efficiency.
Definition of Terms
The following are defined operationally:
AFLATOXIN – refers to a group of closely related metabolities produce by
Aspergillus flavous and Aspergillus parasiticus.
AMYLOPECTIN – refers to a component of starch that has a high
molecular weight and branched structure and does not tend to gel in aqueous
solutions.
AMYLOSE –refers to an anunbranched long polysaccharide, or sugar,
chain. A polysaccharide is molecule made up of multiple sugar molecules bonded
together.
AREACACEAE – refers to a family of perennial flowering plants in the
monocot order Arecales. Their growth form can be climbers, shrubs, tree-like and
stemless plants, all commonly known as palm. Those having a tree-like form are
called palm trees.
AUTOMATION – refers to an automatically controlled operation of an
apparatus, process, or system by mechanical or electronic devices that take place of
human labor.
CATER – refers to a variety of practical equipment and products created
and design in various colors, material, mechanisms, shapes, sizes, and style.
CENTRIFUDGE –refers to a machine with a rapidly rotating container that
applies centrifugal force to its contents, typically to separate fluids of different
densities (e.g., cream from milk) or liquids from solid.
EFFICIENCY – refers to the ability to do something or produce something
without wasting materials, time or energy; the quality of being efficient.
EMULSIFIER – refers to any of numerous chemical additives that
encourage the suspension of one liquid in another, as in the mixture of oil and water
in margarine, shortening, ice cream, and salad dressing. A number of emulsifiers are
derived from algae, among them algin, carrageenan, and agar.
Chapter II
This chapter deals with the used of Researcher design locate of the study, sampling,
materials and the chapter illustrated the steps for material and specification, product
development procedures, and testing procedures, the researcher will use this as a
starting points to conceptualize the electric coconut presser with coconut grater and
develop the method for coconut presser with coconut grater and also identify the
standardize, capability and test the coconut presser with coconut grater before
commercialization.
A motorized hydraulic pressing device and coconut grater for coconut milk
extraction is designed and developed, design considerations include higher
production rate in extracting coconut milk, high quality of milk, maintenance
friendliness and ease and safety of operation, the device is composed of a hydraulic,
motor, drill assembly, it has a variable pressing force which can be controlled by a
control switch, the pressing and grating device is expected to help the form-level
producers and cooperatives in enhancing the production efficiency and product
quality of virgin coconut oil, actual testing of the device shows that the amount of
milk that can be extracted is considerably increased at a shorter time.
The conduct of the study utilized experimental research design specifically food and
agriculture product development, the researcher was developed an innovative
product, the electric coconut presser with coconut grater, the product went through a
variety of tests, safety, friendliness of the electric coconut presser with coconut
grater machine.
The standardization of electric coconut presser with coconut grater, the researchers
was conducted in Cagayan State University Lasam, Campus. The electric coconut
presser with coconut grater machine was obtained from food machine at Cagayan
State University Lasam Campus.
DEVICE DESCRIPTION
WHOLE VIEW
SIDE VIEW
01Figure 1.Shows the whole and side view of coconut grater and presser.
DEVICE STRUCTURE
FRONT VIEW
SIDE VIEW
4 5 3
7
2
1 8
6
Legend: 10
1. Plug 6.Hydraulic jack
2. Switch 7. Spring
3. Electric motor 8. Base
4. Grater 9. Electric drill
5. Basin cover 10.Reverse
MATERIALS
1. Steel Bar
2. Hydraulic Jack
Is a device lifting heavy objects especially one for raising the axle motion
vehicle off the ground so that a wheel can be changed or underside inspected.
3. Angle bar
An iron or a steel structure bar that has L- shaped cross section. It is often
installed within or along the edges of the beams and other platforms that may not
have enough capacity to carry the expected load.
4. Spring wire
A spring is an elastic object that stores mechanical energy. In
everyday use the term often refers to coil springs, but there are many
different spring designs. Modern springs are typically manufactured
from spring steel although some non-metallic objects like the bow are
also springs.
