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Tip Seal Study Leakeage
Tip Seal Study Leakeage
a r t i c l e i n f o a b s t r a c t
Article history: A tip seal is applied to prevent a radial leakage at a tip of scroll wrap in scroll compressors. When the tip
Received 15 March 2020 seal is pressed hard against a base plate of the scroll, the radial leakage will decrease, while friction at the
Revised 19 December 2020
tip seal will increase. There is a trade-off between the leakage and the friction. It is needed to clarify the
Accepted 16 January 2021
relationship between the leakage and the friction at the tip seal to optimize a scroll compressor design.
Available online 21 January 2021
In this study, a test apparatus which could evaluate the leakage and the friction at sliding surface of the
Keywords: tip seal simultaneously was developed. The influence of several parameters, such as upstream pressure,
Scroll compressor length and width of the tip seal, oil supply rate, rotational speed and oil viscosity, on the seal effect
Tip seal and the friction was examined with the test apparatus, and the influences of these parameters were
Leakage generalized.
Friction
Lubricating condition © 2021 Elsevier Ltd and IIR. All rights reserved.
Mots clés: Compresseur à spirale; Joint d’étanchéité; Fuite; Friction; Condition de lubrification
Introduction the compressor performance is large and there are many studies
on the leakage characteristics at the tip seal. Inaba et al. (1986) ex-
Scroll compressors are widely used as refrigerant compres- amined the leakage through three different flow paths around the
sors as well as air compressors, helium compressors and vacuum tip seal, i.e. a radial leakage across the tip seal, a tangential leak-
pumps. There are two leakage paths in a compression chamber age through a back clearance behind the tip seal in a seal groove
formed by a fixed scroll and an orbiting scroll. One is the leakage and the tangential leakage through a clearance between the wrap
paths at a radial clearance between the wraps of fixed and orbit- and base plate. Ancel et al. (20 0 0) investigated the behavior of the
ing scroll. The leakage through the radial clearance is suppressed tip seals of a multi-blade type and a monobloc type by measuring
by pressing the orbiting scroll radially against the fixed scroll by pressure on the tip seal in the seal groove. Youn et al. (20 0 0) stud-
a mechanism such as a compliance mechanism. The other leakage ied the leakage at the tip seal in scroll compressors by a model
path is an axial clearance between a tip of the scroll wrap and a compressor using compressor elements under an actual operat-
base plate. A tip seal is often used to prevent the leakage through ing condition, and a contact clearance between the tip seal and
the axial clearance. Oil inside the compression chamber has the the base plate was theoretically analyzed. Lee et al. (2002) dis-
sealing effect and reduces the leakage through the clearances. cussed flow models to estimate the leakage across the tip seal
Since seal length of the axial clearance is longer than that of the and measured tip seal behavior by a laser displacement sensor.
radial clearance, the influence of the leakage across the tip seal on Adachi et al. (2012) showed the leakage characteristics at a small
clearance with solid contact which modeled the axial clearance be-
∗
tween the tip of scroll wrap and the base plate in the scroll com-
Corresponding author.
pressor. Fukuta et al. (2014) clarified that when an angle of outer
E-mail address: fukuta.mitsuhiro@shizuoka.ac.jp (M. Fukuta).
https://doi.org/10.1016/j.ijrefrig.2021.01.016
0140-7007/© 2021 Elsevier Ltd and IIR. All rights reserved.
M. Fukuta, T. Sotani and M. Motozawa International Journal of Refrigeration 125 (2021) 104–112
verter controlled induction motor. Vertical force on the tip seal was
Nomenclature applied by a cantilever through a linear rod and a center pin so
that the tip seal contacts parallelly and uniformly with the base
D Outer diameter of tip seal [m] plate. The vertical force to the tip seal was measured by a load cell
Fc Contact force [N] mounted between the linear rod and the cantilever. The contact
Ff Frictional force [N] force on the tip seal was obtained by subtracting a pressure force
FPb Pressure force induced by pressure difference be- acting inside the tip seal from the vertical force measured by the
tween back and sliding surface of tip seal [N] load cell. Working fluids were nitrogen gas and low viscosity re-
Fv Vertical load [N] frigeration oil (10 mm2 s−1 at 40°C). The nitrogen gas was supplied
Fx Frictional force on x axis [N] from a gas cylinder into the tip seal, and outside of the tip seal was
Fy Frictional force on y axis [N] open to the atmosphere. The gas pressure was adjusted by a regu-
G Mass flow rate of gas [kg s−1 ] lator and measured by a strain gauge type pressure sensor. The gas
h Apparent clearance [m] leakage at the tip seal was measured by a thermal flowmeter. The
L Length of tip seal [m] oil was supplied by a syringe pump which could deliver minute
P Upstream gauge pressure [Pa] flow into the tip seal. The gas and the oil were supplied into the
S Sommerfeld number [-] tip seal through PTFE (polytetrafluoroethylene) tubes which were
V Sliding speed at tip seal [m s−1 ] flexible and sufficiently long so that there was no influence of the
W Width of tip seal [m] tube connection on the measurement of frictional force at the tip
η Viscosity of oil [Pa s] seal. The oil was uniformly spread on the base plate by a spreader,
ν gas Kinematic viscosity of gas [m2 s−1 ] which was a circular plate and moved freely inside the tip seal by
the orbiting motion. Oil temperature was monitored by a thermo-
couple at outside of the tip seal.
wall of the tip seal groove was slightly larger than 90°, the seal Figure 2 explains the frictional force measurement method. The
effect of the tip seal was assured since the tip seal was pressed attachment was held in an attachment holder to replace the at-
against the outside of the seal groove by pressure difference be- tachment easily. The frictional force acting on the tip seal was di-
tween both sides of the tip seal. Kitamura et al. (2016) analyzed rectly measured by load cells attached on the sides of the attach-
the tangential leakage along the tip seal and the radial leakage ment holder. The attachment holder was sandwiched by a bolt and
through the clearance between the tip seal and the base plate. It a micrometer head with the load cells in both x- and y-direction.
was found that the radial leakage was much larger than the tan- The bolt and the micrometer head were used to adjust the position
gential leakage along the tip seal. Kitamura et al. (2018) examined of the tip seal at a center and preload of the load cells. Three load
the influence of oil supply on the sealing effect with changing a cells were arranged in the y-direction to confirm whether the mo-
pressing force of the tip seal against the base plate. ment around z-axis was zero. A linear guide was inserted between
When the tip seal is pressed hard against the base plate of the the attachment holder and the load cell to eliminate the influence
scroll, the leakage across the tip seal will decrease, while friction at of tangential friction between them so that only normal force by
the tip seal will increase. When the tip seal is conversely pressed the friction was detected by the load cells. Since the load to the
softly against the base plate of the scroll, the friction at the tip tip seal in z-direction was applied through the center pin, the ver-
seal will decrease, while the gas leakage at the tip seal will in- tical load did not affect the measurement of the frictional force.
crease. There is, therefore, a trade-off between the leakage and the The frictional force in one direction was obtained by taking a dif-
friction at the tip seal, and there are many parameters regarding ference between forces measured by the load cells on both sides.
the trade-off such as pressure difference, rotational speed, surface The accuracies of each sensor are summarized in Table 1.
roughness, oil supply, oil viscosity and so on. In our previous study The base plate had the orbiting motion and the direction of
(Fukuta et al., 2014, Kitamura et al., 2018), the trade-off between the frictional force acting on the tip seal rotated. Therefore, the
the leakage and the friction was examined by a test apparatus frictional forces in x- and y-direction had sinusoidal change with
which could measure the leakage and the friction at the tip seal si- phase difference of 90° (Sotani et al., 2019). The frictional force, Ff ,
multaneously. However, the frictional force was measured by twist between the tip seal and the base plate was calculated by Eq. (1).
angle of a torsion spring and a measurement accuracy of the fric-
tional force by the test apparatus was not sufficient. In this study,
a test apparatus which could evaluate the gas leakage and the fric- Ff = Fx2 + Fy2 (1)
tional force simultaneously with high accuracy was developed. The
influences of upstream pressure, length and width of the tip seal,
Where, Fx and Fy are the loads in the x- and y-direction, respec-
oil supply rate, rotational speed and oil viscosity on the gas leakage
tively. The frictional force was time-averaged in a period of about
and the friction at the tip seal were examined by the new appara-
10 seconds.
tus.
Experimental parameters in this study are listed in Table 2.