8. Electric Motor
9. Stainless Container
Stainless container have long term valve. Its durable and does not break, so
there is no need to buy a replacement if you drop them on a hard.
MA-YC80B
Total ₱ 13,725.00
1 The length and breadth of the coconut presser were used to construct
the frame. Electric welding was used to create the frame and install
the electric motor.
3 By turning on both the stepper motor in the clamp mechanism and the
stepper in the blade mechanism, the scraping blades are spread apart.
4 The wire spring is used to regulate the hydraulic jack and pressurized
machine using an electric drill.
5 Using a meal tray and a hydraulic jack, the hydraulic jack was to
convey, push, and pump the coconut milk.
6 The stainless food tray was chosen because it resists corrosion and
has the ability to regulate the flow of coconut milk into the container.
MACHINE PROCEDURE
Here are the steps on how to operate the Electric Coconut Presser with Coconut
Grater.
CLEANING PROCEDURES
Unplug the electric motor before start to clean and also lets wait for
our electric motor to cool down
Then researchers get a clean towel or wipe and then researchers will
start cleaning for the grater blade
Clean the basin
Start cleaning our coconut presser
Clean the electric motor ,hydraulic jack
Clean the body of the base
TESTING PROCEDURE
In testing the grated coconut, the researcher used grater blade to determine
which blade is fitted to purpose of grating.
1. COCONUT
a. Remove the coconut shell
b. Crack the coconut
c. Remove the coconut water
d. Grate the coconut
e. Plug and switch the electric motor simultaneously
f. Grate the coconut
g. Turn off the switch and remove the plug
While to squeezed the coconut milk the researcher used hydraulic jack to
operate the machine.
2. COCONUT MILK
a. Put the coconut milk to the center of machine
b. Start squeezing with the hydraulic jack
c. The coconut begins to be squeezed
d. The coconut milk comes out
Over all with the use of this automated machine it is highly efficient as it
involves less effort and quite easy to use just in a short minute compared to manual
devices which consumed time and effort. Therefore the machine was fine and our
device was able to shred the coconut and there was no problem on it.
CHAPTER III
The grater blade is fit in ¾ with 20 mm shafting that is used to grate coconut
by placing the blade attached to it front in the half cut coconut and then twisted to
take out the fine shavings. It is design mainly to grate the coconut while operating
through with the use of electric motor. The electric motor has 220v
/60HZ/1740r/mm which motors operate through the interaction between the
motor's magnetic field and electric current in a wire winding to generate force in the
form of torque applied on the motor's shaft.
The hydraulic press has 5tons which lifting heavy objects especially one for
raising the axle motion vehicle off the ground so that a wheel can be changed or
underside inspected. The spring is an elastic object that stores mechanical energy
which have 27.2mx4mm and supported by hydraulic jack.
A power drill is a tool with an electrical motor that rotates a replaceable drill
bit at your choice of speeds to create a hole in a variety. It composed of 880W, 10
mm, 220-240v, 50-60 Hz speed and 0-2800 r/min.
The factors considered in this experiment were machine speed, and time. The
performance result reveal that the weight of coconut milk graterted at 240 grams (g)
was relatively the same with the extracted of 250 grams (g) but were significantly
higher compared to the other two levels which is shredded a ½ cup of coconut milk
is (50g) and 2/3 cup is (66g). TTT
CONCLUSION
Hence, the researchers studied about the coconut grater and presser machine
learned about the difference existing machine with their working application. To
conclude with, a final design of dual purpose grater and presser machine have been
decided in this paper. Several research and development work needs to be done for
further task. This will introduced to the community with a new product that may
help dealing with coconut presser and grating operation. There are so many types of
machine been invented but the innovation still comes with new ideas. Therefore, the
creation of this dual purpose coconut grater and presser machine just a part of
innovation to help the human being.