The standard experimental condition was as follows; the upstream
Experimental apparatus pressure was 0.3 MPa, outer diameter of the tip seal was 34.6
mm, width of the tip seal was 1.9 mm, oil supply rate was 0.1
Figure 1 shows a cross-sectional view of the experimental ap- cm3 min−1 , rotational speed was 375 rpm, and kinematic viscos-
paratus which can evaluate the gas leakage across the tip seal ity of oil was 10 mm2 s−1 at 40°C. These conditions are shown
and the frictional force at the sliding surface of the tip seal si- with underline in Table 2. Surface roughness (Ra) of tip seals and
multaneously. A tip seal used in this study was made of PEEK base plate were about 0.3μm and 0.5 μm respectively. The surface
(polyetheretherketone) resin and had ring shape. Back of the tip roughness of tip seal and base plate is summarized in Table 3. The
seal was adhered to an attachment in order to focus only on the Sommerfeld number was defined by Eq. (2) for the lubricating con-
gas leakage at sliding surface of the tip seal. A base plate was dition with a line contact. (Japanese Society of Tribologists, 1975)
mounted on an orbiting plate which reproduced an orbiting mo-
tion by utilizing an orbiting mechanism of a scroll compressor for
automotive air conditioners. A crank shaft was driven by an in- S = ηVL/Fc (2)
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M. Fukuta, T. Sotani and M. Motozawa International Journal of Refrigeration 125 (2021) 104–112
Table 1
Measurement accuracies.
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M. Fukuta, T. Sotani and M. Motozawa International Journal of Refrigeration 125 (2021) 104–112
Table 2
Experimental parameters Conditions with underline are standard conditions.
Upstream pressure Outer Diameter of the tip Width of the tip seal
[MPa gauge] seal [mm]
[mm]
0.3, 0.5, 0.7 21.6, 27.6, 34.6 1.2, 1.9, 2.9
Table 3
Surface roughness.
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M. Fukuta, T. Sotani and M. Motozawa International Journal of Refrigeration 125 (2021) 104–112
108
M. Fukuta, T. Sotani and M. Motozawa International Journal of Refrigeration 125 (2021) 104–112
Fig. 6. Frictional force against contact force under different upstream pressure. Fig. 8. Gas leakage against normalized contact force for different tip seal width.
Fig. 9. Frictional force per unit length against contact pressure for different length
Fig. 7. Gas leakage against normalized contact force for different tip seal length.
and width of tip seal.
creases, the leakage decreases due to the flow friction. It is, there- with the wider tip seal. This is because the length in the sliding
fore, desirable to use a wider tip seal to reduce the gas leakage direction increases with the tip seal width and it results in eas-
across the tip seal. ier formation of oil film on the sliding surface and consequently
The frictional force per unit length against the contact pressure reduction of the frictional force. Therefore, it is desirable to use a
for the tip seals with different length and width is shown in Fig. 9. wider tip seal to reduce the friction as well as to reduce the leak-
From Fig. 9, it was found that the influence of the length and the age.
width of the tip seal on the frictional force per unit length could
be roughly generalized by the contact pressure. As for the tip seals Influence of oil supply rate
with different length, since the relationship between the frictional
force and the contact force is the same as the plots shown in Fig. 9, Oil supply has large effect on reducing the leakage and the fric-
the influence of the seal length on the frictional force was little. On tion. Figure 10 shows the influence of the oil supply rate on the
the other hand, since the contact pressure decreases for the wider gas leakage. The oil supply rate was normalized by an oil flow
tip seal at the same contact force, the frictional force decreased rate when the oil flows through a clearance of three times of a
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M. Fukuta, T. Sotani and M. Motozawa International Journal of Refrigeration 125 (2021) 104–112
Fig. 11. Frictional force against contact force for different oil supply rate.
Fig. 10. Gas leakage against normalized oil supply rate.
combined roughness of the tip seal surface and the base plate sur-
face, because it is generally said that a solid contact between two
surfaces will occur when the oil film thickness becomes the three
times of combined roughness or less (Patir and Cheng, 1978). The
oil supply rate through the clearance of three times of combined
roughness was calculated based on the plane Poiseuille flow for-
mula and was 0.059 cm3 min−1 in this case. The normalized con-
tact force was controlled to be one, i.e. the contact force under the
condition shown in Fig. 4 as expected in the actual compressor.
In Fig. 10, the gas leakage decreased with increasing the oil sup-
ply rate and becomes zero when the normalized oil supply rate
exceeded 1. It is indicated that under the condition that the tip
seal is pressed against the base plate by the pressure difference
between the back and the sliding surface of the tip seal as shown
in Fig. 4, the oil supply rate for the clearance corresponding to the
three times of combined roughness or more is needed to suppress
the leakage.
Figure 11 shows the relationship between the contact force and
the frictional force for different oil supply rates. The frictional force
slightly decreased as the amount of oil supply rate increased, since
the higher oil supply rate will help to keep good lubricating con-
dition. The frictional coefficient in a range where the leakage was
sufficiently suppressed was around 0.01 in all cases, and the influ-
ence of oil supply rate on the frictional coefficient was small.
Fig. 12. Gas leakage against normalized contact force under different rotational
speed.
Influence of rotational speed
The relationship between the gas leakage and the normalized creased. The lubrication condition in this region was, therefore, ex-
contact force are shown in Fig. 12 for different rotational speeds. pected to be a mixed lubrication. On the other hand, the frictional
Experiments were carried out at 150, 375 and 600 rpm and cor- coefficient increased with the Sommerfeld number when the Som-
responding sliding speed were 0.09,0.24 and 0.38 m s−1 , respec- merfeld number was larger than 3 × 10−6 . This region was ex-
tively. As shown in Fig. 12, there was no influence of the rotational pected to be a boundary between the mixed lubrication and a hy-
speed on the gas leakage across the tip seal. The frictional coeffi- drodynamic lubrication. The frictional coefficient and the lubricat-
cient at the region where the gas leakage sufficiently suppressed ing condition could be evaluated with the Stribeck curve.
are plotted for the different rotational speeds in Fig. 13 against the
Sommerfeld number as the Stribeck curve. The viscosity of oil at Influence of oil viscosity
room temperature was used in the Sommerfeld number defined by
Eq. (2). When the Sommerfeld number was smaller than 3 × 10−6 , Figure 14 shows the relationship between the leakage and the
the frictional coefficient decreased as the Sommerfeld number in- normalized contact force for different kinematic viscosity of oil.
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M. Fukuta, T. Sotani and M. Motozawa International Journal of Refrigeration 125 (2021) 104–112
Fig. 13. Stribeck curve under different rotational speed. Fig. 15. Stribeck curve for different oil viscosity.
Conclusions
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M. Fukuta, T. Sotani and M. Motozawa International Journal of Refrigeration 125 (2021) 104–112
more was needed to suppress the leakage. The frictional force Ancel, C., Lamoine, P., Didier, F., 20 0 0. Tip behavior in scroll compressor. In: Pro-
slightly decreased as the amount of oil supply rate increased. ceedings of the 15th International Compressor Engineering Conference at Pur-
due, pp. 691–698.
There is no influence of the rotational speed on the gas leakage. Fukuta, M., Ogi, D., Motozawa, M., Yanagisawa, T., Iwanami, S., Hotta, T., 2014. Seal
Based on the Stribeck curve, the lubrication condition at the tip mechanism of tip seal in scroll compressor. In: Proceedings of the 22nd Inter-
seal was found to be the boundary between mixed lubrication and national Compressor Engineering Conference at Purdue, p. 1255.
Inaba, T., Sugihara, M., Nakamura, T., Kimura, T., Morishita, E., 1986. A scroll com-
hydrodynamic lubrication. pressor with sealing means and low pressure side shell. In: Proceedings of the
The frictional coefficient became larger with high viscosity oil International Compressor Engineering Conference Paper 577.
due to the viscous shearing force of oil. The oil viscosity did not Japanese Society of Tribologists, 1975. Lubrication handbook. Yokendo, Tokyo in
Japanese.
affect the sealing effect under the effectively sealed condition and
Kitamura, T., Fukuta, M., Motozawa, M., 2016. Study on tangential leakage along
the oil viscosity with which the frictional coefficient becomes min- tip seal in scroll compressor. In: Proceedings of the JSRAE Annual Conference,
imum will be an optimum. p. C111 in Japanese.
Kitamura, T., Fukuta, M., Motozawa, M., Sotani, T., 2018. Leakage and friction mea-
surement at tip seal of scroll compressors. In: Proceedings of the 9th Asian Con-
Declaration of Competing Interest ference on Refrigeration and Air-conditioning, p. 2293.
Lee, B.C., Yanagisawa, T., Fukuta, M., Choi, S., 2002. A study on the leakage charac-
None. teristics of tip seal mechanism in the scroll compressor. In: Proceedings of the
International Compressor Engineering Conference Paper 1586.
Patir, N., Cheng, H.S., 1978. An average flow model for determining effects of three-
Funding -dimensional roughness on partial hydrodynamic lubrication. Trans. ASME J.
Lubr. Technol. 100, 12–17.
Sotani, T., Fukuta, M., Motozawa, M., 2019. Leakage and friction measurement under
This research did not receive any specific grant from funding tip seal of scroll compressor. In: Proceedings of the JSRAE Annual Conference,
agencies in the public, commercial, or not-for-profit sectors. p. D233 in Japanese.
Youn, Y., Cho, N.K., Lee, B.C., Min, M.K., 20 0 0. The characteristics of tip leakage in
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