RECOMMENDATION
1. The researchers recommend that milk extracted from this coconut presser
and coconut grater machine be subjected to other tests as related to nutrition
and also will reduce time, effort, and efficient.
2. The researchers recommend that the future researchers work will provide
clarity about this coconut presser and grater machine used. And the size of
all components that suitable for this machine.
3. The researchers recommend that the coconut presser and grater machine
should be scaled up to suit industrial production in related to innovative
research for national development.
4. The researches recommend that the designed and fabricated machine tested
multi- purpose grating machine be used for the purpose.
REFERENCES
Websites:
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Synthesis and structural properties of coconut husk as potential silica
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Bazhal, M., & Koutchma, T. (2022). Ukraine as a food and grain hub: Impact of
science and technology development on food security in the world. Frontiers
in Food Science and Technology, 2, 1040396.
Benjakul, S., Patil, U., Prodpran, T., Senphan, T., & Cheetangdee, N. (2017). A
comparative study of the physicochemical properties and emulsion stability
of coconut milk at different maturity stages. Italian Journal of Food Science,
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Bolivar-Telleria, M., Turbay, C., Favarato, L., Carneiro, T., de Biasi, R. S.,
Fernandes, A. A. R.,
... & Fernandes, P. (2018). Second-generation bioethanol from coconut
husk. BioMed research international, 2018.
Fatimah, F., Gugule, S., & Tallei, T. (2017). Characteristic of coconut milk
powder
made by variation of coconut-water ratio, concentration of tween and guar
gum. J. Appl. Sci. Res, 13(6), 34-44.
Feigin, V. L., Abajobir, A. A., Abate, K. H., Abd-Allah, F., Abdulle, A. M.,
Abera,
S. F., ... & Nguyen, G. (2017). Global, regional, and national burden of
neurological disorders during 1990–2015: a systematic analysis for the
Global Burden of Disease Study 2015. The Lancet Neurology, 16(11), 877-
897.
Ijarotimi, O. A., Biobaku, O. R., Badejoko, O. O., Loto, O. M., & Orji, E. O.
Lira, Giselda Macena, et al. "Changes in the lipid fraction of king mackerel pan
fried
in coconut oil and cooked in coconut milk." Food Research International 101
(2017): 198-202.
Lu, X., Chen, J., Zheng, M., Guo, J., Qi, J., Chen, Y., ... & Zheng, B. (2019).
Effect
of high-intensity ultrasound irradiation on the stability and structural
features of coconut-grain milk composite systems utilizing maize kernels
and starch with different amylose contents. Ultrasonics sonochemistry, 55,
135-148.
Moreno, M. L., Kuwornu, J. K., & Szabo, S. (2020). Overview and constraints of
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Patil, U., & Benjakul, S. (2018). Coconut milk and coconut oil: their manufacture
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C., ... &
Crini, G. (2017). Alkylphenol and alkylphenol polyethoxylates in water
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and probiotic milk as storage media to maintain periodontal ligament cell
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Nindhia, T. G. T., Budyanto, D., & Yulianto, A. E. (2017, May). Design
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Publishing.Technology Development for Organic Production of High
Quality Virgin Coconut Oil.
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(2017).
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APPENDICES
WEEKLY TASKS
Week 1
The researchers arranged their papers and helped each other. Each of them was
Week 2
Researchers planned how much will pay to buy their materials to build their
Week 3 and 4
After the payment the reserachers collected and started to buy their materials for
machine.
Week 5, and 6
Week 7, 8 and 9
Week 10
DOCUMENTATION
CURRICULUM VITAE
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JAYSON R. VILLATOR
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Email : jaysonvillator57@gmail.com
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DARREN R. CAUILAN
Cell # : 09279946388
Email : darrencauilan@gmail.com
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CAGAYAN STATE UNIVERSITY – LASAM CAMPUS
Centro 02, Lasam, Cagayan
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